Simplified environmental atmosphere measuring method

TECHNICAL FIELD
The present invention relates to a simplified environmental atmosphere measuring method and apparatus, and more particularly relates to a simplified environmental atmosphere measuring method, a measuring kit and a protective case for test pieces, which is capable of measuring the atmosphere in an environment when simple test pieces are left in the environment to be measured and then collected after a predetermined period of time has passed and then the gas to be tested is measured.
BACKGROUND TECHNIQUE
Recently, NO.sub.x, CO.sub.2, SO.sub.2 and the like existing in the atmosphere have become a serious environmental problem. The cause of NO.sub.x is exhaust gas discharged from automobiles and factories. In the natural world, the concentration of NO.sub.2 and NO is several ppb. On the other hand, in big cities, the concentration of NO.sub.2 and NO is 50 ppb at the maximum, which causes a serious social problem. The situation is the same in the case of CO.sub.2. Further, acid rain causes a serious problem. Air pollution caused by SO.sub.2 gas contained in the combustion gas discharged from factories could be one of the factors causing acid rain.
Recently, the size and weight of electronic apparatuses such as electronic computers, for example, personal computers, word processors, facsimiles, telephones, and notebook-type personal computers, tend to be reduced. In these small electronic apparatus, the problem of corrosion occurs. Conventional large-sized electronic computers are installed in air-conditioned environments, so that the problem caused by corrosion rarely occurs. However, small-sized electronic apparatuses are used in all environments. Therefore, not only H.sub.2 S, Cl and humidity but also NO.sub.x, SO.sub.2 and the like might affect those electronic apparatus.
The present invention provides a method by which these gases are simply collected and analyzed so that the environment can be monitored.
At present, there is provided a method to monitor the concentration of NO.sub.x for which an expensive large-sized automatic measuring apparatus is used. By the above method, the concentration of NO.sub.x is measured in the following manner: Into a Saltzman reagent in which phosphoric acid, sulfaninilic acid, and Nl naphthyl ethylene diamine hydrochloride are dissolved in distilled water, a predetermined amount of air containing NO.sub.x is sent by an air pump. When this reagent reacts with NO.sub.x, the color of the reagent changes to pink. The higher the concentration of NO.sub.x in the reagent is, the denser the color of pink becomes. Next, the reagent is exposed to light, and the concentration of the coloring liquid is measured by a value of the transmission factor.
However, this method is disadvantageous in that: it is not possible to measure the concentration of NO.sub.x at an arbitrary position; and further the period of time to collect data is so short that it is necessary to analyze a large amount of data to know an average concentration over a long period of time. Therefore, this method cannot be applied to many cases.
There is provided a method to monitor the concentration of CO.sub.2 for which an expensive large-sized automatic measuring apparatus and a semiconductor sensor are used. It is not possible to apply this measuring method at an arbitrary position. Further, the period of time to collect data is so short that a large amount of data must be analyzed to provide an average concentration over a long period of time. In order to measure the concentration of CO.sub.2 gas, a nondispersive infrared analyzer (NDIR) and a gas chromatograph (GC) are commonly used. Into those apparatus, the gas to be measured is introduced, and relative determination is performed in accordance with the absorption rate found from the light absorption coefficient. However, these methods can be applied to only limited locations, that is, in cities, where the measuring apparatus can be easily conveyed and a power source can be easily provided. In a mountainous area, forest or jungle, it is difficult to use these apparatuses.
In order to measure the concentration of SO.sub.2 gas, the following method has been known: An absorption solution is put in a collecting bottle, and the bottle is plugged with a cap having a bubbler. When the air in the collecting bottle is sucked by a collecting pump, the environmental air is introduced to the absorption solution, and SO.sub.2 gas in the air is trapped by the absorption solution in accordance with the method prescribed by JIS K-0103. After that, the absorption solution is chemically analyzed, and the obtained result is converted into the concentration of gas.
According to the aforementioned method, it is possible to collect only sulfur oxide so that the concentration of sulfur oxide can be accurately provided. However, an operator skilled in operating the entire apparatus is required for normally operating the power source to drive the air pump and for normally operating the collecting device. Therefore, the location and time for sampling are limited.
Further, the following measuring method has been known: After a filter paper has been soaked in a water solution of potassium carbonate, it is air dried. Then, the filter paper is left in an environment so as to collect SO.sub.2 gas, which is chemically analyzed and the obtained result is converted into the concentration. According to this alkaline filter paper method, only the filter paper must be set in a location where the environment is measured, so that the gas collecting work is simple. However, H.sub.2 S is collected in the form of SO.sub.3. Therefore, this method is essentially disadvantageous in that it is impossible to discriminate between SO.sub.2 and H.sub.2 S.
Accordingly, it is desired to provide a method to monitor the average concentrations of NO.sub.x, CO.sub.2 and SO.sub.2 at an arbitrary location over a long period of time.
In order to accomplish the similar object, the present applicant (Fujitsu Co., Ltd.) has developed and disclosed a method in Japanese Unexamined Patent No. Sho. 63-305232, by which the concentration of corrosive gas is monitored with a metallic test piece. However, according to this method, it is difficult to collect NO.sub.x and CO.sub.2, and further the obtained result is not accurate. Moreover, it is difficult to discriminate between SO.sub.2 and H.sub.2 S. Therefore, the accuracy cannot be improved.
It is desirable to improve the handling properties of test pieces and also to eliminate the causes to disturb the measuring condition when the test pieces are left in various measuring environments.
It is an object of the present invention to provide a method and means by which the average concentrations of NO.sub.x, CO.sub.2 and SO.sub.2 gases can be simply and accurately monitored in an environmental atmosphere at an arbitrary location with an inexpensive and small-sized apparatus.
DISCLOSURE OF THE INVENTION
In order to accomplish the above object, the present invention is to provide a method for measuring an environment characterized in that: a test piece made of metal, ceramics or metallic salt is set in an environmental atmosphere to be measured; and after a predetermined period of time has passed, NO.sub.x, CO.sub.2 or SO.sub.2 adsorbed by the test piece is subjected to quantitative analysis so as to determine the concentration of NO.sub.x, CO.sub.2 or SO.sub.2 in the environmental atmosphere.
In this specification, it should be understood that the terminology of "adsorption" includes not only physical adsorption but also chemical adsorption in which gas is collected through a chemical reaction.
Specifically, when the concentration of NO.sub.x gas is measured, test pieces made of porous metal or ceramics are used. Alternatively, test pieces made of metal or ceramics, around which metallic particles or ceramic powder is attached, are used. More specifically, it is preferable that the porous or particulate metal is one of copper, silver, platinum, rhodium, ruthenium, palladium, iridium and nickel, and it is also preferable that porous or particulate ceramics is one of SiO.sub.2 --Al.sub.2 O.sub.3, YBa.sub.2 Cu.sub.3 O.sub.x, CrO.sub.2, Cr.sub.2 O.sub.3, Fe.sub.2 O.sub.3, Co.sub.2 O.sub.3, SnO.sub.2, CoAl.sub.2 O.sub.4, CuO, Al.sub.2 O.sub.3, and MgO (generally, oxide of transition metals). Alternatively, the test piece may be made of porous metal or ceramics, the voids of which are filled with triethanolamine having a function to absorb NO.sub.x gas.
To measure the concentration of CO.sub.2 gas, porous rare earth metal oxide is used, for example, a test piece is used which is made of one of La.sub.2 O.sub.3, Ce.sub.2 O.sub.3, Pr.sub.2 O.sub.3, Nd.sub.2 O.sub.3, Pm.sub.2 O.sub.3, Sm.sub.2 O.sub.3, Eu.sub.2 O.sub.3, Gd.sub.2 O.sub.3, Tb.sub.2 O.sub.3, Tb.sub.3 O.sub.7, Dy.sub.2 O.sub.3, Ho.sub.2 O.sub.3, Er.sub.2 O.sub.3, Tm.sub.2 O.sub.3, Yb.sub.2 O.sub.3, and Lu.sub.2 O.sub.3.
To measure the concentration of SO.sub.2 gas, a chloride of a metal, which metal has a free formation energy of chloride larger than a free formation energy of sulfate, for example, copper chloride or silver chloride is used.
Of course, two or more test pieces may be concurrently used in the monitoring work. Also, the test pieces may be used together with metallic test pieces (copper, silver, aluminum, iron and 52 alloy or some of these) for monitoring corrosive gas as disclosed in Japanese Unexamined Patent No. Sho. 63-305232. Alternatively, the test pieces may be used together with other test pieces (for example, inorganic substance such as platinum, gold and refractory metals) may be used, and further organic substance may be also used.
Also, the present invention is to provide a measuring kit to determine the concentration of NO.sub.x, CO.sub.2 or SO.sub.2 contained in an environmental atmosphere, the measuring kit including: a test piece made of metal, ceramics or metallic salt to selectively adsorb NO.sub.x, CO.sub.2 or SO.sub.2 gas in an environmental atmosphere; and a case used for leaving the test piece in the environmental atmosphere to be measured.
The test piece used for the measuring kit may be a combottleation of the aforementioned test pieces for monitoring NO.sub.x, CO.sub.2 or SO.sub.2 and metallic pieces (or organic substance) disclosed in Japanese Unexamined Patent No. Sho. 63-305232 described before.
According to the present invention, a test piece protective case for environmental investigation is provided so as to be preferably used for the aforementioned measuring kit, the test piece protective case including: a base body to hold a test piece made of metal, ceramics or metallic salt for determining the concentration of an environmental atmosphere; and a cover to cover the test piece, the cover being attached to the base body, wherein a portion of the cover covering a main surface of the test piece or a portion of the base body is transparent so that the main surface of the test piece can be observed from the outside, and an entrance through which the atmospheric gas passes is formed in a portion of the cover or the base body which does not cover the main surface of the test piece.
The use of the test piece protective case for environmental investigation is not limited to a test piece for monitoring NO.sub.x, CO.sub.2 or SO.sub.2 gas, but it can be effectively applied to a test piece protective case for a general environmental investigation.
A preferable embodiment is composed in the following manner: a test piece is placed so that a main surface of the test piece can be located in parallel with a bottom surface of the base body; a cover made of transparent resin is attached to the base body so that the main surface of the test piece can be covered; entrances through which the environmental gas passes are formed on both sides of the main surface of the test piece so that the atmospheric air can flow in parallel with the main surface of the test piece; and a collar is provided for facilitating a flow of the atmospheric air into the atmospheric gas entrance. Further, the preferable embodiment includes an umbrella to shelter the device from rain and snow. Furthermore, the preferable embodiment includes a means to forcibly feed the environmental gas to the main surface of the test piece.
It is preferable that the apparatus is constructed so that the protective case can be used as it is even when the umbrella and the environmental gas feed means are provided. A fan is conveniently used for the environmental gas feed means. When the environmental gas feed means is driven by a solar battery, the power transmission means can be omitted, which is advantageous in the case where the apparatus is used in a remote place.
Further, the present invention provides an umbrella for the test piece protective case, including: a sample fixing portion to accommodate the protective case for the test piece to measure the environmental gas; and an umbrella portion to cover the sample fixing portion for protecting the test piece from rain and snow, wherein the test piece protective case accommodated in the sample fixing portion is provided with an air port through which air passes. A preferable embodiment is constructed in the following manner: the umbrella portion is composed of a conical sheet; the sample fixing portion is composed of a cylindrical portion formed of a sheet, in which a sample is accommodated, and also composed of a plurality of arm portions extending from a top of the conical portion; and the sample fixing portion is attached to the umbrella portion through the arm portions.
Also, the present invention provides a forced-air-blowing unit for the test piece protective case including: an air inlet and an air outlet; a sample accommodating portion and a fan provided in a communicated space between the air inlet and the air outlet, the sample accommodating portion accommodating the protective case for the test piece to measure the environmental gas; and an air flow from the air inlet to the air outlet is caused by the fan. It is preferable that the fan is driven by a battery such as a dry battery or a solar battery.

BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1A is a schematic illustration for explaining the principle of the method of the present invention, wherein the explanation is made relating to NO.sub.x.
FIG. 1B is a schematic illustration for explaining the quantitative analysis performed by an X-ray electron spectroscopy device (XPS).
FIG. 2 is a schematic illustration showing the circumstances (measuring kit) in which test pieces of the present invention are accommodated.
FIGS. 3A to 3E are schematic illustrations showing in detail the same measuring kit as that shown in FIG. 2.
FIGS. 4A to 4D are views showing an umbrella for the measuring kit in detail.
FIGS. 5A and 5B, FIGS. 6A and 6B, FIGS. 7A to 7C are respectively schematic illustrations showing various embodiments of the acceleration test device to be combined with the measuring kit.
FIGS. 8A to 8C are schematic illustrations showing an NO.sub.x measuring test piece and its inside.
FIG. 9 is an infrared ray spectral diagram in which NO.sub.x adsorbed to a porous copper test piece is analyzed.
FIGS. 10 and 11 are diagrams showing the X-ray intensity of oxygen (O) and nitrogen (N) contained in a copper test piece measured by fluorescence X-ray analysis.
FIG. 12 is a diagram showing a relation between a period of time in which a copper test piece is left in NO.sub.x gas, and fluorescence X-ray intensity of adsorbed oxygen (O) and nitrogen (N).
FIG. 13 is a schematic illustration showing the internal structure of a test piece made when copper particles and fine ceramics powders were kneaded and fired.
FIG. 14 is a schematic illustration of a test piece made when a large number of holes are formed in a copper piece.
FIG. 15 is an XPS analysis spectral diagram obtained after CO.sub.2 was adsorbed to a porous Tb.sub.2 O.sub.3 test piece.
FIG. 16 is a diagram showing a relation between a period of time in which a porous Tb.sub.2 O.sub.3 test piece was left in CO.sub.2 atmosphere, and CO.sub.2 intensity.
FIG. 17 is a diagram showing a relation between an adsorption amount of CO.sub.2 in the case where various types of rare earth metal oxides were used, and a period of time in which the test piece was left.
FIG. 18 is a diagram showing an analytical curve of SO.sub.2 measurement conducted by silver chloride.
FIGS. 19A to 19C are diagrams showing the results of analysis of corrosion products produced on test pieces in the case where the measuring kits were placed under the eaves, in the yard (with an umbrella), and in the yard (without an umbrella).
FIG. 20 is a diagram showing an amount of sulfur (S) reacted with a silver test piece in the case where air was sent to the silver test piece at a predetermined speed.
FIGS. 21 and 22 are diagrams showing a relation between a period of time in which a test piece was left, and an amount of sulfur reacted with the test piece in the case where the acceleration devices shown in FIGS. 5A, 5B and FIGS. 6A, 6B were used.
FIGS. 23 and 24 are diagrams showing the variation of an amount of sulfur (S) reacted with a test piece in the case where the wind speed was changed in the acceleration device shown in FIGS. 7A to 7C.
FIG. 25 is a color photograph of a table of color samples for detecting gases in an environment:
FIGS. 26 to 29 are color photographs of a series of color or appearance samples;
FIG. 30 shows the amount of sulfur in a silver test piece placed in an environment with a certain humidity;
FIG. 31 is a cross-sectional view of a test piece having a coating of indium oxide and/or tin oxide;
FIGS. 32 and 33 show the effect of the ITO coating on the amount of sulfur in a silver test piece placed in a dry environment; and
FIG. 34 shows the effect of the ITO coating on the amount of nitrogen in a brass test piece placed in a dry environment.

MOST PREFERRED EMBODIMENT OF THE INVENTION
Monitoring of NO.sub.x Gas (1)
FIG. 1A is a schematic illustration showing the principle of the present invention, relating to the measurement of NO.sub.x gas. According to the present invention, nitrogen oxide in an environment is collected and analyzed in the following manner: A porous metallic or ceramic test piece 1 capable of adsorbing nitrogen oxide is placed in an environment to be measured for a predetermined period of time; nitrogen oxide 3 is adsorbed and collected by the surfaces of the metallic or ceramic particles 2 in the porous structure of the test piece 1; and the adsorbed nitrogen is subjected to quantitative analysis by means of, e.g., fluorescent X-ray spectroscopy so that an amount of the adsorbed nitrogen can be determined. In this case, the nitrogen oxide is only adsorbed by the test piece, or the nitrogen oxide reacts with metal or ceramics of the test piece so as to be fixed. Either will do in the present invention. The environmental atmosphere nitrogen oxide content can be judged according to the result of the analysis.
The quantitative analysis of nitrogen and the like can be also made with an X-ray electron spectroscopy device (XPS), and the circumstances are shown in FIG. 1B.
FIG. 2 shows an example of the apparatus used for setting the test pieces in an environment. An appropriate number of test pieces 8 are accommodated in a transparent container 7, and an opening 9 is formed on the side of the transparent container 7 so that the outside and inside can be communicated. One of the test pieces 8 is a test piece for measuring nitrogen oxide according to the present invention, and other test pieces are made of metal such as copper, silver and aluminum. These metallic test pieces are used for detecting various substances in an environment (For example, hydrogen sulfide, sodium chloride and moisture are detected.). This container 7 will be described in detail later.
Nitrogen oxide has a relatively low reactivity. Therefore, nitrogen oxide adsorbed onto a surface of simple metal or ceramics is easily scattered, so that the adsorbed amount of nitrogen oxide is not sufficient for measurement.
However, the present inventors employed porous test pieces so as to adsorb nitrogen oxide. They found that the porous test pieces effectively adsorbed a sufficient amount of nitrogen oxide for detection in an environment.
Examples of usable metallic materials to adsorb nitrogen oxide in the present invention are: copper, silver, platinum, rhodium, ruthenium, palladium, iridium and nickel. Preferable ceramic materials are: SiO.sub.2 --Al.sub.2 O.sub.3 (especially SiO.sub.2 --xAl.sub.2 O.sub.3 (x.ltoreq.0.15)), YBa.sub.2 Cu.sub.3 O.sub.x, CrO.sub.2, Cr.sub.2 O.sub.3, Fe.sub.2 O.sub.3, Co.sub.2 O.sub.3, SnO.sub.2, CoAl.sub.2 O.sub.4, CuO, Al.sub.2 O.sub.3, and MgO.
These materials are excellent in their performance to adsorb and fix nitrogen oxide. Especially when oxide ceramics are in a condition of oxygen deficiency, their fixing capacity for nitrogen oxide is preferably improved. In order to make oxide ceramics oxygen deficient, for example, oxide ceramics may be subjected to heat treatment in a reducing atmosphere.
In order to make porous test pieces, metallic particles or ceramic powder may be simply molded (for example, pressed). Alternatively, metallic particles or ceramic powder may be fired at a relatively low temperature so as to sinter to a porous body of low density.
Alternatively, voids in a piece of porous metal or ceramics may be filled with fine ceramics or metallic powder. For example, fine ceramic powder is attached onto the surface of metallic powder, and this metallic powder is molded or fired to form a porous test piece. In this way, a test piece containing finer ceramics having increased specific areas can be provided as compared with a case in which ceramic particles are simply molded or sintered. Alternatively, a solid metallic or ceramic piece may bear fine ceramic or metallic powder. For example, a solid metallic piece or a metallic sheet may be mechanically processed to form protruded and recessed portions so as to bear ceramic powder. Alternatively, holes or through-holes may be formed in the solid metallic piece or the metallic sheet so as to bear ceramic powder. Alternatively, after a porous sintered metallic or ceramic piece has been made, the sintered piece may be impregnated with fine ceramic or metallic powder.
When triethanolamine (C.sub.2 H.sub.4 OH).sub.3 N is charged into the voids in a porous metallic or ceramic piece, the same effect can be provided since triethanolamine absorbs nitrogen oxide.
Metallic or ceramic powder to make a test piece is not necessarily limited, however, it is preferable to use powder, the particle size of which is not more than 200 .mu.m. The reason is as follows. When the particle size is larger than 200 .mu.m, bonding or necking hardly occurs in the case of sintering performed at low temperature, so that sufficient strength cannot be provided. When the particle size is smaller than 30 .mu.m, bonding or necking tends to occur even in the case of sintering performed at low temperature, so that there is a possibility that the density is increased and the surface area is lowered. For the reasons described above, in general, it is preferable to use metallic or ceramic powder, the particle size of which is in a range from 30 to 200 .mu.m. As long as the density of the porous portion of the test piece can be lowered, metallic or ceramic particles, the particle size of which is smaller than 30 .mu.m, may be used. Powder of small particle size is preferable, because the smaller the particle size is, the more the specific area is increased. In an embodiment to coat, charge or bear the aforementioned fine ceramic powder, very fine ceramic powder, the particle size of which is 0.05 to 5 .mu.m, may be used.
In the case of porous metal, the density of a test piece is preferably not more than 7 g/cm.sup.3, and in the case of porous ceramics, the density of a test piece is preferably not more than 2 g/cm.sup.3. In a test piece in which metal and ceramics are compounded, the density is determined in accordance with the compound ratio. When the density is maintained at the values described above, a test piece can be provided, the surface area of which is large, that is, NO.sub.x gas is easily adsorbed to the test piece. Therefore, quantitative analysis can be performed with high sensitivity.
In this connection, the amount of nitrogen oxide adsorbed onto this test piece is determined by the product of gas concentration and time. Therefore, when the test piece is left over a long period of time (for example, for a month) and collected to analyze it with various analyzers, an average gas concentration at the location can be easily determined.
That is, according to the present invention, a small inexpensive and handy monitoring apparatus can be easily provided, thereby an average concentration of NO.sub.x gas can be measured over a long period of time at a location.
Monitoring of NO.sub.x Gas (2)
NO.sub.x gas can also be monitored by using a test piece made of a brass-based metal. It is known that when a brass-based metal which is subjected to tension by an external stress or a residual stress is in contact with nitrogen oxide, i.e., NO.sub.x, in air, they react with each other at the surface of the brass-based metal to form cracks. This embodiment was created based on this phenomena.
A preferred brass-based metal comprises 20 to 50% by weight of zinc and the remainder of copper, or comprises 8 to 12% by weight of nickel in addition to 88 to 92% by weight of such brass (i.e., 20 to 50% by weight of zinc and the remainder of copper), and has an internal stress of not less than 100 MPa.
If the content of zinc in brass is less than 20% by weight, the brass becomes .alpha.-phase and the stress sensitivity is lowered. If the content of zinc in brass is more than 50% by weight, the required stress, described below, cannot be applied. A brass-based metal containing 8 to 12% by weight of nickel in addition to said brass of Cu/20 to 50%--Zn also exhibits a high stress sensitivity.
Provision of the internal stress to a brass-based metal is made by applying an external stress such as rolling or shock. The internal stress of a brass-based metal can be measured by an X-ray stress measuring method, which is known in the art. When a brass-based metal has an internal stress of more than about 100 MPa, the brass-based metal highly or easily absorbs NO.sub.x to exhibit stress corroded cracks. The internal stress of not less than about 100 MPa should be distributed throughout the brass-based metal test piece.
A preferred method of applying the internal stress is rolling. A desired internal stress can be applied to a brass-based metal by rolling to a machining rate of not less than 85%, more preferably 90 to 95%. The machining rate is also called a rolled rate or pressed rate and is represented in units of percent by a formula [(h.sub.1 -h.sub.2)/h.sub.1 ].times.100 where h.sub.1 denotes the thickness of a plate before rolling and h.sub.2 denotes the thickness of a plate after rolling. By a machining rate of 85% or more, an internal stress of about 100 MPa is induced in the plate.
An amount of nitrogen oxide adsorbed onto this test piece is determined by a function of gas concentration and time. Therefore, this test piece is left for long period of time (for example, a month) and taken out for analysis with various analyzers, an average gas concentration at the location can be easily determined.
EXAMPLE
Brass-based metal plates having a composition as shown in the following table were prepared and rolled at various machined rates as shown in the following table. The effects of these samples for collecting NO.sub.x gas were examined by placing them in a dessicator containing NO.sub.2 gas in a concentration of 10 ppm for 24 hours. The samples were analyzed by an X-ray photoelectron spectroscopy analyzer to determine if the samples collected NO.sub.2 gas. The results were as shown in the table.
______________________________________ Machining Detection Composition rate (%) of NO.sub.x______________________________________20% Zn - Cu 95 no 25% Zn - Cu 95 no 30% Zn - Cu 80 no 90 yes 95 yes 40% Zn - Cu 80 no 90 yes 95 yes 50% Zn - Cu 80 no 90 yes 95 yes 10% Ni - 40% Zn - Cu 95 yes______________________________________
As shown in the table, brass containing 20% or less of Zn hardly reacts with NO.sub.x and brasses with a machined rate of 80% or less hardly react with NO.sub.2.
These test pieces were then placed in a dessicator containing NO.sub.2 gas in a concentration of 10 ppb for 1 month. In the analysis by an X-ray photoelectron spectroscopy analyzer, NO.sub.2 gas could not be detected at an initial stage due to a small amount of trapped NO.sub.x, but the amounts of nitrogen and oxygen were increased so that NO.sub.x could be detected after one month. A test piece of 40% Zn--Cu with a machined rate of 95% was cut and the cut section thereof was observed to show definite stress corroded crack patterns, by which it was clear that the atmosphere containing NO.sub.2 in a concentration of 10 ppb can be measured.
Monitoring of CO.sub.2 Gas
Monitoring the concentration of CO.sub.2 gas is performed in the same manner as that of NO.sub.x gas. However, test pieces capable of selectively adsorbing CO.sub.2 gas are used. Specifically, a ceramic, made to be porous, and with its density reduced, is used. Especially, porous rare earth metal oxides are used, for example, test pieces are used which are made of one of La.sub.2 O.sub.3, Ce.sub.2 O.sub.3, Pr.sub.2 O.sub.3, Nd.sub.2 O.sub.3, Pm.sub.2 O.sub.3, Sm.sub.2 O.sub.3, Eu.sub.2 O.sub.3, Gd.sub.2 O.sub.3, Tb.sub.2 O.sub.3, Tb.sub.4 O.sub.7, Dy.sub.2 O.sub.3, Ho.sub.2 O.sub.3, Er.sub.2 O.sub.3, Tm.sub.2 O.sub.3, Yb.sub.2 O.sub.3, and Lu.sub.2 O.sub.3. The inventors have found that CO.sub.2 gas in an environment can be effectively adsorbed by the test piece made of the above oxide so as to determine an amount of CO.sub.2 gas.
In this case, the porosity, pore size and particle size of the porous test piece can be determined in the same manner as those of the monitoring test piece for NO.sub.x gas.
When an amount of CO.sub.2 gas is determined by an X-ray electron spectroscopy device (XPS), a peak for C existing in the range 285 to 290 eV is separated, and a ratio of the surface area of the peak for C corresponding to CO.sub.2 based on the surface area of the peaks for C is found. Also, a quantitative value of C is found from the entire area of the C peaks and the peak area of the entire elements to be detected. The product of this quantitative value of C and the area rate corresponds to the quantitative value of CO.sub.2.
Monitoring of SO.sub.2 Gas
Monitoring of SO.sub.2 gas is essentially the same as that of NO.sub.x. However, test pieces which selectively adsorb and react with SO.sub.2 are used. When it is necessary to discriminate between H.sub.2 S and SO.sub.2, the selectivity of SO.sub.2 is important. Therefore, the following investigation was made.
Under the natural condition, the lower the standard formation energy of a substance, the more stably the substance exists. The inventors took notice of this principle, and sought a substance that can be stabilized in the form of sulfate. As a result of the investigation, it has been found that the following sulfates are stable.
______________________________________ Standard Formation Energy Sulfate (.increment.Gf.degree./kjmol.sup.-1)______________________________________Ag.sub.2 SO.sub.3 -411.3 Ag.sub.2 SO.sub.4 -618.48 CuSO.sub.4 -660.90______________________________________
Next, a compound of which the standard formation energy is higher than that of the above sulfates may be selected. However, depending on a compound, there is a possibility that the compound reacts with H.sub.2 S, NO.sub.2 and O.sub.2 in an environment to generate sulfide, nitrate and oxide. This could be a factor to interrupt the collection of only SO.sub.2. Therefore, the standard formation energy of sulfide, nitrate and oxide of copper and silver was investigated. The result of the investigation is shown in following table.
______________________________________Sulfide, Oxide, Standard Formation Energy and Nitrate (.increment.Gf.degree./kjmol.sup.-1)______________________________________Ag.sub.2 S -39.46 Ag.sub.2 O -11.21 AgNO.sub.3 -33.47 Cu.sub.2 S -86.20 CuO -128.12 Cu(NO.sub.3).sub.2 -102.9______________________________________
As can be seen from the result, a compound of which the standard formation energy is lower than that of sulfide, oxide and nitrate may be selected. Accordingly, the following compounds were selected as the standard formation energy is higher than that of sulfate and lower than that of sulfide, nitrate and oxide.
______________________________________ Standard Formation Energy Compounds (.increment.Gf.degree./kjmol.sup.-1)______________________________________AgCl -109.80 CuCl -120.9______________________________________
Only a few sulfates and compounds are listed in the above table. Of course, other sulfates and compounds satisfying the aforementioned conditions can be applied.
When test pieces, in which copper chloride CuCl and silver chloride AgCl are used, are prepared in such a manner that the surfaces of copper and silver are chlorinated in an atmosphere of chlorine to form layers of CuCl and AgCl, these test pieces are preferably used from the viewpoints of improvements in handling properties and adhesion properties of CuCl and AgCl layers.
Measuring Kit
The above test pieces, excellent in selective adsorption of NO.sub.x, CO.sub.2 and SO.sub.2, are accommodated in a case and left in an atmosphere to be measured. Therefore, a measuring kit in which at least one test piece is accommodated in the case is usefully applied for measuring NO.sub.x, CO.sub.2 or SO.sub.2 gases in an environment.
As described above, this measuring kit is applied to the test pieces for measuring the concentrations of NO.sub.x, CO.sub.2 and SO.sub.2, and further applied to the metallic test pieces disclosed in Japanese Unexamined Patent No. Sho. 63-305232 and other test pieces (test pieces made of organic substances are included), wherein these test pieces may be accommodated in the measuring kit in combination.
Protective Case
(1) In order to accomplish the object of the present invention, the case of the measuring kit accommodates test pieces so that the test pieces can be easily left in an environment to be measured. In the case where a test piece for measuring corrosive gas is accommodated in the case, the corrosive gas comes into contact with the test piece, and then the test piece starts corroding, so that the color of the test piece is changed. Therefore, it is preferable that the change of color can be observed from the outside of the protective case. When an operator's hands carelessly comes into contact with the test piece or water droplets are attached to the test piece, the test piece will be corroded by a factor not relating to the object of measurement. Accordingly it is preferable to protect the test piece with a protective cover of the protective case.
When the test piece is covered in the aforementioned manner, it is necessary to provide an entrance to feed the outside atmosphere onto the surface of the test piece. Therefore, the entrance for the atmosphere is provided in a portion of the cover not covering a main surface of the test piece.
(2) With reference to FIGS. 3A to 3E, a preferable protective case will be explained as follows. FIG. 3B shows a base of the protective case. FIG. 3C shows a cover to be engaged with a base of the protective case. FIG. 3A is a schematic illustration showing a condition in which the cover is engaged with the base. Each of FIGS. 3D and 3E shows a section of the center of the protective case. FIG. 3D shows a cover. FIG. 3E shows the base.
In the drawings, numeral 11 is a side edge of the base, numeral 12 is a cover, numeral 13 is a test piece, numeral 14 is a hole to hang the protective case, numeral 15 denotes air entrances provided on both sides of the protective case, numeral 16 is a protruding portion to fix the cover 12 to the base 11, numeral 17 is a hole to be engaged with the protruding portion 16 of the cover 12, and numeral 18 is a guide to facilitate an air flow to the air entrance 15. The overall length of the protective case is 90 mm, the overall width is 44 mm, and the overall height is 30 mm.
Whereas the surface of the test piece 13 is covered with the cover 12, an operator's hand cannot directly contact the surface of the test piece 13, however, the surface comes into contact with an environmental gas flowing through the air entrances 15.
Both ends of the test piece 13 are supported by side edges 11 of the set base. When the protruding portions 16 of the cover 12 are engaged with the holes 17 on both edges 11, the test piece 13 are fixed in the case. As shown in FIGS. 3D and 3E, the inner width W.sub.1 of the set base is designed to be a little smaller than the outer width W.sub.2 of the cover 12. Therefore, the cover 12 is preferably fixed to the base by the frictional force generated between the cover 12 and both side edges 11.
The test piece 13 is fixed in parallel with the bottom surface of the set base 11 so that the surface (the main surface) of the test piece 13 can be more contacted with air, and the air entrances 15 are disposed on the right and left sides of the surface of the test piece 13. The air entrances 15 may be provided on either the base 11 or the cover 12 (or on both the base 11 and the cover 12). In general, at least the cover 12 is made of transparent resin, and the air entrances 15 are provided on both the base 11 and the cover 12.
In order to take in outside air as much as possible, the air entrances 15 are preferably provided with guide (reflection plate: guide) 18.
Whereas the upper side of the main surface of the test piece 13 is covered with the cover 12 as described above, water droplets can be prevented from dropping on the test piece 13. When this protective case is hung from an eave, measurements can be performed outdoors. Especially when the protective case is hung through the hole 14 formed on the protective case, the main surface of the test piece 13 is approximately set in a vertical direction, so that the test piece can be protected from rain. When this hole 14 is used, the protective case can be easily hung even indoors.
This protective case can be preferably made by means of injection molding of transparent AS (acrylic styrene). In this case, polycarbonate resin can be also applied.
(3) Even the protective case shown in FIG. 3A can be used outdoors when it is hung from an eaves. When an environmental atmosphere is measured outside of a building which has no eaves (or which has a small eaves) or in an open space without buildings such as a dry river bed, or when the protective case is left under an eaves in the condition of a strong wind, the test piece gets wet in the rain.
In order to solve the above problems, an umbrella is attached to the protective case.
Referring to FIGS. 4A to 4D, FIG. 4A is a perspective view of the protective case (measuring kit) having an umbrella, FIG. 4B is a longitudinal sectional view of the protective case having an umbrella, and FIGS. 4C and 4D are development views showing the structure of the umbrella.
This umbrella is made of film-like organic material or sheet-like metallic material. An umbrella portion 22 shown in FIG. 4C covers an upper portion of a sample 21 for measuring an environment. A ventilation hole 24 formed between the sample 21 and the umbrella portion 22 is maintained at a position higher than the edge of the umbrella portion 21. In the aforementioned manner, a sample fixing portion 23 shown in FIG. 4D is combined with the umbrella portion 22 as shown in FIG. 4A. The umbrella portions 21 and the sample fixing portion 23 are assembled in the aforementioned manner.
In this case, the sample 21 can be the protective case (measuring kit) itself shown in FIG. 3A, and this sample 21 is fixed to the sample fixing portion 23 by some means. The fixation can be performed by means of a cord, frictional force, hook and the like.
When this umbrella is used as shown in FIGS. 4A and 4B, an upper portion of the sample 21 does not get wet in the rain being covered with the umbrella portion 22 disposed above the sample 21, and a side portion of the sample 21 does not get wet with the rain being covered with the sample fixing portion 23 disposed on the side of the sample. However, the air to be investigated can be ventilated by the air entrance 24 provided between the sample and the umbrella. Therefore, the air is sufficiently comes into contact with the sample. Whereas this air entrance is located at a position higher than the skirt of the umbrella, rain does not enter the air entrance.
Whereas the umbrellas of this type are made of sheet-shaped material, they can be mass-produced at low cost. Further, the produced umbrellas can be easily stored. Furthermore, they can be easily assembled, and the samples can be easily attached to them. Therefore, the conventional samples can be applied to the umbrellas as they are. The sample and umbrella can be simply hung with a cord. However, since the skirt of the sample fixing portion is horizontal, the sample and umbrella may be placed at a location where there is no rain water.
When at least a portion of the umbrella is made of transparent material, the color change of the sample can be observed at any time.
(4) In order to measure the average gas concentration over a long period of time, test pieces are left in an environment for a predetermined period of time, and then they are observed and analyzed. In some cases, it is desired to reduce the period of time in which the test pieces are left in the environment. In order to accomplish the above object, the atmospheric air is forcibly sent to the test pieces so as to facilitate the reaction between the environmental gas and the test pieces.
Therefore, the inventors have devised an apparatus by which fresh air can be blown against the surface of a test piece when the protective case (measuring kit) shown in FIG. 3A is attached to the apparatus. In this case, air is blown by a fan. Alternatively, air may be sent to the test piece when a convection is generated by heated air. From the viewpoint of safety and simplicity, the fan is advantageously used.
FIGS. 5A and 5B show the first embodiment. This embodiment is constructed in the following manner: air is taken in from one side of the apparatus; the used air is discharged from the other side; and a test piece is disposed between the two sides.
FIG. 5A is a perspective view showing the outer appearance, and FIG. 5B is a sectional view showing the horizontal section of the apparatus as a model.
A dry battery 32 is attached to a measurement accelerating device 31. In this case, a solar battery may be used for the purpose of preventing the consumption of the dry battery. Alternatively, an alternating current power source may be used. Then a motor 34 connected with the battery 32 through a lead wire 33 is driven, and a fan 35 is rotated. When an upper cover 36 is set, the air taken in from an air entrance 37 is moved to an air outlet (referred to as an outlet hereinafter) 38, so that the air is blown out from the outlet 38 at a constant speed. The air speed can be adjusted when the speed of rotation of the motor 34 is changed. The speed of rotation of the motor 34 can be changed by a variable resistor 39 connected with the lead wire in series.
The protective case 10 shown in FIG. 3A in which the test piece 13 is set, is attached to a case setting portion 40. The test piece is not directly set in the apparatus, but the protective case 10 is set, in which the test piece 13 is set as described above, which is effective in that: the test piece can be easily handled; and the corrosion of the test piece caused when an operator's hand carelessly comes into contact with the test piece surface can be prevented. Whereas the case 10 is attached along a groove 41 formed in the case setting portion 40, it can be horizontally fixed with respect to the measurement-acceleration device 31, so that the air flow can be maintained in parallel with the surface of the test piece.
The air blown out from the outlet 38 enters the attached case 10 through one of the air entrances 15 of the attached case 10, and comes into contact with the surface of the test piece 13. After that, the air is discharged from the other air entrance 15.
The test piece 13 reacts with gases contained in the introduced air, and a reaction peculiar to the combination of the test piece and the gases is caused.
Materials used for the acceleration device body 31, upper cover 36 and fan 35 are selected from the organic materials such as acrylic resin, polycarbonate resin and polystyrene that cannot be corroded by gas.
The dry battery 32, lead wire 33, motor 34 and variable resistor 39 are protected by measurement-acceleration device body 31 so that they cannot be corroded by gas.
FIGS. 6A and 6B show the second embodiment in which air is vertically taken in from an upper position and horizontally discharged, or air is horizontally taken in and vertically discharged. FIG. 6A is a perspective view showing the appearance, and FIG. 6B is a longitudinal sectional view. Like parts in each of FIGS. 5A, 5B, 6A and 6B are identified by the same reference character.
The case 10 shown in FIG. 3A is vertically set in the case setting portion 40 on the top of the apparatus.
An apparatus shown in FIGS. 7A, 7B and 7C is a variation of the apparatus shown in FIGS. 6A and 6B, and the battery 32 is disposed above the motor 34 and fan 35 so that the battery can be easily replaced when the cover 42 is opened, and further the weight and size of the apparatus are reduced, and furthermore the batteries are connected in parallel so that the consumption of the batteries can be decreased.
FIG. 7A is a perspective view showing the appearance, FIG. 7B is a longitudinal sectional view, and FIG. 7C is an electrical circuit diagram.
EXAMPLES
Example 1
As shown in FIGS. 8A to 8C, porous test pieces of silver Ag and copper Cu were made.
These test pieces 1 were formed into the size of 40 mm.times.5 mm.times.1 mm thickness from powder, the particle size of which was 50 .mu.m, by means of press-forming. Next, these test pieces were sintered in a furnace, the atmosphere of which was substituted by hydrogen, at 500.degree. C. for 2 hours, and porous sintered bodies, the densities of which were respectively 6.5 g/cm.sup.3 and 6.8 g/cm.sup.3, were provided. In FIGS. 8B and 8C, numeral 4 denotes copper particles, numeral 5 denotes voids, and numeral 6 denotes adsorbed NO.sub.x gas.
In order to investigate the effect of collection of NO.sub.2 gas, these test pieces were left in a desiccator into which NO.sub.2 gas was introduced at a concentration of 10 ppm, for 24 hours.
In order to make certain that the left test pieces had collected gas, they were analyzed with an infrared ray spectral analyzer and a fluorescence X-ray analyzer.
An IR spectrum is shown in FIG. 9 in the case where the test pieces were analyzed by means of infrared ray spectral analysis. As can be seen in the drawing, the known absorption wave-number of NO.sub.x corresponds to the wave-number obtained in this analysis. Therefore, it can be made certain that the present test piece absorbed NO.sub.x gas.
FIGS. 10 and 11 show the result of an analysis in which nitrogen and oxygen of the test pieces were analyzed with the fluorescence X-ray analyzer. FIG. 10 shows the X-ray intensity of oxygen contained in the Cu test piece provided in the fluorescence X-ray analysis. FIG. 11 shows the X-ray intensity of nitrogen contained in the Cu test piece provided in the fluorescence X-ray analysis. From the results of the analysis, it can be understood that oxygen and nitrogen are trapped in both test pieces.
As a test to put these test pieces into practical use, the present test pieces were left for one month in a desiccator into which NO.sub.2 gas was introduced, the concentration of which was 10 ppb. While the test pieces were left, they were taken out from the desiccator every five days, and the X-ray intensity of nitrogen and that of oxygen were measured with the fluorescence X-ray analyzer. As a result of the measurement, as shown in FIG. 12, NO.sub.2 gas was not detected in the first stage since the trap amount was small. However, the amounts of nitrogen and oxygen increased until 25 days had passed from the start of measurement, and a sufficient amount for analysis was trapped.
Example 2
In the same manner as that of Example 1, porous ceramic test pieces were made of SiO.sub.2 --xAl.sub.2 O.sub.3 (x=0.15) and YBa.sub.2 Cu.sub.3 Oy. These test pieces were formed into the size of 40 mm.times.5 mm.times.1 mm thickness from powder, the particle size of which was 50 .mu.m, by means of press-forming. Next, these test pieces were sintered in a furnace, the atmosphere of which was substituted with hydrogen, at 1000.degree. C. for 2 hours, and porous sintered bodies, the densities of which were respectively 1.8 g/cm.sup.3 and 2.0 g/cm.sup.3, were provided.
In order to investigate the effect of collection of NO.sub.2 gas, these test pieces were left in a desiccator into which NO.sub.2 gas was introduced at a concentration of 10 ppm, for 24 hours.
In order to make certain that the left test pieces had collected gas, they were analyzed with the infrared ray spectral analyzer and the fluorescence X-ray analyzer.
The same result as that shown in FIG. 9 was provided in the case where the test pieces were analyzed by means of infrared ray spectral analysis. As can be seen in the drawing, the known absorption wave-number corresponds to the wave-number obtained in this analysis. Therefore, it can be made certain that the present test piece had absorbed NO.sub.x gas.
The results of analysis of oxygen and nitrogen are the same as those shown in FIGS. 10 and 11, and it can be understood that oxygen and nitrogen are trapped in both test pieces.
As a test to put these test pieces into practical use, the present test pieces were left for one month in a desiccator into which NO.sub.2 gas was introduced, the concentration of which was 10 ppb. In the same manner as that of Example 1, the X-ray intensity of nitrogen and that of oxygen were measured with the fluorescence X-ray analyzer. As a result of the measurement, the same result as shown in FIG. 12 was provided, and NO.sub.2 gas was not detected in the first stage since the trap amount was small. However, the amounts of nitrogen and oxygen increased until 25 days had passed from the start of measurement, and sufficient amounts for analysis were trapped.
Example 3
First, copper powder, the particle size of which was 100 .mu.m, and SiO.sub.2 --xAl.sub.2 O.sub.3 (x=0.15), the particle size of which was 1 .mu.m, was kneaded by a ball mill, so that fine powder of SiO.sub.2 --xAl.sub.2 O.sub.3 was attached onto the surfaces of the copper particles. The copper powder was formed into the size of 40 mm.times.5 mm.times.1 mm thickness by means of press-forming. Next, the test piece was sintered in a furnace, the atmosphere of which was substituted with hydrogen, at 500.degree. C. for 2 hours, and the test pieces made of porous sintered bodies, the density of which was 4.0 g/cm.sup.3, were provided.
The inner structure of this test piece is shown in FIG. 13. Numeral 51 denotes copper particles, numeral 52 denotes ceramic particles, and numeral 53 denotes adsorbed nitrogen oxide.
The obtained test piece was left for 24 hours in a desiccator into which NO.sub.2 gas was introduced at a concentration of 10 ppm. The left testt test piece was analyzed with the infrared ray spectral analyzer and the fluorescence X-ray analyzer. Both results provided by the infrared ray spectral analyzer and the fluorescence X-ray analyzer were the same as those of Example 1.
As a test to put these test pieces into practical use, the present test pieces were left for one month in a desiccator into which NO.sub.2 gas was introduced at a concentration of which was 10 ppb. In the same manner as that of Example 1, the X-ray intensity of nitrogen and that of oxygen were measured with the fluorescence X-ray analyzer. As a result of the measurement, NO.sub.2 gas was not detected in the first stage since the trap amount was small. However, the amounts of nitrogen and oxygen increased until 25 days had passed from the start of measurement, and sufficient amounts for analysis were trapped.
Example 4
As shown in FIG. 14, a copper piece having a large number of holes was made by means of press-forming. The dimensions of the copper piece was 40 mm.times.5 mm.times.1 mm thickness, and the diameter of the holes was 1 mm, and the hole formation density was 25 holes/cm.sup.2. Fine powder of SiO.sub.2 --xAl.sub.2 O.sub.3 (particle size: 10 .mu.) was charged into these holes.
Charging of the powder was performed in the following manner:
Powder of SiO.sub.2.Al.sub.2 O.sub.3 was previously scattered over the test piece having holes so that the powder was put into the holes. Then, residual powder was removed from the test piece surface. Next, for the purpose of fixing the powder, the test piece was fired at 500.degree. C. in a hydrogen atmosphere for 2 hours. In FIG. 14, numeral 55 is a copper piece, and numeral 56 is a fine ceramic particle charged into the hole of the copper piece.
The present test piece was left for 24 hours in a desiccator into which NO.sub.2 was introduced at a concentration of 10 ppm. The left test piece was analyzed with the infrared spectral analyzer and the fluorescence X-ray analyzer. As a test to put the test piece into practical use, the present test piece was left for one month in a desiccator into which NO.sub.2 gas was introduced at a concentration of 10 ppb. The X-ray intensity of nitrogen and that of oxygen were measured with the fluorescence X-ray analyzer.
The same result as that of Example 1 was provided.
Example 5
First, SiO.sub.2 --xAl.sub.2 O.sub.3 of which the particle size was 100 .mu.m and Cu powder of which the particle size was 1 .mu.m were kneaded with a ball mill so that Cu powder was attached onto the surfaces of the particles of SiO.sub.2 --xAl.sub.2 O.sub.3. This ceramic powder was formed into a piece of which the size was 40 mm.times.5 mm.times.1 mm thickness, then the piece was sintered at 1000.degree. C. for 2 hours in a furnace of which the atmospheric gas was substituted by hydrogen, so that a test piece made of a sintered body of which the density was 2.4 g/cm.sup.2 was provided.
The present test piece was left for 24 hours in a desiccator into which NO.sub.2 gas was introduced at a concentration of 10 ppm. The left test piece was analyzed with the infrared spectral analyzer and the fluorescence X-ray analyzer. As a test to put the test piece into practical use, the present test piece was left for one month in a desiccator into which NO.sub.2 gas was introduced at a concentration of 10 ppb. The X-ray intensity of nitrogen and that of oxygen were measured with the fluorescence X-ray analyzer.
The same result as that of Example 1 was provided.
Example 6
As shown in FIG. 14, a ceramic piece having a large number of holes was made by means of press-forming. The dimensions of the ceramic piece was 40 mm.times.5 mm.times.1 mm thickness, and the diameter of the holes was 1 mm.phi., and the hole formation density was 25 holes/cm.sup.2. Fine powder of Cu was scattered over the test piece having holes so that the powder was put into the holes. Then, residual powder was removed from the test piece surface. Next, for the purpose of fixing the powder, the test piece was fired in a furnace with a hydrogen atmosphere for 2 hours at 500.degree. C. In FIG. 14, numeral 55 is a ceramic piece, and numeral 56 is Cu powder charged into the holes in the ceramic piece.
The present test piece was left for 24 hours in a desiccator into which NO.sub.2 was introduced at a concentration of 10 ppm. The left test piece was analyzed with the infrared spectral analyzer and the fluorescence X-ray analyzer. As a test to put the test piece into practical use, the present test piece was left for one month in a desiccator into which NO.sub.2 gas was introduced at a concentration of 10 ppb. The X-ray intensity of nitrogen and that of oxygen were measured with the fluorescence X-ray analyzer.
The same result as that of Example 1 was provided.
Example 7
In the same manner as that shown in Example 1, a porous test piece of Cu was made. This test piece was made of Cu powder of which the particle size was 50 .mu.m, and formed into a piece of 40 mm.times.5 mm.times.1 mm thickness by means of press-forming. Next, this piece was sintered at 500.degree. C. for 2 hours in a furnace, the atmospheric gas of which was substituted by hydrogen, so that a porous sintered body of which the density was 6.8 g/cm.sup.3 was provided. Next, this copper piece was dipped in triethanolamine for 24 hours, so that the copper piece was sufficiently permeated with triethanolamine.
The present test piece was left for 24 hours in a desiccator into which NO.sub.2 was introduced at a concentration of 10 ppm. The test piece was analyzed with the infrared spectral analyzer and the fluorescence X-ray analyzer. As a test to put the test piece into practical use, the present test piece was left for one month in a desiccator into which NO.sub.2 gas was introduced at a concentration of 10 ppb. The X-ray intensity of nitrogen and that of oxygen were measured with the fluorescence X-ray analyzer.
The same result as that of Example 1 was provided.
Example 8
As shown in FIGS. 8A to 8C, a porous test piece of Tb.sub.2 O.sub.3 was made. This test piece was made of powder of which the particle size was 50 .mu.m, and formed into a piece of 40 mm.times.5 mm.times.1 mm thickness by means of press-forming. Next, this piece was sintered at 500.degree. C. for 2 hours in a furnace, the atmospheric gas of which was substituted by hydrogen, so that a porous sintered body of which the density was 2.7 g/cm.sup.3 was provided.
In order to investigate the effect of collection of CO.sub.2 gas, the test piece was left in a desiccator into which CO.sub.2 gas was introduced at a concentration of 10 ppm, for 100 hours.
In order to investigate whether or not the test piece had adsorbed CO.sub.2 gas, the test piece was analyzed with the XPS. As a result of the test, it was found that 4 conditions [CO.sub.3, CO.sub.2, CO, (C--C, C--H)] existed in the C-1s spectrum shown in FIG. 15. Therefore, it was confirmed that CO.sub.2 gas existed.
As a test to put this test piece into practical use, the test piece was left for 1 month in a desiccator into which CO.sub.2 gas was introduced at a concentration of 10 ppm. While the test piece was left, it was taken out from the desiccator every 10 days and subjected to quantitative analysis using XPS.
The experiment was continued. As a result, as shown in FIG. 16, the amount of CO.sub.2 increased with the lapse of time, so that a sufficient amount of CO.sub.2 for analysis was trapped.
The same investigation was made using Eu.sub.2 O.sub.3, Gd.sub.2 O.sub.3, Tb.sub.2 O.sub.3, Tb.sub.4 O.sub.7, Dy.sub.2 O.sub.3 and Ho.sub.2 O.sub.3. As a result, as shown in FIG. 17, the same adsorption result as that of the case in which Tb.sub.2 O.sub.3 was used was provided.
Example 9
As described above, it was found that specific chlorides, for example, CuCl and AgCl were effective as collecting material (a test piece) for selectively collecting SO.sub.2. Since the test piece must be handled by a number of operators at various places, the durability and the adherence between a compound and a base material are required. Therefore, metal was selected for the base material. Next, the test piece manufacturing method was investigated so that the adherence between the metal and a compound could be improved. The various investigated methods are shown as follows.
(1) A powder-like compound is pressed into a piece and adhered onto a surface of metal with adhesive.
(2) A powder-like compound and powder-like metal are mixed and pressed into a piece.
(3) The compound is generated on a metal surface in the form of corroded substance.
The following results were provided:
In the case of the test piece made by the method (1), compound tends to collapse and return to the original condition. In the case of the test piece made by the method (2), compound is embedded in the metal, and the surface of the test piece is covered with metallic oxide, which prevents compound from becoming sulfate. For this reason, it was found that the methods (1) and (2) are not effective. On the other hand, it was found that the following method based on (3) is effective.
It has been known that metal corrodes in a chloride gas atmosphere. The inventors found that: in a chloride gas atmosphere, especially in a dry condition (the humidity is not more than 10% RH), only CuCl is formed on the surface of copper, and only AgCl is formed on the surface of silver. Utilizing this corrosive reaction, the inventors made a test piece using the following process.
(1) An apparatus for diluting gas stably and a container for equalizing the diluted gas are prepared, and an atmosphere of dry chloride gas, the concentration of which is 10 ppm, is made.
(2) Oxide and a rust preventive agent on the surfaces of copper and silver sheets (40.times.5.times.0.3 mm) are removed by grinding with a grinding wheel, and in order to remove the polished powder, the sheets are subjected to ultrasonic cleaning in which alcohol or acetone is used.
(3) These copper and silver sheets are left in the atmosphere made in the process (1).
(4) After left for 40 hours, the silver and copper sheets, on the surface of which AgCl and CuCl are formed are taken out.
(5) The silver and copper sheets taken out are accommodated in the case shown in FIG. 3A. In order to prevent the degeneration of AgCl and CuCl on the surface, the Ag and Cu sheets are stored in a dry nitrogen atmosphere until the sheets are left in an actual environment.
Using the test piece (measuring kit) made in the aforementioned manner, it was made certain that SO.sub.2 gas could be substantially collected. Therefore, 15 types of atmospheres were made, in which the humidity was set at 10, 30, 50, 70 and 90% RH, and SO.sub.2 concentration was set at 1 ppm, 100 ppb and 10 ppb. The test pieces were left in the above atmospheres for one month. After that, the test pieces were checked by the following method.
(1) Confirmation by the X-ray Microanalyzer (XMA)
Using the XMA, each element can be subjected to qualitative and quantitative analyses. In the case where the metal surfaces of the collection kit left in the SO.sub.2 gas environment were changed to Ag.sub.2 SO.sub.3, Ag.sub.2 SO.sub.4 and CuSO.sub.4, oxygen (O) and sulfur (S) must be detected. Therefore, qualitative analysis was made. According to the analysis, the following results were provided in any humidity condition.
______________________________________Results of Qualitative Analysis Made by XMA Compound on 1 ppm 100 ppb 10 ppbTest Piece o S o S o S______________________________________AgCl o o o o o o CuCl o o o o o o______________________________________ (Remark) o: Existence was confirmed.
After that, an atmosphere of H.sub.2 S or an atmosphere of NO.sub.2, the concentration and humidity of which were the same as those of the atmosphere of SO.sub.2, were made, and the same confirmation tests were carried out. The result was as follows: only when the humidity was 70 and 90% RH, O was confirmed in the test piece, the compound of which was CuCl. The above result was obtained because the standard formation energy of CuCl and that of CuO were approximately the same, and metal was oxidized due to the water contained in the humid atmosphere. Therefore, the principle of collection agrees with the substantial experimental result, so that the appropriateness of the present invention was proved.
(2) Confirmation by X-ray Diffraction (XD)
According to the X-ray diffraction, the product on the metal surface can be identified. Accordingly, it was confirmed that Ag.sub.2 SO.sub.3, Ag.sub.2 SO.sub.4 and CUSO.sub.4 were substantially produced on the metal surface of the test piece left in the gas environment. As a result, the existence of a product similar to sulfate shown here was confirmed in 2 types of test pieces in any environment.
(3) Making a Calibration Curve
In the qualitative analysis conducted by the XMA, amounts of S atoms were investigated with respect to the test pieces left under these 15 conditions.
As a result, whereas it was found that the amounts of S atoms of CuCl and AgCl samples were constant, a relation between the concentration of SO.sub.2 and the amount of S atoms was made clear. Therefore, the calibration curve could be made.
A calibration curve, for a test piece of which is made of AgCl, is shown in FIG. 18.
The test piece was measured by both the conventional method (JIS K-0103) and the method of the present invention in which the test piece was left and the SO.sub.2 gas concentration was measured, and the obtained results were compared. The following tables show the results of the test.
______________________________________ SO.sub.2 concentration (ppb)______________________________________Measured Area "A" (Industrial Area) Conventional Method 83 Present Invention 80Measured Area: "B" (Residential Area) Conventional Method 26 Present Invention 30Measured Area "C" (Overseas) Conventional Method 46 Present Invention 50______________________________________
In the case of test pieces of CuCl, the same result was provided.
As a result of the experiments, it was confirmed that the same values as those of the conventional test pieces were provided by these test pieces.
As can be seen from the examples described above, SO.sub.2 could be collected by these test pieces. After the test pieces had been left in an environment, the gas concentration of which was changed, the test pieces were subjected to quantitative analysis, and the calibration curve was made. Therefore, these test pieces can be applied to actual measurements.
Example 10
For the purpose of investigating the effect of an umbrella to which the test piece 13 for measuring the environmental gas (when the test piece is set in a case, it is referred to as a test piece kit) was applied as a simple type environment measuring sample wherein the test piece 13 for measuring the environmental gas was set in the protective case 10 shown in FIG. 3A, an environmental investigation was made outside an ordinary house located in a city area. In this experiment, Cu, Ag, Al, Fe and Fe--Ni were used for the test pieces. Three test piece kits were prepared, and the first set of them was hung from the inside of a large eave with a cord inserted into the hole 14 formed on the case so that the test piece kits did not get wet with rain. The second set was provided with an umbrella of the invention and hung from a clothes pole in a yard facing the eaves. The third set was hung from the clothes pole as it was. Roofs were not provided above the clothes pole, so that the second and third sets were exposed to the rain.
In this connection, the hole 14 of the umbrella may be sealed with clay and other materials if necessary.
These test piece kits were left for one month. While the test piece kits were left, it rained several times. After a predetermined period of time had passed, the X-ray intensities of oxygen O, sulfur S and chloride Cl in the corrosive product formed on each test piece were measured with the fluorescence X-ray analyzer. The results of the experiment are shown in FIGS. 19A, 19B and 19C. In the case of the sample without a roof and an umbrella, since the air entrance 15 of the case was provided upward, the rain water entered the case from the air entrance 15, and came into contact with the sample. Accordingly, as shown in FIGS. 19A to 19C, the samples were remarkably corroded by the rain water, which is a corrosion factor except for gas, as compared with the sample hung from the eaves. Further, since Cl was deposited together with the rain water, accurate values were not provided. However, an amount of corrosion of the sample hung from the eaves and that of the sample provided with the umbrella were approximately the same. That is, it was confirmed that the sample did not get wet with the rain because of the umbrella, and a sufficient amount of air was supplied to the sample, so that the gas measurement was accurately performed.
Example 12
In order to confirm the effects of the apparatus shown in FIGS. 5A and 5B, two types of apparatus were prepared. One was an apparatus provided with a dry battery so as to investigate a relation between the wind speed above the test piece and the reactivity of the gas and test piece, and the wind speed above the test piece was set to be each of 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9 and 1.0 m/s. The other was an apparatus not provided with a dry battery. In this case, test pieces of silver Ag were prepared, as silver Ag remarkably reacts with hydrogen sulfide H.sub.2 S, and S compounds are generated on the surface. The test pieces of silver Ag were accommodated in the cases, wherein 11 sets of test pieces were prepared so as to be assembled to each apparatus. H.sub.2 S gas was introduced into each set by the concentration of 10 ppm. Each set was left for 2 weeks in a desiccator, the temperature of which was 20.degree. C. and the humidity of which was 80%. After that, each test piece was analyzed. The fluorescence X-ray analyzer was used for the analysis, and the X-ray intensity of S contained in the compound produced on the Ag surface was measured.
The results are shown in FIG. 20.
Since the X-ray intensity represents an amount of S, the following was proved by FIG. 20:
In the case where gas was supplied at a certain speed and came into contact with the surface of a test piece, an amount of reaction caused between the gas and the test piece was increased as compared with a case in which the test piece was left as it was. Further, a reaction caused between Ag and H.sub.2 S was most facilitated at a certain wind speed, and the wind speed was 0.8 m/s.
Next, two sets of Ag test pieces provided in a case were prepared. One of them was left being not assembled to an apparatus, and the other was assembled to an apparatus in which the wind speed of the upper portion of the test piece was set to be 0.8 m/s. Under the aforementioned condition, the test pieces were left in a desiccator into which H.sub.2 S gas was introduced by the concentration of 10 ppm, and the temperature in the desiccator was maintained at 20.degree. C. and the humidity was maintained at 80%. The test pieces were taken out from the desiccator at various times and the X-ray intensity of S was measured.
The result of the experiment is shown in FIG. 21. As shown in the drawing, in three weeks, the amount of reaction caused between Ag and S in the case assembled to the apparatus reached an amount of reaction caused between Ag and S for one month in the case not assembled to the apparatus. Consequently, it was confirmed that this apparatus has the effect of facilitating the reaction caused between the gas and test piece.
Example 13
In order to make certain of the effect of the apparatus shown in FIGS. 6A and 6B, in the same manner as that of Example 11, two sets of Ag test pieces provided in a case were prepared. One of them was left being not assembled to an apparatus, and the other was assembled to an apparatus in which the wind speed of the upper portion of the test piece was adjusted to be 0.8 m/s by the variable resistor 39 in accordance with the result shown in FIG. 20. Under the aforementioned condition, the test pieces were left in a desiccator into which H.sub.2 S gas was introduced by the concentration of 10 ppm, and the temperature in the desiccator was maintained at 20.degree. C. and the humidity was maintained at 80%. The test pieces were taken out from the desiccator at various times and X-ray intensity of S was measured.
The result of the experiment is shown in FIG. 22. As shown in the drawing, in two weeks, an amount of reaction caused between Ag and S in the case assembled to the apparatus reached an amount of reaction caused between Ag and S for one month in the case not assembled to the apparatus. Consequently, it was confirmed that this apparatus has the effect of facilitating the reaction caused between the gas and test piece.
In Example 12, the construction of Example 11 was improved since it was disadvantageous in that gas was trapped by the inner walls and the fan as the air entrance is distant from the case. As a result of the improvement, the reaction was effectively facilitated.
Example 14
The effect of the apparatus shown in FIGS. 7A, 7B and 7C was determined in the following manner. One set of apparatus provided with the dry battery 32 was prepared, so that the wind speed in the upper position of the test piece was adjusted to be 0.15, 0.25, 0.45, 0.65, 1.00 and 1.30 m/s, and two sets of apparatus not provided with the dry battery 32 were prepared. In this connection, one of the apparatus is referred to as (1), and the other is referred to as (2). Test pieces of copper Cu and silver Ag were prepared, which remarkably react with hydrogen sulfide so that compounds of sulfur S are produced on the surface. Then, a set of test pieces Cu and Ag were accommodated in a case. Then, 8 sets of test pieces, each set including Cu and Ag test pieces, were prepared and respectively assembled to the apparatus. The sets of test pieces except for (2) were left for 2 weeks in a desiccator into which H.sub.2 S gas was introduced at a concentration of 100 ppb, and the temperature in the desiccator was maintained at 25.degree. C. and the humidity was maintained at 60%. The sets of test pieces in (2) were left in the desiccator for one month. After that, each test piece was analyzed. For the analysis, the fluorescence X-ray analyzer was used, and the X-ray intensity of S contained in the compounds produced on the surfaces of Cu and Ag was measured.
The results are shown in FIGS. 23 and 24. The X-ray intensity represents the amount of S. As can be seen from FIGS. 23 and 24, when a wind was blown against the test pieces by this apparatus at a speed of 0.15 m/s for 2 weeks, the same corrosion amount as that of the test pieces left for one month in the conventional manner was provided.
The apparatus of Example 13 is characterized in that: the dry batteries are connected in parallel in order to reduce the consumption of the dry batteries; and consideration is given to the layout of parts in the apparatus, and the size and weight of the apparatus are reduced so that the dry batteries can be easily attached to and detached from the apparatus. Also, when the reduced period in which the test piece is left is determined to be 2 weeks, and the wind speed is determined to be 0.15 m/sec, the same corrosion amount as that of the test piece that has been left for one month can be provided. Therefore, the operational data of the apparatus of the present invention corresponds to the data accumulated in the past, so that the conventional data can be effectively utilized.
The apparatus of the present invention can be made compact and produced at low cost. Further, the apparatus is capable of simply monitoring an average concentration of specific gas (especially, NO.sub.x, CO.sub.2, and SO.sub.2 gas) in an environment over a long period of time at an arbitrary location. Accordingly, the apparatus of the present invention can be applied to the measurement of environmental pollution which has recently become a problem to be solved and, further, can be applied to the evaluation of an environment in which precision machines and electronic equipment are installed.
Color Samples
A combination of the test pieces as described above with use of color samples allows provision of a simplified method of measuring environmental atmosphere which can be conducted at any place by anyone.
The following Table shows the results of investigation of reactions of metals with various gases. The Table indicates that the colors of metals are changed depending on the kinds of gases and that the colors of metals are also changed depending on the concentrations of even a single gas. This is because the kind of material formed by corrosion is different depending on the kind of gases, and because the amount or layer thickness of material formed by corrosion is different depending on the amount of a gas. This embodiment utilizes the above facts.
__________________________________________________________________________Test pieceGas Cu Ag Al Fe Fe-Ni__________________________________________________________________________H.sub.2 S .circleincircle. Blue to black .circleincircle. Brown to dark blue -- -- --SO.sub.2 -- -- .smallcircle. White .smallcircle. Red rust .circleincircle. Light brown to dark brownCl-based .circleincircle. Dark brown .smallcircle. White to pink .circleincircle. White .circleincircle. Orange --Humidity .smallcircle. Red brown -- -- .circleincircle. Red rust .smallcircle. Red rust__________________________________________________________________________ Note) .circleincircle.: significant color change .smallcircle.: color change --: no color change
Metal samples were then placed in various atmospheres in which the kind and concentration of gases are different, so as to obtain metal samples corresponding to the respective atmospheres. The obtained metal samples were systematically grouped and analyzed, by which a list or table of color or appearance samples that indicate the types and concentrations of gases was obtained. Using this preliminarily list or table of color or appearance samples, the environmental atmosphere can be easily measured by placing test pieces made of metals for a predetermined time period and then simply comparing the colors or appearances of the metal test pieces with the list or table of color or appearance samples. Of course, a ceramic or metallic compound test piece may be used in place of a metal test piece.
Thus, there is provided a method for measuring an environmental atmosphere, comprising the steps of: placing a test piece made of a metal, ceramic or metallic compound in an environmental atmosphere for a predetermined time period, preparing a list of color or appearance samples which indicate a series of conditions of a gas in an environmental atmosphere, and the predetermined time period after the test piece is placed in the environmental atmosphere, comparing the test piece with the color or appearance samples in the list in color or appearance to detect the gas in the environmental atmosphere.
In a preferred embodiment, at least two test pieces among those made of copper, silver, aluminum, iron and an iron-nickel alloy are used to detect at least one of sulfur dioxide gas (SO.sub.2), hydrogen sulfide gas (H.sub.2 S), chlorine-based gas (Cl.sub.2, HCl) and humidity (or water vapor).
Example (i)
FIG. 25 shows an example of a color sample or a table of color samples, which includes color samples of the five metals i.e., copper, silver, iron-nickel alloy, aluminum and iron that have been placed in an environmental atmosphere for one month, and which indicate what colors the respective metals have after reactions thereof with three gases of sulfur dioxide gas, hydrogen sulfide gas and chlorine-based gas.
In FIG. 25, the column I relates to sulfur dioxide gas, the column II relates to hydrogen sulfide gas, and the column III relates to chlorine-based gases.
In FIG. 25, the color samples in the row of copper are the following:
______________________________________No color change 2.5YR7/6 light orange I 2.5YR7/6 light orange II left 5PB5/3 dark grayish deep green middle 2.5RP5/10 red purple right 10Y5/4 light grayish blue purple III left 7.5Y7/6 light grayish yellow green middle 7.5RP5/3 light grayish red purple right 2.5YR4/6 redish brown______________________________________
The color samples in the row of silver are the following:
______________________________________No color change 5Y8/1 gray I 5YR8/1 light yellow green II left 5Y8/3 light yellow green middle 5RP5/3 red purple right 7.5B3/2 dark grayish blue purple III left 10YR8/2 light grayish yellow green middle 10RP5/2 light grayish red purple right 10YR4/3 dark grayish red purple______________________________________
The color samples of the row of iron-nickel are the following:
______________________________________No color change: N8 white I left 5Y7/4 light yellow green middle 7.5YR6/6 light ocher right 2.5Y4/4 brown II N8 white III N8 white______________________________________
If the environmental atmosphere contains any one of the above three gases, the colors of the metals become the colors appearing in the column corresponding to said contained gas. Accordingly, when five metal test pieces are compared with the color sample table shown in FIG. 25 and the colors of the metals coincide with the colors of one column, the environment then contained the gas corresponding to that column. Thus, a gas contained in an atmosphere can be detected.
It is noted that the colors of the metals may be different depending on the concentration of a gas in an atmosphere. Therefore, if a metal shows one of a plurality of colors as shown for the metal in the column, it is considered that the gas corresponding to that column exists in the atmosphere.
Although it is preferred that the above five metals are used to fully cover the three gases and others, the number of metal test pieces may be reduced and the reduced number of metal test pieces will still be useful.
Example (ii)
FIG. 26 shows a color sample A or a series of color samples in which the colors of an iron-nickel alloy are compared with the concentrations of sulfur dioxide gas in an environment, after the iron-nickel alloy is placed in the environment for a month.
In FIG. 26, the color samples for iron-nickel are, from the left to right:
______________________________________N8 white 5Y7/4 light grayish yellow green 7.5YR6/6 ocher 2.5Y4/4 red brown 5YR3/4 dark brown______________________________________
After the iron-nickel alloy is placed in an environment for one month, the color of the iron-nickel alloy is compared with the color sample A shown in FIG. 26, and the color sample coincident with the color of the iron-nickel alloy is looked for. Under the color sample is found, the concentration of sulfur dioxide gas in the environment is indicated.
Example (iii)
FIG. 27 shows a color sample B or a series of color samples in which the colors of silver are compared with the concentrations of hydrogen sulfide gas in an environment, after the silver is placed in the environment for a month.
In FIG. 27, the color samples for silver are, from the left to right:
______________________________________5Y8/1 gray 5Y8/3 light yellow green 5RP5/3 light grayish red purple 7.5B3/2 dark blue purple N3.5 black______________________________________
After the silver is placed in an environment for one month, the color of the silver is compared with the color sample B shown in FIG. 27, and the color sample coincident with the color of the silver is looked for. Under the found color sample, there is indicated the concentration of hydrogen sulfide gas in the environment.
Example (iv)
FIG. 28 shows a color sample C or a series of color samples in which the colors of copper are compared with the concentrations of chlorine-based gas(es) such as chlorine gas and hydrogen chloride gas in an environment, after the copper is placed in the environment for a month.
In FIG. 28, the color samples for copper are, from the left to right:
______________________________________2.5YR7/6 light orange 7.5Y7/6 light grayish yellow 7.5RP5/3 light grayish red purple 2.5YR4/6 reddish brown (maroon) 7.5BG9/3 sky blue______________________________________
After the copper is placed in an environment for one month, the color of the copper is compared with the color sample C shown in FIG. 28, and the color sample coincident with the color of the copper is looked for. Under the found color sample, there is indicated the concentration of the chlorine-based gas(es) in the environment.
Example (v)
FIG. 29 shows a color sample D or a series of color and appearance samples in which the colors or appearance of iron are compared with the humidity in an environment, after the iron is placed in the environment for a month.
After the iron is placed in an environment for one month, the color and appearance of the iron is compared with the color sample D shown in FIG. 29, and the color and appearance of a sample coincident with the color and appearance of the iron is looked for. Under the found color and appearance sample, there is indicated the humidity in the environment.
Example (vi)
Although not shown in the figure, a series of color and appearance samples, in which the colors and appearances of aluminum are compared with the concentrations of chlorine-based gas(es) such as chlorine gas or hydrogen chloride gas in an environment, after the aluminum is placed in the environment for a month, can be prepared.
In this case, however, aluminum forms pitting and the concentration of chlorine-based gases reflects on the degree or amount of pitting on the surface of the aluminum. Accordingly, the appearance of aluminum after being placed in an environment for a month is compared with the color and appearance samples to determine the concentration of the chlorine-based gases.
Test Piece Under Dry Condition
It was found that the abilities of absorbing or adsorbing a gas of the test piece as described before are lowered in a dry environment, for example, less than 50% RH.
FIG. 30 shows, as an example, the relationship between the amount of the sulfur (S) absorbed in a test piece of silver (Ag) and the humidity of the environment. More specifically, a silver test piece was placed in an environment for testing in which 10 ppm of hydrogen sulfide and water vapor were mixed and introduced and the test piece was left for 1 month. After one month, the test piece was evaluated by fluorescent X ray analysis and the intensity of S of the corroded product (Ag.sub.2 S) in the silver test piece was measured.
FIG. 30 demonstrates that the S intensity sharply decreases when the humidity in the environment becomes less than 50%. It is generally considered that water vapor in the environment is first adsorbed by a metal to form a water film, in which a corrosive gas is dissolved and reacts with the metal to cause corrosion. Accordingly, simultaneous measurement of the humidity in the environment is essential to obtain a precise measurement of the amount of a gas in the environment, in the method described before, particularly, when the humidity is low.
This problem can be solved in accordance with the present invention by providing a coating of a water absorbing material, specifically indium oxide and/or tin oxide, particularly indium tin oxide (ITO) on the surface of a test piece, by which water is kept on the surface of a test piece and the precise measurement of a gas can be ensured even if the environment is dry.
Thus, in accordance with the present invention, there is provided a process for measuring an environment by placing a test piece (a metal, a ceramic or a metal salt) in an environment to be measured for a predetermined period of time, and then detecting a predetermined gas in the environment by examining the test piece, in which the test piece has a thin coating of indium oxide and/or tin oxide on the surface thereof.
The detection of a predetermined gas may be conducted by quantitative analysis of the gas in the test piece or by observing the appearance, such as color, of the test piece. The absorption and adsorption of a gas by a test piece may be physical absorption and adsorption as well as chemical absorption and adsorption.
The test piece of a metal, a ceramic or a metal salt may be any of the materials which have been already disclosed elsewhere or in this specification. For example, copper, silver, aluminum, iron, iron-nickel, etc. are preferably used.
The indium oxide and tin oxide highly absorb water under a low-humidity and, particularly, ITO is a high water absorbing material. The formation of a coating of these materials may be conducted by known methods, for example, evaporation and sputtering. The thickness of the coating layer is preferably not more than 500 .ANG.. If the thickness of the coating is too high, the gas permeability is disadvantageously lowered.
EXAMPLES
Example (a)
In hot spring areas, H.sub.2 S is generated at a concentration of a few tens to a few hundred ppb, and electrical equipment may be damaged by H.sub.2 S. Nevertheless, if air conditioning is successfully conducted, the humidity is often kept under 50%, which makes the environment measurement by a simple test piece of a metal or the like difficult. To solve this problem, referring to FIG. 31, a silver plate 61, which has a high reactivity with H.sub.2 S, was coated with an ITO layer 62 by evaporation. The ITO layer 62 had a thickness of 5 .ANG..
This test piece was placed in a test environment, having a H.sub.2 S concentration of 50 ppb, for 1 month. After 1 month, the test piece was evaluated for sulfur amount by fluorescent X ray analysis. The humidity of the environment was varied from 10% to 90% at 10% intervals.
The results are shown in FIG. 30. When the test piece did not have an ITO coating, the S amount was abruptly decreased at a humidity less than 50%. This is thought to be because formation of a water film on the silver surface was difficult under such a dry condition and corrosion of silver did not occur.
On the other hand, when an ITO film was provided on a test piece, the S intensity did not fall even at a humidity lower than 50%. This is because the ITO film absorbed water.
The corrosion dependency on the thickness of the ITO film was examined. FIG. 32 shows the results of placing a test piece in an environment having a H.sub.2 S concentration of 50 ppb for 1 month, while the thickness of the ITO film was varied. It is seen that the S amount decreased as the thickness of the ITO film was increased. This is thought to be because the H.sub.2 S gas could not reach the silver due to the ITO film. Accordingly, it is considered that the upper limit of the thickness of the ITO film is preferably 500 .ANG..
Example (b)
In dry areas such as deserts or steppe plain, it may be difficult to detect a gas concentration by a simple test piece of a metal, a ceramic or a metal salt. For example, the outdoor environment was measured using such simple test pieces in the city of Longmont in Colorado, where many automobiles are used. Nevertheless, SO.sub.2 and NO.sub.2, which are the components of exhaust gas, were not detected. The used test pieces were Fe--Ni for SO.sub.2 and Cu--Zn for NO.sub.2.
FIGS. 33 and 34 show the amounts of sulfur (S) and nitrogen (N) in the test pieces examined every week by fluorescent X ray analysis. The amounts of S and N hardly changed.
The reason was thought to be the low humidity of 30 to 40% in the city.
Then, an ITO coating was provided onto each of the Fe--Ni and Cu--Zn test pieces and the same measurement was conducted. The results are also shown in FIGS. 33 and 34, and clearly show the amounts of sulfur from SO.sub.2 and nitrogen from NO.sub.2 in relation to the time period.

Number	Date	Country
4-046897	Mar 1992	JPX
4-217069	Aug 1992	JPX
5-104524	Apr 1993	JPX

Number	Name	Date
3329004	King, Jr.	Jul 1976
4099922	Yasuda et al.	Jul 1978
4235098	Tisch	Nov 1990
4338281	Treitinger et al.	Jul 1982
4508624	Nagata	Apr 1985
4759210	Wohltjen	Jul 1988
4857275	Furusaki et al.	Aug 1989

Number	Date	Country
0 120 203	Oct 1984	EPX
17 73 968	Aug 1968	DEX
21 51 693	Oct 1971	DEX
32 09 013	Oct 1983	DEX
63-177737	Nov 1988	JPX
63-305232	Dec 1988	JPX
64-072062	Mar 1989	JPX
1-290552	Nov 1989	JPX
1-160349	Nov 1989	JPX
3-089162	Apr 1991	JPX
3-076148	Jul 1991	JPX
3-296647	Dec 1991	JPX
1 223 132	Feb 1971	GBX
1 515 421	Jun 1978	GBX
1 527 302	Oct 1978	GBX
2 158 816	Nov 1985	GBX

Simplified environmental atmosphere measuring method

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