The invention relates to a silencer assembly for exhaust systems of motor vehicles with a combustion engine. The invention is further directed to a silencer system assembly for motor vehicles with a combustion engine which includes such a silencer assembly.
The term motor vehicles is used here to refer to motor driven vehicles. Motor vehicles include, for instance, motorbikes, cars, trucks, motorbuses, tractors and special motor vehicles. The combustion engine can be a diesel engine, a petrol engine, a hybrid engine, a hydrogen engine or a fuel cell engine.
Silencer assemblies and exhaust system assemblies are generally known from the prior art. Of disadvantage with these known assemblies is that they generally include a large number of individual components and are also frequently extremely large structurally.
It is therefore the object of the invention to provide a silencer assembly which includes extremely few individual components and is of particularly small construction. A corresponding exhaust system assembly is also to be provided.
This object is solved in accordance with the invention by the features given in the independent Claims 1 and 15. The core of the invention resides in the fact that the exhaust gas bypass device has at least one connecting member which is arranged upstream or before, with respect to the exhaust gas flow direction, the at least one muffler and is in flow communication with the exhaust gas bypass tubular body. The at least one muffler is consequently arranged downstream or after, in the flow direction of the exhaust gas, the at least one connecting member. This has the result that the at least one muffler has an extremely small transverse dimension or an extremely small diameter. Furthermore, the silencer assembly thus has an extremely small number of components. Expressed in other words, the exhaust gas bypass device is arranged so to speak upstream of the at least one muffler or before it.
The at least one exhaust pipe is preferably of circular cross-section. It can, however, also have any other desired cross-sections, such as an oval or polygonal cross-section. The cross-section can, for instance, be constant. It can, however, also alter over the length of the exhaust pipe.
The at least one muffler preferably has an absorption casing, which is made of a suitable absorption material and which laterally surrounds, at least in sections, at least one exhaust pipe.
The at least one muffler can also have no absorption casing. The muffler can then have an identical cross-sectional dimension as an exhaust gas manifold pipe. The transverse dimension of the muffler can, however, also be smaller than the transverse dimension of the exhaust gas manifold.
The flow of the exhaust gas in the at least one muffler may be influenced by the at least one adjustment body. The adjustment body can, for instance, permit flow of the exhaust gas through the muffler or prevent it, at least largely and preferably completely. As a result of the at least one adjustment body, the exhaust gas flow and the exhaust gas back pressure, for instance, may be altered, which has an effect on the power and the torque of the combustion engine of the motor vehicle.
The at least one adjustment body is preferably continuously adjustable. The adjustment of the at least one adjustment body is preferably effected in a motor driven manner by a servomotor. An appropriate motor control is preferably present. Manual adjustment of the at least one adjustment body is alternatively possible.
It is advantageous if the at least one adjustment body is constructed in the form of an adjustment flap. The at least one adjustment body is preferably arranged at the end of and in or at the at least one muffler or exhaust pipe. It is alternatively arranged at the inlet end or in an intermediate region in the at least one muffler.
Damping preferably occurs in the exhaust gas bypass device as a result of resonance, absorption, interference, throttle design (cross-sectional restriction), perforation of at least one wall section of the exhaust gas bypass device and/or reflection, whereby combinations are also possible. The at least one exhaust pipe is preferably peripherally perforated, at least in regions.
It is advantageous if the discussed damping occurs substantially only in the exhaust gas bypass device. In contrast, no silencer is arranged in the at least one muffler or substantially no silencing occurs in it. The at least one silencer is thus arranged outside the at least one muffler so that it constitutes an external silencer.
The exhaust gas bypass device preferably has one or more flow chambers. If a plurality of flow chambers are provided, these are advantageously connected in series.
Inserted into the exhaust gas bypass tubular body is preferably at least one hollow exhaust gas guide insert, which defines at least one flow chamber. The exhaust gas guide insert has, for instance, a rectangular, bent, circular or part-circular cross-section. Other cross-sections are alternatively possible.
The exhaust gas bypass tubular body itself can also have any desired cross-section. It can be filled, at least partially, with absorption material. Exactly one exhaust gas bypass tubular body is preferably provided. A plurality, preferably two or three, of exhaust gas bypass tubular bodies can, however, also be present.
The at least one exhaust gas bypass tubular body is advantageously positionable in any desired position, such as next to, below, above or further spaced from the at least one muffler.
The exhaust gas manifold device preferably has at least one exhaust gas manifold pipe, which is connectable or connected to the combustion engine.
The at least one exhaust gas manifold pipe preferably extends straight or in a curved path. A catalyst for post-treatment of the exhaust gas can also be associated with the combustion engine. A catalyst is not absolutely necessary.
It is advantageous if an individual connecting member is associated with each exhaust gas manifold pipe. An individual muffler is preferably also associated with each connecting member. Another design is alternatively possible. A plurality of exhaust gas manifold pipes can also be connected, for instance, to one muffler.
The at least one connecting member is preferably separately constructed. The at least one connecting member is alternatively constructed integrally with the exhaust gas manifold device and/or with the at least one muffler. The at least one muffler can be of corresponding construction. Furthermore, the noise of the silencer assembly is thus particularly simply adjustable.
Further advantageous embodiments of the invention are given in the dependent claims.
The construction of Claim 3 results in a particularly compact configuration. It is also particularly advantageous as regards flow technology. It is convenient if the exhaust gas bypass tubular body extends parallel to the at least one exhaust pipe. It is advantageous if the exhaust gas bypass tubular body is shorter, particularly substantially shorter, than the at least one exhaust pipe. Alternatively, the exhaust gas bypass tubular body extends obliquely or perpendicularly to the at least one muffler.
The construction in accordance with Claim 4 results in an exhaust gas bypass tubular body whose bypass passage is extremely long and thus has a plurality of exhaust gas deflection points. The exhaust gas deflection points constitute a sort of silencer, which acoustically damps the sound waves of the exhaust gas. Acoustic damping occurs, for instance, by reflection and/or resonance in the exhaust gas bypass tubular body.
The exhaust gas collecting region in accordance with Claim 5 enables accumulation of the exhaust gas. It is preferably also a component of an exhaust gas switch.
The at least one motor vehicle mounting means in accordance with Claim 7 is preferably constructed in the form of a flange, lug, eye, hook, bracket, other shaped member, passage for fastening screws or the like. The exhaust gas bypass device can alternatively, however, also be fixable to the motor vehicle by means of a separate motor vehicle mounting means. The at least one motor vehicle mounting means is alternatively integrally connected to the exhaust gas bypass device. It is then preferably cast integrally with it.
In accordance with Claim 8, the exhaust gas flows through the exhaust gas bypass tubular body when an adjustment body is situated in its exhaust gas closed position. There is then preferably no or very little flow through the at least one muffler. It is advantageous if at least 90%, preferably at least 95%, more preferably at least 97% and more preferably at least 99% of the exhaust gas does not flow through the at least one muffler when the at least one adjustment body is situated in its exhaust gas closed position.
In accordance with Claim 9, the exhaust gas flows through at least one of the exhaust pipes when at least one of the adjustment bodies is situated in its exhaust gas open position. No or little flow thus occurs through the exhaust gas bypass tubular body.
The construction of Claim 10 is particularly advantageous as regards flow technology.
The first connecting member and the second connecting member preferably extend parallel to one another in accordance with Claim 10. The exhaust gas bypass tubular body can also extend laterally adjacent the mufflers, if these engage one another or extend next to one another.
As a result of the construction of Claim 11, the flow of the exhaust gas in the respective muffler may be influenced particularly well.
In the construction of Claim 12, the cross-section of the exhaust pipe conducting the exhaust gas increases in the muffler so that there is a particularly large retaining space for the exhaust gas. The muffler thus provides an increase in the volume of the exhaust space. It constitutes or defines an exhaust gas expansion chamber.
In the construction of Claim 13, the exhaust gas bypass device has appropriate, known means or devices for silencing and stabilising the exhaust gas. The exhaust gas is preferably guided in at least regions of the exhaust gas bypass tubular body in a serpentine manner.
The at least one exhaust gas bypass tubular body in accordance with Claim 14 can also have any other shape or any other cross-section.
The dependent Claims 2 to 14 can also be the subject matter of independent Claim 15.
Preferred embodiments of the invention will be described below by way of example with reference to the attached drawings, in which:
Referring firstly to
The exhaust gas bypass device 2 is constructed in the form of a hollow body. It has a first, tubular connecting member 7 and a second, tubular connecting member 8, which is connected in parallel with the first connecting member 7 and also extends substantially parallel to it. The first exhaust gas manifold pipe 3 is connected to the inlet end of the first connecting member 7 whilst the second exhaust gas manifold pipe 4 is connected to the inlet end of the second connecting member 8.
The exhaust gas bypass device 2 also has an exhaust gas collecting region 9, via which the first connecting member 7 and the second connecting member 8 are in flow connection with one another. The exhaust gas collecting region 9 is connected around its periphery to the first connecting member 7 and the second connecting member 8. For this purpose, a respective, corresponding peripheral side opening 10, 11 is formed in the first connecting member 7 and the second connecting member 8, respectively, which openings are substantially opposed to one another. The exhaust gas collecting region 9 is spatially defined in the outward direction by a housing wall 12, which in turn constitutes an exhaust gas collecting housing 36.
The exhaust gas bypass device 2 also includes an exhaust gas bypass tubular body 13, which is connected to the housing wall 12 between the first connecting member 7 and the second connecting member 8 and is in flow connection with the exhaust gas collecting region 9. The exhaust gas bypass tubular body 13 and the mufflers 16, 17 lie substantially on a common straight line (
Connected to the first connecting piece 7 opposite to the first exhaust gas manifold pipe 3 is a first muffler 16. Opposite to the second exhaust gas manifold pipe 4, a second muffler 17 is connected to the second connecting member 8.
The mufflers 16, 17 are preferably substantially identical. Each muffler 16, 17 has an inner exhaust pipe 18 and 19, respectively, which includes a perforated region with a plurality of peripheral perforation openings 20, 21. The exhaust pipes 18, 19 are circumferentially surrounded by an absorption casing 22 and 23, respectively. Each absorption casing 22, 23 is in turn surrounded by an outer pipe 24 and 25, respectively.
The first muffler 16 and the second muffler 17 further have a respective adjustment device 26, 27, which has a respective flap-like adjustment body 30, 31, which is pivotally movable in a respective bearing body 28, 29. The adjustment bodies 30, 31 can also be mounted directly on/in the mufflers 16, 17.
The adjustment bodies 30, 31 are arranged downstream of the respective exhaust pipe 18, 19. The bearing bodies 28, 29 are connected to the end surface of the exhaust pipes 18 and 19, respectively, and to the respective absorption casing 22, 23. The adjustment bodies 30, 31 are pivotable about a respective pivotal shaft 34, 35. They are pivotable in each case between an exhaust gas closed position and an exhaust gas open position. In the exhaust gas closed position the adjustment bodies 30, 31 close the respective exhaust pipe 18, 19 (
Downstream of each adjustment device 26, 27, each muffler 16, 17 has a respective end trim pipe 32, 33. A construction without end trim pipes 32, 33 is alternatively of course possible.
The exhaust system assembly with closed adjustment bodies 30, 31 will be described below with reference to
With reference to
Further possible embodiments of the exhaust gas bypass device 2 will be described below with reference to
In
In
In
Referring to
Three exhaust gas guide inserts 14 are provided in
The exhaust gas bypass tubular body 13 in
The embodiment of
The embodiment of
The exhaust system assembly of
In the embodiment of
Combinations of the described embodiments with one another are possible. The at least one muffler 16, 17, the exhaust gas collecting housing 36, the exhaust gas bypass tubular body 13 and/or the at least one exhaust gas guide insert 14 can have any desired design. In particular, the at least one muffler 16, 17 and/or the exhaust gas bypass tubular body 13 may be positioned as desired on the motor vehicle.
The at least one exhaust gas guide insert 14 or its exhaust gas bypass outlet can be arranged at any desired angle to the main flow direction of the exhaust gas. The size relationships are also to be understood in this case as being merely exemplary.
Further alternative embodiments of the silencer assemblies will be described below with reference to the attached
In the embodiment of
Each muffler 16, 17 also has an absorption casing 22, 23, respectively. In the region of the absorption casing 22, 23, each muffler 16, 17 has, externally, an outer pipe 24 and, internally, an exhaust pipe 18, 19. The exhaust pipes 18, 19 are provided, at least in sections, with perforation sections 20 and 21, respectively, and engage the absorption casing 22, 23, respectively, internally. The outer pipes 24, 25, on the other hand, engage the absorption casing 22, 23, respectively, externally.
Upstream of the muffler 16, 17, a respective connecting member 7, 8 is connected to the exhaust gas manifold device 1. The first connecting member 7 and the second connecting member 8 are in flow connection with one another via an exhaust gas collecting region 9. In flow connection in turn with the exhaust gas collecting region 9 is an exhaust gas bypass body 13, which extends substantially perpendicularly to the muffler 16 or 17. The exhaust gas is silenced and stabilised in the exhaust gas bypass tubular body 13. A corresponding silencer is arranged there internally.
The connection between the exhaust gas manifold device 1 and the muffler 16, 17 is substantially seamless in this embodiment. The operation and the function of these exhaust system assemblies are substantially analogous to the exhaust system assembly of
A further embodiment will be described below with reference to
In comparison to the embodiment of
A further embodiment will be described below with reference to
In the embodiment of
The exhaust gas is silenced and stabilised in this embodiment also, again in the exhaust gas bypass tubular body 13, which is connected laterally to the exhaust gas manifold pipes 3 and 4 via the connecting members 7, 8, respectively.
Number | Date | Country | Kind |
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10 2011 088 150.6 | Dec 2011 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2012/074723 | 12/7/2012 | WO | 00 | 6/6/2014 |