Various aspects of the instant disclosure relate to sill designs and associated methods of manufacture for sliding door and window fenestration units.
Sliding door or window fenestration units may have more than one sliding, or venting panel. Typically, such fenestration units incorporate multiple tracks upon which the sliding panels travel. Often times, fenestration units with multiple panels are manufactured as custom units for a particular opening. Improvements in the ability to manufacture units with multiple, sliding panels in an effective manner, with proper performance characteristics (e.g., water performance), remain to be realized.
Various aspects of the disclosure relate to modular sill systems for sliding panel doors and windows, collectively “sliding fenestration units.” In various examples, modular sill systems include multiple separate and distinct base components that provide tracks on which one or more panels are able to slide.
According to one example (“Example 1”), a modular sill system for multiple sliding panels includes a base member having a first end and a second end; a first sill frame element affixed to the base member; a second sill frame element, distinct from first sill frame element, affixed to the base member; a support member extending from the base member and arranged between the first sill frame element and the second sill frame element; and at least one cover component coupled to the first sill frame element and the second sill frame element that is configured to conceal a space between the first sill frame element and the second sill frame element.
According to another example (“Example 2”) further to Example 1, the system further comprises an adhesive tape adhering the first sill frame element to the base member.
According to another example (“Example 3”) further to Example 1, a top surface of the base member is substantially planar.
According to another example (“Example 4”) further to Example 1, the base member includes stainless steel material.
According to another example (“Example 5”) further to Example 1, the at least one cover component is releasably coupled to the first sill frame element.
According to another example (“Example 6”) further to Example 5, the at least one cover component and the first sill frame element are snap-fit together.
According to another example (“Example 7”) further to Example 1, the at least one cover component includes a first cover component coupled to the first sill frame element, a second cover component coupled to the second sill frame element, and a third cover component coupled to the first sill frame element and the second sill frame element.
According to another example (“Example 8”) further to Example 7, the first sill frame element forms a first track configured to receive a first panel and the second sill frame element forms a second track configured to receive a second panel, and the first cover component, the second cover component, and the third cover component form a substantially planar surface with gaps for the first track and the second track.
According to another example (“Example 9”) further to Example 8, wherein at least one of the first cover component and the second cover component includes an angled portion forming a ramp feature.
According to another example (“Example 10”) a fenestration unit includes a modular sill system for multiple sliding panels, the fenestration unit further including a first sliding panel and a second sliding panel; a base member having a first end and a second end; a first sill frame element affixed to the base member and forming a track upon which the first sliding panel slides; a second sill frame element, distinct from first sill frame element, affixed to the base member and forming a track upon which the second sliding panel slides; a cover component releasably coupled to the first sill frame element and the second sill frame element to cover a space between the first sill frame element, the second sill frame element and the base member.
According to another example (“Example 11”) further to Example 10, the modular sill system includes one or more apertures adjacent the track formed by the first sill frame element, the one or more apertures providing an air pathway into the space between the first sill frame element, the second sill frame element and the base member.
According to another example (“Example 12”) further to Example 10, the system further comprises a sill plug arranged in the space between the first sill frame element, the second sill frame element and the base member.
According to another example (“Example 13”) a method of manufacturing a modular sill system for multiple sliding panels includes affixing a first sill frame element to a base member; affixing a second sill frame element, distinct from first sill frame element, to the base member; arranging a support member in contact with the base member and between the first sill frame element and the second sill frame element; and coupling a cover component to the first sill frame element and the second sill frame element.
According to another example (“Example 14”) further to Example 13, affixing the first sill frame element to the base member includes adhering the first sill frame element to the base member using an adhesive tape on the base member.
According to another example (“Example 15”) further to Example 13, affixing the second sill frame element to the base member includes adhering the second sill frame element to the base member using an adhesive tape on the base member.
While multiple inventive examples are specifically disclosed, various modifications and combinations of features from those examples will become apparent to those skilled in the art from the following detailed description. Accordingly, the disclosed examples are meant to be regarded as illustrative in nature and not restrictive.
While the disclosure is amenable to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and are described in detail below. The disclosure, however, is not limited to the particular embodiments described. On the contrary, the disclosure is intended to cover all modifications, equivalents, and alternatives falling within the scope of the disclosure as defined by the appended claims.
Various aspects of the present disclosure are directed toward modular sill systems for sliding panel doors and windows, collectively “sliding fenestration units.” In various examples, modular sill systems include multiple separate and distinct base components that provide tracks on which one or more panels are able to slide. The modular sill system employs separate and distinct base components, as compared to monolithic sill system. The base components may be extruded, molded or otherwise formed as separate, distinct parts that are later assembled to facilitate custom manufacturing of a modular sill system configured to support a desired number of panels. The base components can be separately extruded, cast, molded, or otherwise formed such that any number of the base components can be arranged together to support any number of panels as desired.
By separately forming the first sill frame element 202 and the second sill frame element 204 from one another and the base member 200, a manufacturer can achieve a high degree of customization with relatively interchangeable parts. For example, as shown in
The frame elements 202, 204 may be attached to the base member 200 in a variety of ways, including using adhesive systems. For example, high bond strength adhesive tape may be used attach the frame elements (e.g., frame elements 202, 204) to the base member 200. This attachment methodology can be particularly efficient from an assembly stand point, while also providing a reliable and durable modular sill system 40. As shown, the modular sill system 40 includes a plurality of adhesive members 208 having a width corresponding to the first and second frame elements 202, 204 and which are configured to adhere the first sill frame element 202 and the second sill frame element 204 to the base member 200. For example, the adhesive members 208 may be a double-sided, adhesive tape material with a high bond adhesive and durable carrier (e.g., such as the double-sided adhesive tape sold under the trade name “VHB” by 3M Company).
The base member 208 may be formed as an elongate, relatively planar and thin section of material. For example, the base member may be formed as a plate, or sheet of durable metal, such as stainless steel (although composites and other materials are contemplated). As shown, a top surface of the base member 208 is substantially planar, although designs with steps, channels, projections or other features are contemplated.
As shown in
As shown, the modular sill system 40 includes cover components 224, 226, 228 that are coupled to one or more of the first sill frame element 202, the second sill frame element 204, and the support member 210. In terms of function and configuration, the cover components 224, 226, 228 conceal spaces between the first sill frame element 202, the second sill frame element 204, the support member 210 and the base member 200.
As shown, the first cover component 224 is a side cover attached to features of the first sill frame element 202. In turn, the second cover component 226 is an intermediate cover component secured between the first and second sill frame elements 202, 204, as well as the support member(s) 210. The third cover component 228 is another side cover attached to features of the second sill frame element 204. The cover components 224, 226, 228 are releasably coupled to the first sill frame element 202, the second sill frame element 204, and the support member 210 (as applicable).
The at least one cover component 224, 226, 228 may be snap-fit together with the first sill frame element 202, the second sill frame element 204, and/or the support member 210. As shown, the first sill frame element 202 and the second sill frame element 204 may include arms 230, 232 that extend vertically relative to horizontal portions 234, 236 of the first sill frame element 202 and the second sill frame element 204. The horizontal portions 234, 236 of the first sill frame element 202 and the second sill frame element 204 may be adhered to the base member 200.
In certain instances, the first cover component 224 may snap-fit with the arm 230 of the first sill frame element 202, and the second cover component 226 may snap-fit with the arm 232 of the second sill frame element 204, and the third cover component 228 may snap-fit with vertical supports 220, 222 of the first sill frame element 202 and the second sill frame element 204. Although the cover components 224, 226, 228 may each be formed as a single elongate structure, the cover components 224, 226, 228 can also include separate and connected components as desired.
Toward the top of the vertical supports 220, 222, each of the sill frame elements 202, 204 defines tracks 238, 240. The tracks 238, 240 are configured to receive a first and second panel respectively such that the panels are capable of sliding over the tracks 238, 240. For reference, although the term “sliding” is used with regard the movement of the panel, it should be understood that rollers, wheels, and other mechanisms are employed to achieve the “sliding” movement as desired. For example, a roller or rider is arranged on the bottom of a panel, or as a portion of the panel, that is received in the track 238, 240 and rides along the sill frame elements 202, 204. Thus, the term “sliding” is to be read inclusive of “rolling” in the sense of panel movement. Generally, the cover components 224, 226, 228 are arranged to cover the gaps between and around the first and second sill frame elements 202, 204 while leaving the tracks 238, 240 operatively exposed to the respective panels. As shown, the cover components 224, 226, 228 collectively form a substantially planar surface which may provide a more sleek appearance and facilitate crossing over the threshold defined by the modular sill system 40 (e.g., for walking entry or for wheelchair access). Additionally, the ability to remove the cover components 224, 226, 228 can facilitate cleaning, repair, and maintenance of the modular sill system 40.
As with other examples, the sill frame elements 202, 204 may be adhered to the base member 200 (e.g., using adhesive tape 208 configured to adhere the first sill frame element 202 and the second sill frame element 204 to the base member 200). Similarly to the example of
The modular sill system 40 of
In different terms, as shown in
Similar to the system 40 shown in
The modular sill system 40 may also include support members 210a, 210b configured to contact the base member 200 and arranged to support the cover component 224, 226, 228, 462. The support members 210a, 210b may include the same structure as the support members 210 as described with reference to
Similar to the previous examples, the modular sill system 40 also cover component 224, 226, 228, 462 that is coupled (e.g., snap-fit) to the sill frame elements 202, 204, 454 and the support members 210a, 210b. In addition, the at least one cover component 224, 226, 228, 462 is configured to conceal spaces between the sill frame elements 202, 204, 454, the support members 210, 210b and the base member 200. As shown, an upper surface of the cover components 224, 226, 228 may be substantially planar. In addition, the cover components 224, 226, 228, 462 may include a first cover component 224 coupled to the first sill frame element 202, a second cover component 226 coupled to the second sill frame element 204, a third cover component 228 coupled to the first sill frame element 202 and the third sill frame element 454, and a fourth cover component 460 coupled to the second sill frame element 204 and the third sill frame element 454. Additional cover components (and support members) may be added for each additional third (intermediate, or central) sill frame element 454.
Similar to previous examples, each of the sill frame elements 202, 204,454 include tracks 238, 240, 462 that are configured to receive panels, respectively. In certain instances, the cover components 224, 226, 228, 460 are arranged to allow for gaps between the cover components 224, 226, 228, 460 such that the tracks 238, 240, 462 remain exposed.
As shown in
Various modifications and additions can be made to the exemplary embodiments discussed without departing from the scope of the present disclosure. For example, while the embodiments described above refer to particular features, the scope of this disclosure also includes embodiments having different combinations of features and embodiments that do not include all of the described features. Accordingly, the scope of the present disclosure is intended to embrace all such alternatives, modifications, and variations as fall within the scope of the claims, together with all equivalents thereof.
This application claims the benefit of Provisional Application No. 62/791,447, filed Jan. 11, 2019, which is herein incorporated by reference in its entirety.
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