Simple paper indexer

Information

  • Patent Grant
  • 6173953
  • Patent Number
    6,173,953
  • Date Filed
    Friday, May 21, 1999
    25 years ago
  • Date Issued
    Tuesday, January 16, 2001
    23 years ago
Abstract
An indexing mechanism for advancing a substrate in a first direction is disclosed. The mechanism includes a guide for guiding the substrate along a substrate path and an urging member. The urging member is movable in a direction skewed with respect to the substrate path. The urging member cooperates with the guide to displace a portion of the substrate so that an end of the substrate advances in the first direction.
Description




The present invention relates to a printing machine. More specifically, the invention relates to a device for advancing a substrate in a printing machine.




The features of the present invention are useful in the printing industry. One such type of machine is a printing machine, for example, an electrophotographic printing machine.




In the process of electrophotographic printing, a photoconductive surface is charged to a substantially uniform potential. The photoconductive surface is image wise exposed to record an electrostatic latent image corresponding to the informational areas of an original document being reproduced. This records an electrostatic latent image on the photoconductive surface corresponding to the informational areas contained within the original document. Thereafter, a marking material such as toner particles is transported into contact with the electrostatic latent image in a region known as the development zone. Toner particles are attracted from the magnetic roll to the latent image. The resultant toner powder image is then transferred from the photoconductive surface to a copy sheet and permanently affixed thereto. The foregoing generally describes a typical mono-color single component development electrophotographic copying machine.




Copying and printing machines utilize substrate typically in the form of paper to transfer the image copied or printed. The paper and other substrates are moved through the printing process such as the xerographic process and may be further moved along paper paths in one of several possible post processing devices. For example, the paper may be advanced through sorters, compilers, staplers, and binder.




Printing machines require mechanisms within the machine to advance the substrate or copy sheet through the xerographic process steps in order for the developed image may be transferred onto the copy sheet and fused thereto. Typically, the advancement of the copy sheets through the printing machine is accomplished through the use of a series of drive rolls which are positioned near chutes or parallel guide surfaces between which the copy sheet is advanced. For each drive roll, a support or backup roll is positioned adjacent to a drive roll which forms a nip there between. The paper is positioned in the nip so that it may be thereby advanced along the paper path.




While in many applications papers are advanced along the paper path through the printing and copying machines through the use of feed drive rolls, in certain positions within the machine an indexing mechanism is used. The indexing mechanism may be quite complex and may be in the form of an electromechanical device. Such indexing devices include indexing motors and may include sensors and driver electronics to properly operate. These indexing mechanisms may be expensive and difficult, as well as, expensive to maintain. These indexing mechanisms may be designed to operate only one of two directions and may be difficult to reverse. These large complex expensive indexing mechanisms may be difficult to locate within a printing or copying machine where there are space restrictions. There may simply be no room for the motors and sensors involved. The present invention is directed toward solving at least some of the aforementioned problems.




The following disclosures may be relevant to various aspects of the present invention:




U.S. Pat. No. 5,153,736




Patentee: Stemmle




Issue Date: Oct. 6, 1992




U.S. Pat. No. 4,299,474




Patentee: Ernst, et al.




Issue Date: Nov. 10, 1981




U.S. Pat. No. 4,124,204




Patentee: VanBuskirk




Issue Date: Nov. 7, 1978




U.S. Pat. No. 4,116,429




Patentee: VanBuskirk




Issue Date: Sep. 26, 1978




U.S. Pat. No. 4,111,410




Patentee: Tates, et al.




Issue Date: Sep. 5, 1978




U.S. Pat. No. 4,012,035




Patentee: Nelson




Issue Date: Mar. 15, 1977




U.S. Pat. No. 4,012,034




Patentee: Nelson




Issue Date: Mar. 15, 1977




U.S. Pat. No. 5,153,736 discloses a scanner which has a frame assembly containing a carriage movably mounted in the frame assembly for scanning movement in a scanning path in a first direction along the length of the frame assembly from a home position to an end of scan position, the frame assembly including at least one sheet transport path including at least one index roll on a rotatable shaft to index a sheet through the path, the scanner further including a toggle frame supporting at one end at least one idler roll for forming a sheet transporting nip with at least one index roll and at the opposite end at least one sheet registration gate, the toggle frame being pivotally mounted to alternately provide a copy sheet transporting nip and a sheet registration gate in said sheet transport path, the frame being activated to provide a registration gate in the sheet transport path by the scanning carriage when it is adjacent to or at the home position.




U.S. Pat. No. 4,299,474 discloses electrical components in an elongated array which are suspended within the interior of a sleeve type closed loop member such as a rotatable photoconductor drum or closed loop belt of a compact copier. Preferably some of the components are mounted on a board and held within the sleeve by edge slots or the like in sleeve mounting end caps, attached to the machine frame. A drive motor can be attached as part of the array and further can be arranged to drive a fan blade so that cooling air is forced through the sleeve and over the components so that the sleeve acts as a plenum. Power can be coupled from the drive motor through the end mounts to motivate the sleeve in the direction of its closed loop and/or apply power to other components of the copier.




U.S. Pat. No. 4,124,204 discloses an improved sorting apparatus and reproducing machine are provided with a plurality of sheet receiving bins. A first frame supports the bins. A sheet transport is arranged in a second frame. The frames are supported for relative movement between a first closed position wherein the sheet transport is operatively associated with the bins and a second open position wherein access is provided to the transport and bins for sheet clearance. The sheet transport includes at least one belt which is operatively maintained under a desired tension. A device is provided for reducing the belt tension in response to the relative movement of the frames between their respective closed and open positions. In accordance with another feature a counterbalance is provided for counterbalancing the frame supporting the transport as it moves away from the frame supporting the bins. The counterbalance comprises at least one cantilever spring mounted to the bin frame and a roller type device mounted to the transport frame which engages the cantilever spring.




U.S. Pat. No. 4,116,429 discloses a sorting apparatus and reproducing machine comprising a plurality of sheet receiving bins supported in a first frame. A sheet transport is supported in a second frame. The frames are arranged for relative movement between a first closed position wherein the transport is operatively associated with the bins and a second open position to provide access to the transport and the bins for sheet clearance. The second frame supports a guide member for guiding a sheet along the transport. The guide member is supported for movement between a first position wherein it is spaced closely adjacent to the transport and a second position wherein it is more widely spaced therefrom. A cam and follower arrangement is utilized to move the guide member between its respective first and second positions in response to the opening and closing of the frames.




U.S. Pat. No. 4,111,410 discloses a sorting apparatus for collating the output of a reproducing machine comprises a plurality of sheet receiving bins arranged in a row. The bin spacing for the first and last bins is greater than that for intermediate bins. The narrow spaced intermediate bins are articulated to allow their bin entrance openings to be increased as a sheet is fed into them. Individual deflection gates are associated with each of the bins. The deflection gate for the first bin is actuated by means of a solenoid whereas the deflection gates for the remaining bins are actuated by a coordinated cam bank.




U.S. Pat. No. 4,012,035 discloses an improved sorter control system for controlling modular sorting assemblies which receive copy sheets from a duplicating machine and distribute the sheets into bins to form collated sets of document information being reproduced. The control system uses two cam operated switches in conjunction with two contacts of a relay which change state as a sheet of paper interrupts a light beam in each of the modular sorter assemblies. In this manner both the lead edge and the trail edge of a copy sheet break the light beam upon entering a bin causing an index mechanism which controls the sequence of opening the gates for each of the bins to advance. The gate last opened directs copy sheets to the next modular sorting assembly to continue the sorting operation in an expeditious manner.




U.S. Pat. No. 4,012,034 discloses an improved sorter control system for controlling modular sorting assemblies which receive copy sheets from a duplicating machine and distribute the sheets into bins to form collated sets of document information being reproduced. The control system uses two states of a cam operated switch in conjunction with two contacts of a relay which changes state as a sheet of paper interrupts a light beam in each of the modular sorter assemblies. In this manner both the lead edge and the trail edge of a copy sheet breaking and clearing, respectively, the light beam upon entering a bin are recognized causing an index mechanism which controls the sequence of opening the gates for each of the bins to advance. The gate last opened directs copy sheets to the next modular sorting assembly to continue the sorting operation.




In accordance with one aspect of the present invention, there is provided an indexing mechanism for advancing a substrate in a first direction. The mechanism includes a guide for guiding the substrate along a substrate path and an urging member. The urging member is movable in a direction skewed with respect to the substrate path. The urging member cooperates with the guide to displace a portion of the substrate so that an end of the substrate advances in the first direction.




In accordance with another aspect of the present invention, there is provided a printing machine of the type having an indexing mechanism for advancing a substrate in a first direction. The mechanism includes a guide for guiding the substrate along a substrate path and an urging member. The urging member is movable in a direction skewed with respect to the substrate path. The urging member cooperates with the guide to displace a portion of the substrate so that an end of the substrate advances in the first direction.




In accordance with a further aspect of the present invention, there is provided a method of advancing a substrate in a printing machine. The method includes the steps of guiding the substrate along a substrate path in a first direction, advancing a member toward the substrate in a direction skewed with respect to the substrate path, positioning the substrate between the member and a guide, and displacing a portion of the substrate in a direction normal to the direction of the substrate path so that an end of the substrate advances in a first direction along the substrate path.











The invention will be described in detail herein with reference to the following figures in which like reference numerals denote like elements and wherein:





FIG. 1

is a plan view of an indexing mechanism utilizing the substrate memory feature according to the present invention showing the plunger spaced from the substrate;





FIG. 2

is a plan view of the indexing mechanism of

FIG. 1

showing the plunger in contact with the substrate; and





FIG. 3

is a schematic elevational view of an electrophotographic printing machine incorporating the

FIG. 1

indexing mechanism therein.











While the present invention will be described in connection with a preferred embodiment thereof, it will be understood that it is not intended to limit the invention to that embodiment. On the contrary, it is intended to cover all alternatives, modifications, and equivalents as may be included within the spirit and scope of the invention as defined by the appended claims.




For a general understanding of the illustrative electrophotographic printing machine incorporating the features of the present invention therein, reference is made to the drawings. In the drawings, like reference numerals have been used throughout to designate identical elements.

FIG. 3

schematically depicts the various components of an electrophotographic printing machine incorporating the integral biasing feature of the present invention therein. Although the integral biasing feature of the present invention is particularly well adapted for use in the illustrative printing machine, it will become evident that the integral biasing feature is equally well suited for use in a wide variety of printing machines and are not necessarily limited in its application to the particular embodiment shown herein.




Referring now to

FIG. 3

, the electrophotographic printing machine shown employs a photoconductive drum


16


, although photoreceptors in the form of a belt are also known, and may be substituted therefor. The drum


16


has a photoconductive surface


28


deposited on a conductive substrate. Drum


16


moves in the direction of arrow


18


to advance successive portions thereof sequentially through the various processing stations disposed about the path of movement thereof. Motor (M)


26


rotates drum


16


to advance drum


16


in the direction of arrow


18


. Drum


16


is coupled to motor


26


by suitable means such as a drive.




Initially successive portions of drum


16


pass through charging station A. At charging station A, a corona generating device, indicated generally by the reference numeral


30


, charges the drum


16


to a selectively high uniform electrical potential, preferably negative. Any suitable control, well known in the art, may be employed for controlling the corona generating device


30


.




A document


34


to be reproduced is placed on a platen


22


, located at imaging station B, where it is illuminated in known manner by a light source such as a tungsten halogen lamp


24


. The document thus exposed is imaged onto the drum


16


by a system of mirrors


25


and lens


27


, as shown. The optical image selectively discharges the surface


28


of the drum


16


in an image configuration whereby an electrostatic latent image


32


of the original document is recorded on the drum


16


at the imaging station B.




It should be appreciated that the printing machine may be a digital printing machine. In a digital printing machine a ROS (Raster Optical Scanner) may lay out the image in a series of horizontal scan lines with each line having a specific number of pixels per inch. The ROS may include a laser (not shown) having a rotating polygon mirror block associated therewith. The ROS exposes the photoconductive surface of the printer.




At development station C, a magnetic development system or unit, indicated generally by the reference numeral


36


advances developer materials into contact with the electrostatic latent images. Preferably, the magnetic developer unit includes a magnetic developer roller mounted in a housing. Thus, developer unit


36


contains a magnetic roller


40


. The roller


40


advances toner particles into contact with the latent image. Appropriate developer biasing is may be accomplished via power supply


42


, electrically connected to developer unit


36


.




The developer unit


36


develops the charged image areas of the photoconductive surface. This developer unit contains magnetic black toner, for example, particles


44


which are charged by the electrostatic field existing between the photoconductive surface and the electrically biased developer roll in the developer unit. Power supply


42


electrically biases the magnetic roll


40


.




A sheet of support material


58


is moved into contact with the toner image at transfer station D. The sheet of support material is advanced to transfer station D by a suitable sheet feeding apparatus, not shown. Preferably, the sheet feeding apparatus includes a feed roll contacting the uppermost sheet of a stack copy sheets. Feed rolls rotate so as to advance the uppermost sheet from the stack into a chute which directs the advancing sheet of support material into contact with the photoconductive surface of drum


16


in a timed sequence so that the toner powder image developed thereon contacts the advancing sheet of support material at transfer station D.




Transfer station D includes a corona generating device


60


which sprays ions of a suitable polarity onto the backside of sheet


58


. This attracts the toner powder image from the drum


16


to sheet


58


. After transfer, the sheet continues to move, in the direction of arrow


62


, onto a conveyor (not shown) which advances the sheet to fusing station E.




Fusing station E includes a fuser assembly, indicated generally by the reference numeral


64


, which permanently affixes the transferred powder image to sheet


58


. Preferably, fuser assembly


64


comprises a heated fuser roller


66


and a pressure roller


68


. Sheet


58


passes between fuser roller


66


and pressure roller


68


with the toner powder image contacting fuser roller


66


. In this manner, the toner powder image is permanently affixed to sheet


58


. After fusing, a chute, not shown, guides the advancing sheet


58


to a catch tray, also not shown, for subsequent removal from the printing machine by the operator. It will also be understood that other post-fusing operations can be included, for example, stapling, binding, inverting and returning the sheet for duplexing and the like.




After the sheet of support material is separated from the photoconductive surface of drum


16


, the residual toner particles carried by image and the non-image areas on the photoconductive surface are charged to a suitable polarity and level by a preclean charging device (not shown) to enable removal therefrom. These particles are removed at cleaning station F. A cleaner unit is disposed at the cleaner station F. The cleaner unit has a blade


74


that scrapes the residual toner particles from the drum


16


and then the particles are deposited into a waste container. Subsequent to cleaning, a discharge lamp or corona generating device (not shown) dissipates any residual electrostatic charge remaining prior to the charging thereof for the next successive imaging cycle.




It is believed that the foregoing description is sufficient for purposes of the present application to illustrate the general operation of an electrophotographic printing machine incorporating the apparatus of the present invention therein.




Referring again to

FIG. 3

, an indexing mechanism


80


is shown installed in the printing machine


70


. The indexing mechanism


80


is used to advance a sheet or substrate


58


along a paper path


82


. The indexing mechanism


80


may be placed anywhere within the printing machine where copy sheet


58


requires advancement. For example, as is shown in

FIG. 3

, the indexing mechanism


80


may be positioned adjacent feed tray


83


, along the main feed path prior to the xerographic operations at position


84


or placed within a post processor


86


.




Referring now to

FIG. 1

, the indexing mechanism


80


is shown in greater detail. The indexing mechanism


80


is utilized for advancing the substrate or paper


58


in the first direction


62


. The indexing mechanism


80


includes a guide


90


for guiding the paper


58


along the paper path


82


. The indexing mechanism


80


further includes a urging member


92


. The urging member is movable in a direction


94


which is skewed with respect to the paper path


82


. The urging member


92


cooperates with the guide


90


to displace a portion


96


of the paper


58


so that an end or leading edge


100


of the paper


58


advances in the first direction


62


.




As shown in

FIG. 1

, the urging member


92


moves in the direction


94


along axis


104


. Axis


104


forms an angle α with the guide


90


. While it should be appreciated that the urging member


92


may be used with an angle α which is, i.e. less than 180° and greater 0°. Preferably, to minimize the motion of the plunger, the urging member


92


is oriented such that it moves along direction


94


and axis


104


at an angle α of 90°. Thus, the urging member


92


is preferably movable in a direction substantially perpendicular to the paper path


82


.




Preferably, and is shown in

FIG. 1

, the indexing mechanism


80


also includes a mechanism


106


for cyclically moving the urging member


92


along axis


104


. The mechanism


106


may be any device capable of cyclically moving the urging member


92


and may, for example, include a solenoid or pulsing device. For example, the mechanism


106


may be a solenoid provided by Lucas Corporation.




Preferably, the indexing mechanism


80


also includes a stop


112


for permitting motion in the first direction


62


and prohibiting motion in a second direction


110


opposed to the first direction


62


. The stop


112


, for simplicity, may be secured to the urging member


92


and movable with the urging member


92


. It should be appreciated, however, that the stop


112


may be separately mounted and may be fixedly positioned within the paper path


82


.




As shown in

FIG. 1

, the stop includes a free end


114


of the stop


112


. The free end


114


is contactable with the paper


58


and is utilized to position the paper


58


between the free end


114


of the stop


112


and the guide


90


. The stop


112


is adapted to permit motion in the first direction


62


and to prohibit motion in the second direction


110


opposed to the first direction


62


. The stop


112


is preferably made of a resilient material for example, a synthetic rubber such as Neoprene.




Preferably, and as shown in

FIG. 1

, the stop


112


forms an acute angle Φ with the guide


90


and consequently with the sheet


58


by forming an acute angle Φ between the stop


112


and the paper


58


. The paper


58


may deflect the stop


112


away from the guide


90


to permit motion of the paper


58


in the first direction


62


. Preferably, further and as shown in

FIG. 1

, the stop


112


further is generally arcuate having a arcuate radius RS having a center


128


located in the first direction


62


from the stop


112


. The radius RS and the angle Φ serve to permit easy motion of the substrate


58


in the first direction


62


. Conversely, the angle Φ and the radius RS serve to strengthen the stop


112


when the sheet


58


is attempted to be moved in the second direction


110


. Thus, the stop


112


serves to prohibit motion in the second direction


110


.




It should be appreciated that the proper dimensions for the stop


112


depend on the particular application and the material and dimensions of the stop


112


. For example, however, applicants have found that for a stop


112


made of a resilient rubber and having a thickness TS of approximately 0.2 inches and a length SL of approximately I inches and an arcuate angle Φ of approximately 40° and a radius length RS of approximately 1 inch is sufficient for proper operation of the stop


112


.




The urging member


92


may be made of any suitable durable material and may have any shape capable of displacing paper


58


. For example, and as shown in

FIG. 1

, the urging member


92


may be in the form of plunger. The plunger


92


may have any suitable shape and may, as shown in

FIG. 1

for simplicity, include a portion


116


which has a arcuate or curved periphery. The plunger


92


cooperates with the guide


90


so as to position the paper


58


between the guide


90


and the portion


116


of the plunger


92


which includes the curved or arcuate surface.




The plunger


92


may have any suitable shape and, may for simplicity as shown in

FIG. 1

, include a spherical or ball-shaped portion


116


having a diameter, for example, DIA and a stem portion


118


connecting the spherical portion


116


to the mechanism


106


. The plunger


92


may be made of any suitable material and may be made of, for example, a metal or a plastic. If made of plastic, the plunger


92


may be made of a polyamide, for example, Nylon.




The guide


90


may be any device capable of guiding the paper


58


along the paper path


82


. For example, the guide


90


may be in the form of a planar surface or lower guide


120


. To restrain and accurately guide the paper


58


along the paper path


82


, the guide


90


may further include an upper guide


122


spaced from and generally parallel to the lower guide


120


. The paper


58


is thus slidably fitted between the upper guide


122


and the lower guide


120


.




Preferably, and as shown in

FIG. 1

, the guide


90


includes, for example, a cavity


124


, which as shown in

FIG. 1

, is formed within the lower guide


120


. The cavity


124


formed within the lower guide


120


may have any suitable shape. The cavity


124


cooperates with the urging member


92


to advance the paper


58


in the first direction


62


. As shown in

FIG. 1

, the cavity


124


has a V-shape with an included angle ρ of, for example, 90°. It should be appreciated, however, that the cavity


124


may have other shapes including a generally spherically shape corresponding to the urging member


92


.




The index mechanism


80


may further include a one-way gate


126


for permitting motion in the first direction


62


and for prohibiting motion in the second direction


110


opposed to the first direction


62


. The one-way gate


126


may have any suitable configuration and may be in, for example, the form of a one-way ball clutch, or as shown in

FIG. 1

, be in the form of a flexible member or blade.




As shown in

FIG. 1

, the one-way clutch


126


includes a member


130


having a free edge


132


of the member


130


contactable with the sheet


58


. The member


130


is utilized for positioning the paper


58


between the free end


132


of the member


132


and the lower guide


120


. The member


130


is configured so as to permit motion in the first direction


62


and to prohibit motion in the second direction


110


opposed to the first direction


62


. The member


130


is preferably made of a resilient material, for example, a synthetic rubber such as Neoprene.




Preferably, and as shown in

FIG. 1

, the member


130


forms an acute angle β with the lower guide


120


and consequently with the sheet


58


by forming an acute angle β between the member


130


and the paper


58


. The paper


58


may deflect the member


130


away from the guide


120


to permit motion of the paper


58


in the first direction


62


. Preferably, further and as shown in

FIG. 1

, the member


130


further is generally arcuate having a arcuate radius RG having a center


134


located in the first direction


62


from the member


130


. The radius RG and the angle β serve to permit easy motion of the substrate


58


in the first direction


62


. Conversely, the angle β and the radius RG serve to strengthen the member


130


when the sheet


58


is attempted to be moved in the second direction


110


. Thus, the member


130


serves to prohibit motion in the second direction


110


.




It should be appreciated that the proper dimensions for the member


130


depend on the particular application and the material and dimensions of the member


130


. For example, however, applicants have found that for a member


130


made of a resilient rubber and having a thickness T of approximately 0.2 inches and a length ML of approximately I inch and an arcuate angle β of approximately 40° and a radius length RG of approximately 1 inch is sufficient for proper operation of the one-way gate


126


.




The indexing mechanism


80


may further include a second one-way gate


136


which is similar to one-way gate


126


. While the first one-way gate


126


may be positioned upstream of the first direction


62


of the indexing mechanism


80


, the second one-way gate


136


may be positioned downstream from the indexing mechanism


80


.




Referring now to

FIG. 2

, the operation of the indexing mechanism


82


is shown located within the guide


90


. A plunger


92


is shown in solid in its downward position


140


and its upward position in phantom


142


. In the phantom position


142


, the sheet


58


is positioned in a generally planar position with leading edge


100


of the sheet


58


in the first leading edge position


146


and trailing edge


150


in first trailing edge position


152


. As shown in

FIG. 2

, the plunger


92


includes portion


116


of the plunger


92


which has a spherical shape governed by diameter DIA. The spherical portion


116


of the plunger


92


is permitted to move from its upward position


140


spaced from the sheet


58


as shown in phantom as


142


to its lower position with the spherical portion


116


and the guide


90


trapping and wrapping the sheet


58


therebetween as shown in solid. The plunger


92


thus moves a distance PD from its position in contact with the sheet


58


to its fully engaged position within the cavity


124


. As shown in

FIG. 2

, the spherical portion


116


of the plunger


92


contacts the sheet


58


at contact zone


154


an arcuate distance CL defined by the included angle σ and the diameter DIA.




Ignoring the thickness of the sheet


58


, the formula may be expressed by the following formula:








CL=DIA×σ÷


360.






Where:




DIA=diameter of the plunger




σ=the included angle of contact, and




CL=the length of contact




The length sheet


58


prior to the stroke of the plunger


92


is equal to the chordal length CHL of the contact zone of the plunger


92


and represents the chordal length across the contact length of the sheet


58


against the plunger


92


or may be determined by the following formula:








CHL=DIA×


sin (σ÷2).






where:




DIA=diameter of the plunger




σ=the included angle of contact, and




CHL=chordal length of contact




Referring still to

FIG. 2

, prior to engagement of the plunger


92


against the sheet


54


, the trailing edge


150


of the sheet


58


is at the first trailing edge position


152


and the leading edge


100


is at the first leading edge position


146


. As the plunger


92


is engaged downwardly in the direction of arrow


94


, the sheet


58


is rapped around the spherical portion


116


such that trailing edge


150


of the sheet


58


moves in the direction of arrow


62


to second trailing edge position


156


.




As shown in

FIG. 2

, with the plunger


92


in engagement with the sheet


58


, the stop


112


and the one-way gate


126


serve to prohibit movement of the leading edge


100


in the direction opposed to the arrow


62


so that the leading edge


100


remains in the first leading edge position


146


. The second trailing edge position


156


is spaced from the first trailing edge position


152


a distance equal to the index length IL. The distance IL can be estimated to be the length of contact CL minus the chordal length CHL.




When the plunger


92


is returned to the unengaged position


142


as shown in phantom, the one-way gate


126


prevents the motion of the trailing edge


150


in a direction opposed to the arrow


62


. The memory, beam strength or rigidity of the sheet


58


causes the sheet


58


to return into a generally planar position. The leading edge


100


thus moves in the direction of arrow


62


to permit the sheet


58


to return to its linear position. The leading edge


100


thus moves from the first leading edge position


146


to the second leading edge position


160


. The first leading edge position


146


is spaced from the second leading edge position


160


a distance IL or the index length. Thus for each stroke of the plunger


92


, the sheet


58


moves in the direction of arrow


62


a distance IL or an index length.




It should be appreciated by increasing the diameter DIA or the included angle of contact σ, the index length IL can be correspondingly increased.




As can readily be seen from

FIG. 2

, the operating direction of the indexing mechanism can be changed from the first direction


62


to the second direction


110


by simply reorienting the one-way gate


126


and the stop


112


in the opposite direction. For example, the one-way gate


126


shown in solid may be moved to position


162


and the stop


112


may be moved to position


173


as shown in phantom. The one-way gate


126


and the stop


112


may be positioned in the positions as shown in phantom by providing for two mounting locations for the gate


126


and the stop


112


. Alternatively, a first positioning mechanism


158


including a notched slide and pins


170


may be utilized to move the one-way gate


126


to the second position


162


as shown in phantom and a second positioning mechanism


166


as shown in phantom may be used for moving the stop


112


to the second position


162


as shown in phantom. The indexing mechanism may for example include a first slot


167


for providing for mounting the stop


112


in first position


171


as shown as the dashed line and a second slot


169


for providing for mounting the stop


112


in second position


173


shown in phantom. By moving the gate


126


and the stop


112


to the positions


162


and


173


, the indexing mechanism


80


can be utilized to advance sheets


58


in the direction of arrow


113


.




By providing an indexing mechanism including a guide and urging member movable in directions skewed to substrate path, a simple inexpensive and compact indexing mechanism can be provided.




The use of a solenoid for urging the paper in a direction perpendicular to the paper path, provides an indexing mechanism which does not require large motors, electronic circuits or large mechanical linkages thereby providing an indexing mechanism which may be used where there are severe space restrictions.




The use of an urging member with an integral stop provides an indexing mechanism which accurately indexes in a first direction and which is simple, inexpensive and reliable.




The use of a one-way gate for permitting motion in a first direction and prohibiting that motion in an opposed position where the one-way gate includes a member having a free end, provides an indexing mechanism which can be easily realigning, providing a simple, inexpensive quickly reversible indexing mechanism.




The use of an indexing device in which the beam strength within a sheet paper contributes to the indexing motion, provides for a simple, inexpensive and reliable indexing device.




While this invention has been described in conjunction with various embodiments, it is evident that many alternatives, modifications, and variations will be apparent to those skilled in the art. Accordingly, it is intended to embrace all such alternatives, modifications, and variations as fall within the spirit and broad scope of the appended claims.



Claims
  • 1. An indexing mechanism for advancing a substrate in a first direction, comprising:a guide including a cavity, the guide for guiding the substrate along a substrate path; and an urging member having an end portion, the urging member movable in a direction to intersect the substrate and cause a portion of the substrate to be displaced with respect to the substrate path into at least a portion of the cavity, said urging member cooperating with said guide to displace a portion of the substrate so that an end of the substrate advances in the first direction.
  • 2. An indexing mechanism according to claim 1, wherein said urging member is movable in a direction substantially perpendicular to the substrate path.
  • 3. An indexing mechanism according to claim 1, further comprising a mechanism for cyclically moving said urging member, said mechanism comprising at least one of a solenoid and a pulsing device.
  • 4. An indexing mechanism according to claim 1, further comprising a stop for permitting motion in the first direction and for prohibiting motion in a second direction opposed to the first direction, said stop being secured to said urging member and movable therewith, said stop having a length and a free end thereof contactable with the substrate for positioning the substrate between the free end of said stop and said guide, wherein said stop is adapted to permit motion in the first direction and to prohibit motion in a second direction opposed to the first direction.
  • 5. An indexing mechanism according to claim 1, wherein said urging member comprises a plunger.
  • 6. An indexing mechanism according to claim 5, wherein said plunger defines a portion thereof having an arcuate surface, said plunger cooperating with said guide so as to position the substrate between the guide and the arcuate surface of said plunger.
  • 7. An indexing mechanism according to claim 6, wherein said one way gate comprise a member having a free end thereof contactable with the substrate for positioning the substrate between the free end of said stop and said guide, said member adapted to permit motion in the first direction and to prohibit motion in a second direction opposed to the first direction, said member forming an acute angle with said guide, so as to permit the substrate to deflect said member away from said guide to permit motion in the first direction.
  • 8. An indexing mechanism according to claim 1, further comprising a one way gate for permitting motion in the first direction and for prohibiting motion in a second direction opposed to the first direction.
  • 9. An indexing mechanism according to claim 6, further comprising a second one way gate for permitting motion in the first direction and for prohibiting motion in a second direction opposed to the first direction.
  • 10. An indexing mechanism according to claim 1:wherein said guide defines a planar surface thereof; and wherein said guide defines a cavity extending from the planar surface.
  • 11. A printing machine of the type having an indexing mechanism for advancing a substrate in a first direction, comprising:a guide including a cavity, the guide for guiding the substrate along a substrate path; and an urging member having an end portion, the urging member movable in a direction to intersect the substrate and cause a portion of the substrate to be displaced with respect to the substrate path into at least a portion of the cavity, said urging member cooperating with said guide to displace a portion of the substrate so that an end of the substrate advances in the first direction.
  • 12. A printing machine according to claim 11, wherein said urging member is movable in a direction substantially perpendicular to the substrate path.
  • 13. A printing machine according to claim 11, further comprising a mechanism for cyclically moving said urging member, said mechanism comprising at least one of a solenoid and a pulsing device.
  • 14. A printing machine according to claim 11, further comprising a stop for permitting motion in the first direction and for prohibiting motion in a second direction opposed to the first direction, said stop being secured to said urging member and movable therewith, said stop having a length and a free end thereof contactable with the substrate for positioning the substrate between the free end of said stop and said guide, wherein said stop adapted to permit motion in the first direction and to prohibit motion in a second direction opposed to the first direction.
  • 15. A printing machine according to claim 11, wherein said urging member comprises a plunger.
  • 16. A printing machine according to claim 15, wherein said plunger defines a portion thereof having an arcuate surface, said plunger cooperating with said guide so as to position the substrate between the guide and the arcuate surface of said plunger.
  • 17. A printing machine according to claim 16, wherein said one way gate comprise a member having a free end thereof contactable with the substrate for positioning the substrate between the free end of said stop and said guide, said member adapted to permit motion in the first direction and to prohibit motion in a second direction opposed to the first direction, said member forming an acute angle with said guide, so as to permit the substrate to deflect said member away from said guide to permit motion in the first direction.
  • 18. A printing machine according to claim 11, further comprising a one way gate for permitting motion in the first direction and for prohibiting motion in a second direction opposed to the first direction.
  • 19. A printing machine according to claim 18, further comprising a second one way gate for permitting motion in the first direction and for prohibiting motion in a second direction opposed to the first direction.
  • 20. A printing machine according to claim 11:wherein said guide defines a planar surface thereof; and wherein said guide defines said cavity extending from the planar surface.
  • 21. A method of advancing a substrate in a printing machine comprising:guiding the substrate along a substrate path in a first direction along a guide having a cavity; advancing a member toward the substrate; positioning the substrate between the member and said guide; and displacing a portion of the substrate substantially adjacent the member into the cavity of the guide so that an end of the substrate advances in a first direction along the substrate path.
  • 22. The method of claim 21 further comprising displacing a portion of the substrate in a direction normal to the direction of the substrate path.
  • 23. The method of claim 21 further comprising advancing said member toward the substrate in a direction skewed with respect to the substrate path.
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Number Name Date Kind
3276774 Hunter Oct 1966
3612373 Hermann Oct 1971
3747921 Knappe Jul 1973
3929328 Knappe et al. Dec 1975
4012034 Nelson Mar 1977
4012035 Nelson Mar 1977
4071233 Morton Jan 1978
4111410 Tates et al. Sep 1978
4116429 VanBuskirk Sep 1978
4124204 VanBuskirk Nov 1978
4299474 Ernst et al. Nov 1981
5153736 Stemmle Oct 1992
5499808 Nishimoto et al. Mar 1996
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Entry
Ehrenberg et al, Incremental Feed Mechanism, IBM Technical Disclosure Bulletin vol. 15 No. 7 pp. 2275-2276, Dec. 1972.
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