Claims
- 1. A silica-based material comprising a silica-based substrate and an in situ polymerized organic material disposed thereon, wherein the polymerized organic material is made from reactive organic moieties bonded to the silica-based substrate.
- 2. The material of claim 1 wherein the polymerized organic material is bonded to the silica-based substrate.
- 3. The material of claim 1 wherein the reactive organic moieties form a monolayer of a polymerizable material bonded to the silica-based substrate.
- 4. The material of claim 3 wherein the reactive organic moieties form a self-assembled monolayer of a polymerizable material bonded to the silica-based substrate.
- 5. The material of claim 3 wherein the reactive organic moieties form a monomolecular monolayer of a polymerizable material bonded to the silica-based substrate.
- 6. The material of claim 1 wherein the silica-based material is stable under acidic conditions.
- 7. The material of claim 6 wherein the silica-based material is stable at a temperature of up to 150° C. and within a pH range of less than 7 down to 0.5.
- 8. The material of claim 1 wherein the polymerized organic material comprises a crosslinked network.
- 9. The material of claim 1 wherein the silica-based substrate comprises particulate material.
- 10. The material of claim 9 wherein the particulate material comprises a silica gel.
- 11. The material of claim 1 wherein the silica-based substrate comprises pores and the polymerized organic material conforms to the surfaces of the pores.
- 12. The material of claim 1 wherein the reactive organic moieties comprise organosilane molecules bonded to the silica-based substrate.
- 13. The material of claim 12 wherein the reactive organic moieties are derived from an organosilane selected from the group consisting of a halosilane, an alkoxysilane, an unsaturated silane, a hydrosilane, a disilazane, a cyclic siloxane, an aminosilane, a carboxylic-functional silane, an epoxysilane, and combinations thereof.
- 14. The material of claim 13 wherein the organosilane is a chlorosilane.
- 15. The material of claim 14 wherein the chlorosilane is chloromethylphenylethyltrichlorosilane or dimethyl-chloromethylphenylethylchlorosilane.
- 16. The material of claim 13 wherein organosilane is trivinylchlorosilane.
- 17. The material of claim 1 wherein the polymerized organic material is polymerized by self-condensation of the reactive organic moieties.
- 18. The material of claim 1 wherein the polymerized organic material is made by crosslinking the reactive organic moieties with a secondary, reactive, crosslinking agent.
- 19. The material of claim 18 wherein the secondary, reactive, crosslinking agent is an unsaturated hydrocarbon.
- 20. The material of claim 1 wherein the polymerized organic material has a surface density of at least 2.0 μm/m2.
- 21. A silica-based material comprising a silica-based substrate and an in situ polymerized organic material bonded to the silica-based substrate with the proviso that there is substantially no residual nonbonded organic polymer disposed on the silica-based substrate.
- 22. The material of claim 21 wherein the polymerized organic material has a surface density of at least 2.0 μm/m2.
- 23. The material of claim 21 wherein the silica-based substrate comprises pores and the polymerized organic material conforms to the surfaces of the pores.
- 24. The material of claim 21 wherein the polymerized organic material is made by crosslinking polymerizable material bonded to the silica-based substrate with a secondary, reactive, crosslinking agent.
- 25. The material of claim 21 wherein the silica-based material is stable at a pH of 0.5 at 150° C.
- 26. The material of claim 21 wherein the silica-based material comprises a silica gel.
- 27. A silica-based material comprising a silica-based core comprising pores and a network of crosslinked organic material bonded to the silica-based core and conforming to the surfaces of the pores.
- 28. The material of claim 27 wherein the network of crosslinked organic material is made from crosslinking reactive organic moieties with at least two different crosslinking agents.
- 29. The material of claim 27 wherein the network of crosslinked organic material comprises octyl groups.
- 30. The material of claim 27 wherein the silica-based material is stable under acidic conditions and has a surface density of at least 2.0 μm/m2.
- 31. A silica-based material preparable by a method comprising:
providing a silica-based substrate comprising reactive organic moieties; and causing the reactive organic moieties to react with themselves, a secondary, reactive, crosslinking agent, or both to form a polymerized organic material disposed on the silica based substrate.
- 32. The silica-based material of claim 31 wherein the polymerized material is further reacted with a different secondary, reactive, crosslinking agent.
- 33. The silica-based material of claim 31 wherein the silica-based substrate comprising reactive organic moieties is formed by reacting a silica-based substrate with an organosilane comprising reactive organic moieties.
- 34. The silica-based material of claim 31 wherein the reactive organic moieties are formed during a process of forming the silica-based substrate.
- 35. A method of preparing a silica-based material, the method comprising:
providing a silica-based substrate comprising reactive organic moieties; and causing the reactive organic moieties to react with themselves, a secondary, reactive, crosslinking agent, or both to form a polymerized organic material disposed on the silica-based substrate.
- 36. The method of claim 35 further comprising a step of combining the polymerized material with a different secondary, reactive, crosslinking agent to form a crosslinked network of polymerized organic material.
- 37. The method of claim 35 wherein the silica-based substrate comprising reactive organic moieties is formed by reacting a silica-based substrate with an organosilane comprising reactive organic moieties.
- 38. The method of claim 35 wherein the reactive organic moieties are formed during a process of forming the silica-based substrate.
- 39. A method of preparing a silica-based material, the method comprising:
providing a silica-based substrate and an organosilane comprising reactive organic moieties; reacting the silica-based substrate with the organosilane to provide reactive organic moieties bonded to the silica-based substrate; and causing the reactive organic moieties to react with themselves, a secondary, reactive, crosslinking agent, or both to form a polymerized organic material bonded to the silica-based substrate with substantially no residual nonbonded organic polymer.
- 40. A method of preparing an acid-stable silica-based material, the method comprising:
providing a silica-based substrate and an organosilane comprising reactive organic moieties; bonding the organosilane to the silica-based substrate; and polymerizing the organosilane bonded to the silica-based substrate to form an acid-stable silica-based material comprising a silica-based substrate and a polymerized organosilane material disposed on the silica-based substrate.
- 41. The method of claim 40 wherein the silica-based material is stable at a temperature of up to 150° C. and within a pH range of less than 7 down to 0.5.
- 42. The method of claim 40 wherein the silica-based material comprises particulate material.
- 43. The method of claim 42 wherein the particulate material comprises a silica gel.
- 44. The method of claim 40 wherein the organosilane is selected from the group consisting of a halosilane, an alkoxysilane, an unsaturated silane, a hydrosilane, a disilazane, a cyclic siloxane, an aminosilane, a carboxylic-functional silane, an epoxysilane, and combinations thereof.
- 45. The method of claim 44 wherein the organosilane is a chlorosilane.
- 46. The method of claim 45 wherein the chlorosilane is chloromethylphenylethyltrichlorosilane or dimethyl-chloromethylphenylethylchlorosilane.
- 47. The method of claim 44 wherein the organosilane is trivinylchlorosilane.
- 48. The method of claim 40 wherein polymerizing comprises self-condensing the reactive organic moieties of the organosilane.
- 49. The method of claim 48 wherein self-condensing the reactive organic moieties of the organosilane comprises using a self-condensation Friedel-Crafts reaction.
- 50. The method of claim 40 wherein polymerizing comprises crosslinking reactive organic moieties of the organosilane with a secondary, reactive, crosslinking agent.
- 51. The method of claim 50 wherein the secondary, reactive, crosslinking agent is an unsaturated hydrocarbon.
- 52. The method of claim 51 wherein crosslinking reactive organic moieties of the organosilane comprises using a Friedel-Crafts reaction.
- 53. The method of claim 50 wherein the secondary, reactive crosslinking agent comprises a polyvalent nucleophilic reagent.
- 54. The method of claim 53 wherein the polyvalent nucleophilic reagent is selected from the group consisting of a polyethyleneimine, a triamine, a polyvinylamine, a polyvinylalcohol, a diol, a triol, a higher polyol, a dithiol, a trithiol, and combinations thereof.
- 55. The method of claim 40 wherein the secondary, reactive crosslinking agent comprises a polyvalent electrophilic reagent.
- 56. A method of preparing an acid-stable silica-based material, the method comprising:
providing a silica-based substrate and an organosilane comprising reactive organic moieties; bonding the organosilane to the silica-based substrate; and polymerizing the organosilane bonded to the silica-based substrate using a Friedel-Crafts reaction to form an acid-stable silica-based material comprising a silica-based substrate and a polymerized organosilane material disposed on the silica-based substrate.
- 57. The method of claim 56 wherein polymerizing comprises self-condensing the reactive organic moieties of the organosilane using a self-condensation Friedel-Crafts reaction.
- 58. The method of claim 56 wherein polymerizing comprises crosslinking the reactive organic moieties of the organosilane with a secondary, reactive, crosslinking agent using a Friedel-Crafts reaction.
- 59. The method of claim 58 wherein the secondary, reactive, crosslinking agent is an unsaturated hydrocarbon.
- 60. The method of claim 59 wherein the unsaturated hydrocarbon is an aromatic hydrocarbon.
- 61. The method of claim 60 wherein the aromatic hydrocarbon is selected from the group consisting of triphenylmethane, diphenylmethane, oligomers of styrene, biphenyl, terphenyl, naphthalene, anthracene, alkylated derivatives thereof, and combinations thereof.
- 62. The method of claim 56 further comprising adding CH3OCH2Cl to the polymerized organosilane material bonded to the silica-based substrate.
- 63. The method of claim 62 further comprising adding water subsequent to adding the CH3OCH2Cl.
- 64. The method of claim 56 further comprising reacting the polymerized organosilane material disposed on the silica-based substrate with a nucleophilic reagent.
- 65. The method of claim 64 wherein the nucleophilic reagent is selected from the group consisting of benzene, toluene, octylbenzene, 1-hexene, and combinations thereof.
- 66. The method of claim 65 further comprising adding water subsequent to adding the nucleophilic reagent.
- 67. The method of claim 56 wherein the organosilane is selected from the group consisting of a halosilane, an alkoxysilane, an unsaturated silane, a hydrosilane, a disilazane, a cyclic siloxane, an aminosilane, a carboxylic-functional silane, an epoxysilane, and combinations thereof.
- 68. The method of claim 67 wherein the organosilane is a chlorosilane.
- 69. The method of claim 68 wherein the chlorosilane is chloromethylphenylethyltrichlorosilane or dimethyl-chloromethylphenylethylchlorosilane.
- 70. The method of claim 67 wherein the organosilane is trivinylchlorosilane.
- 71. A method of forming an acid-stable silica-based material, the method comprising:
providing a silica-based substrate and an organosilane comprising reactive organic moieties; bonding the organosilane to the silica-based substrate; and polymerizing the organosilane bonded to the silica-based substrate to form an acid-stable silica-based material comprising a silica-based substrate and a polymerized organosilane material disposed on the substrate; wherein polymerizing comprises combining the organosilane bonded to the silica-based substrate with a polyvalent nucleophilic reagent.
- 72. The method of claim 71 wherein the polyvalent nucleophilic reagent is selected from the group consisting of a polyethyleneimine, a triamine, a polyvinylamine, a polyvinylalcohol, a diol, a triol, a higher polyol, a dithiol, a trithiol, and combinations thereof.
- 73. The method of claim 72 wherein the polyvalent nucleophilic reagent is a polyethyleneimine.
- 74. The method of claim 71 wherein the organosilane is selected from the group consisting of a halosilane, an alkoxysilane, an unsaturated silane, a hydrosilane, a disilazane, a cyclic siloxane, an aminosilane, a carboxylic-functional silane, an epoxysilane, and combinations thereof.
- 75. The method of claim 67 wherein the organosilane is chloromethylphenylethyltrichlorosilane, dimethyl-chloromethylphenylethylchlorosilane, or trivinylchlorosilane.
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] The present application claims priority to U.S. Provisional Patent Application Serial No. 60/364,424, filed on Mar. 13, 2002, which is incorporated herein by reference.
STATEMENT OF GOVERNMENT RIGHTS
[0002] This work was supported in part by the National Institutes of Health under Grant Number GM54585. The government may have certain rights in the invention.
Provisional Applications (1)
|
Number |
Date |
Country |
|
60364424 |
Mar 2002 |
US |