These and other objects of the present invention will become evident from the following illustrations:
The silicone insert member is constructed throughout of a single thermoplastic elastomeric composition of a suitable character of a high molecular weight polymer such that when the structure is heated to a suitable temperature, the walls thereof are softened sufficiently that they may be directly molded about the inner and outer surfaces of the teeth to provide a close interfitting about the tooth surfaces and which, upon cooling to normal temperatures, will be hardened sufficiently to retain a permanent accurate impression of the entire set of teeth, so that the assembly may be inserted and used repeatedly.
The silicone member and frame assembly is first prefitted to the user's mouth by shaping it to conform to the general shape of the teeth set.
Then, the assembly is heated by immersing in hot water to a desired softening temperature, which will change the silicone material from a non-transparent color to a transparent color. The silicone member will soften sufficiently to be molded about the teeth at a temperature in the range from about 120° F. to about 160° F. and which, upon cooling below this range of temperature and particularly to normal atmospheric or internal mouth temperatures, will permanently retain an accurate impression of the teeth.
The assembly is quickly inserted into the user's mouth and the user presses the thermoplastic material to form the impressions of the intra-oral structures. The pressure is maintained for 2 to 3 minutes while the thermoplastic material sets. The assembly is then removed from the mouth and immersed in cold water to fix the impressions as illustrated in
The thermoplastic material can be shaped by placing it in the mouth of a user while it is still malleable and formable and then allowing it to set by letting it cool back to room temperature. As it cools to body temperature in the mouth of the user, it hardens in the shape that it is forced into and is therefore individualized and customized to snugly fit for the user adhering to the upper and/or lower teeth.
Where the softening temperature may be uncomfortably high for insertion directly into the mouth, the mouth tissues may be pre-cooled in any suitable manner, as by first rinsing them thoroughly with ice-water before the heated member is inserted and placed about the teeth. The chilled surfaces of the mouth and teeth protect them against possible burns and will aid in quickly reducing the temperature of the impression-taking material to that at which the teeth impression becomes permanently set in the impression-taking material. The finished device will tend to cling tightly about the teeth, so that it will not be dislodged easily in use but may be readily removed and re-inserted as desired.