Information
-
Patent Grant
-
6299135
-
Patent Number
6,299,135
-
Date Filed
Monday, November 1, 199925 years ago
-
Date Issued
Tuesday, October 9, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Hail, III; Joseph J.
- Shanley; Daniel
Agents
-
-
US Classifications
Field of Search
US
- 091 448
- 091 444
- 092 110
- 254 8 B
- 254 93 H
- 254 93 R
-
International Classifications
-
Abstract
A hydraulic fluid circuit for a quick rise type lifting jack positions multiple valves that control two stages of the lifting operation of the jack in the same valve housing machined into a base of the jack and thereby reduces the costs involved in manufacturing and assembling the hydraulic circuit of the jack.
Description
BACKGROUND OF THE INVENTION
(1) Field of the Invention
The present invention pertains to hydraulic lifting jacks and, in particular, a simplified hydraulic circuit for a quick-rise type lifting jack. The novel construction of the hydraulic circuit positions two discharge valves that control two stages of the lifting operation of the jack in the same valve housing in a base of the jack and thereby significantly reduces the costs involved in manufacturing and assembling the hydraulic circuit of the jack.
(2) Description of the Related Art
FIG. 1
shows a typical hydraulic jack commonly referred to as a service jack. Hydraulic jacks of this type are well known in the art and examples of the constructions of such jacks are shown in the Tallman U.S. Pat. No. 4,018,421, issued Apr. 19, 1997, and the John U.S. Pat. No. 4,131,263, issued Dec. 26, 1978. Generally, hydraulic jacks of the type shown in
FIG. 1
are operated by manually oscillating the lever arm
12
of the jack upwardly and downwardly. The oscillating movement of the lever arm
12
is transferred to a reciprocating pump
14
that draws hydraulic fluid from a reservoir of the jack and compresses the fluid. The compressed fluid unseats a discharge valve of the jack hydraulic circuit causing the pressurized hydraulic fluid to travel through the hydraulic circuitry machined in a base
16
of the jack. The hydraulic circuitry routes the pressurized hydraulic fluid to a lifting cylinder where the pressurized hydraulic fluid acts on a ram or lifting piston of the jack. Extension of the ram or lifting piston of the jack from the cylinder while being acted on by hydraulic fluid under pressure pumped from the pump
14
causes a lifting arm
18
to rise through a mechanical connection between the lifting piston and the arm. In many hydraulic jacks of the type shown in
FIG. 1
, the lever arm
12
is rotatable in its connection to the jack. Rotation of the arm
12
in a counter-clockwise direction opens a release valve that allows the pressurized hydraulic fluid in the lifting cylinder of the jack to be vented back to the hydraulic fluid reservoir, thereby allowing the lifting arm
18
to be lowered. Rotating the lever arm
12
counter-clockwise after the lifting arm
18
has been lowered reseats the release valve and the jack is again ready for its lifting operation.
There are many different types of hydraulic fluid jacks of the type shown in FIG.
1
. In addition, there are similar types of jacks commonly referred to as bottle jacks due to their appearance. These jacks do not employ a lifting arm
18
that raises as the ram or lifting piston is extended from the lifting cylinder of the jack, but instead employ the ram or lifting piston as the lifting component of the jack. Operation of the lever arm of a bottle jack causes the ram or lifting piston to be extended vertically from the lifting cylinder and thus the lifting force of the lifting piston is applied directly to the object to be raised and not through a mechanical linkage such as the lifting arm
18
of the jack of FIG.
1
.
All jacks of the type described above employ a circuit of conduits and valves to control the delivery of hydraulic fluid pressurized by the pump of the jack to the lifting cylinder of the jack. The hydraulic conduits and valve housings are commonly constructed by machining or drilling holes into a cast solid metal base of the jack. The conduits and valve housings are then sealed closed at the exterior of the base by screw threaded plugs or set screws that are screwed into internal screw threading of the conduits and valve housings adjacent the exterior of the base. More simplified hydraulic jack constructions require only a few conduits and valve housings machined into the base of the jack and therefore the machining costs of the more simplified hydraulic jacks are relatively small when compared to other jack constructions.
More complex jack constructions, for example, a hydraulic jack that has a quick-rise feature where the ram or lifting piston is extended quickly from the lifting cylinder on oscillation of the jack lever arm until it encounters a resisting load, and then is extended more slowly from the lifting cylinder as the hydraulic fluid is pressurized by the lever arm and pump to lift the load require a more elaborate hydraulic circuit in the jack base. The more elaborate circuit of a quick-rise lifting jack requires additional conduits to be machined into the base of the jack and additional valve housings to control the two stage lifting function of the jack. Jacks of this type will have increased manufacturing costs over that of more simplified jacks due to the additional machining steps needed to construct the hydraulic circuit and the additional assembly steps needed to assemble the valve elements into the valve housings of the hydraulic circuit.
FIG. 2
shows a schematic representation of a hydraulic circuit for a prior art quick-rise lifting jack. The circuit is formed into the base (not shown) of the jack in the known manner of machining conduits and valve housings into the base from the exterior of the base. All hydraulic circuits of this type basically operate by drawing hydraulic fluid from a fluid reservoir into a pump, and then pressurizing the fluid forcing it through the hydraulic circuit to the lifting cylinder where the pressurized fluid causes a ram or piston to be extended from the cylinder. As explained earlier, the lifting piston is mechanically connected to a lifting arm of the jack or acts directly on the load being lifted by the jack. In operation of the circuit shown in
FIG. 2
, the lifting piston is quickly extended out of the lifting cylinder until it encounters the load to be raised. On subsequent operation of the pump of the hydraulic circuit, the lifting cylinder is raised at a slower rate but exerts a greater force on the object to be raised.
The hydraulic circuit shown in
FIG. 2
includes a pump
22
comprised of a pump cylinder
24
and a pump plunger
26
mounted in the cylinder for reciprocating movement therein. The reciprocating movement of the pump plunger
26
is caused by oscillating movements of the arm
12
shown in FIG.
1
.
The pump cylinder
24
communicates through a conduit
32
with a relief valve
34
. The relief valve
34
includes a cavity machined into the base (not shown) of the jack that contains a relief ball valve
36
that is held against a valve seat by a spring
38
. The cavity is sealed closed by a screw threaded plug
42
. The cavity also communicates with the hydraulic fluid reservoir R of the jack through a conduit
44
that is behind the relief ball valve
36
when the ball valve is positioned on its valve seat as shown in FIG.
2
.
The pump cylinder
24
also communicates through a conduit
46
with a discharge valve
48
. The discharge valve
48
includes a discharge ball valve
52
that is biased against a valve seat by a spring
54
that is contained in a cavity machined into the jack base. The cavity is closed by a screw threaded plug
56
. At the bottom of the discharge valve cavity is a suction valve cavity containing a pump suction ball valve
58
that seats on a valve seat separating the suction valve cavity, the pump cylinder
24
and the conduit
46
communicating the pump cylinder with the discharge valve cavity and suction valve cavity from the reservoir R.
A further length of conduit
62
extends downstream from the discharge valve
48
. This length of conduit
62
communicates with the release valve
64
, a gravity valve
66
, a second stage ball valve
68
and an interior ram
72
of the jack lifting mechanism
74
.
The release valve
64
contains a release valve element
76
that is shown in
FIG. 2
seated against a valve seat that is machined into the base. The release valve element
74
is permitted to move away from the valve seat when the lever arm
12
of the jack is rotated in a counter-clockwise direction as explained earlier. This unscrews the release valve element
74
away from its valve seat and opens communication of the downstream conduit
62
to the hydraulic fluid reservoir R. Rotation of the lever arm
12
in the clockwise direction causes the release valve element
74
to be screw threaded into the downstream conduit
62
closing the valve against its valve seat.
The gravity valve
66
includes a gravity ball
78
that seats on a valve seat machined into the base. The gravity ball
78
is not spring biased against the seat. When the release valve
64
is opened, a difference in hydraulic fluid pressure on opposite sides of the gravity ball
78
causes the ball to unseat from its valve seat, opening communication through the gravity valve
66
to the release valve
64
in a manner that will be later explained.
The second stage valve
68
comprises a ball valve
82
that is biased by a spring
84
against a valve seat machined into the base of the jack. As explained earlier, the cavity that contains the second stage ball valve
82
and its spring
84
is machined into the base by drilling the cavity from the exterior of the base. The second stage ball valve
82
controls communication of fluid between the downstream conduit
62
and the interior of a lifting cylinder of the lifting mechanism
74
to be described.
The interior ram
72
is a long hollow tube that is mounted in the base of the jack. The interior
86
of the ram
72
communicates with the downstream conduit
62
through a ram conduit
88
machined into the base.
The lifting mechanism
74
of the jack includes a lifting cylinder
92
secured to the base of the jack. The tubular interior ram
72
extends through the center of and is coaxial with the lifting cylinder
92
. An outer ram or lifting piston
94
is mounted in the lifting cylinder
92
over the interior ram
72
. The lifting piston
94
has a cylindrical interior bore
96
into which the interior ram
72
extends. A seal
98
in the interior bore
96
of the lifting piston seals around the exterior of the interior ram
72
and defines a first chamber in the interior bore
96
of the lifting piston. An interior surface
102
of the lifting piston
94
in the first chamber of the interior bore
96
functions as a first stage reaction surface or lifting surface of the lifting mechanism as will be explained.
The lifting piston
94
has a cylindrical exterior surface and an annular seal
106
extends around the exterior surface and engages in sliding, sealing contact with the interior of the lifting cylinder
92
. The seal
106
also defines a second chamber
108
in the lifting cylinder
92
. Inside the second chamber
108
is a second surface
112
or second stage reactive or lifting surface of the lifting piston
94
.
Communicating with the second chamber
108
of the lifting cylinder
92
is a suction valve
114
. The suction valve
114
is comprised of a suction ball valve
116
and a spring
118
that biases the suction ball valve against a valve seat machined into the base. When a vacuum is created in the second chamber
108
, the suction ball valve
116
is pulled against the bias of the spring
118
and unseats from its valve seat communicating the second chamber
108
with the hydraulic fluid reservoir R of the jack. Also communicating with the second chamber
108
of the lifting cylinder
92
is the gravity valve
66
and the second stage valve
68
.
In operating the hydraulic circuit of the two stage lifting jack shown in
FIG. 2
, the lever arm
12
of the jack is first manually oscillated causing the plunger
26
to be retracted in the pump cylinder
24
. This creates a vacuum in the pump cylinder that unseats the pump suction valve
58
and causes hydraulic fluid to be drawn from the reservoir R into the pump cylinder. On subsequent movement of the plunger
26
back into the cylinder
24
while manually oscillating the lever arm
12
, the fluid in the pump cylinder is pressurized. If the pressure of the fluid in the pump cylinder
24
becomes excessive, the relief ball valve
36
will unseat from its seat against the bias of its spring
38
and allow the fluid under pressure in the pump cylinder
24
to pass through the relief valve
34
and return to the jack reservoir R. In normal operation of the jack, the fluid under pressure in the pump cylinder
24
travels through the conduit
46
communicating the cylinder with the discharge valve
48
. The pressure of the fluid causes the discharge ball valve
52
to be displaced from its valve seat against the bias of its spring
54
. This allows the fluid under pressure to pass into the downstream conduit
62
.
The fluid in the downstream conduit
62
is directed to the release valve
64
, the gravity valve
66
, the second stage valve
68
and into the ram conduit
88
and the interior bore
86
of the interior ram
72
. The force exerted by the second stage spring
84
on the second stage ball valve
82
is much greater than that of the discharge valve spring
54
on the discharge ball valve
52
and therefore the second stage ball valve does not open. With no load applied on the lifting piston
94
of the jack, fluid pressure builds up quickly in the first chamber defined by the interior bore
96
of the piston and acts against the first reaction surface
102
of the piston. This causes the piston
94
to be extended quickly from the lifting cylinder
92
. As the piston is extended from the cylinder, a vacuum is created in the second chamber
108
of the lifting cylinder. This vacuum causes the suction valve ball
116
to unseat from its valve seat against the bias of its spring
118
and draws hydraulic fluid from the reservoir into the second chamber
108
behind the annular seal
106
of the lifting piston. The quick extension of the lifting piston
94
is continued in this manner by continued manual oscillating movement of the jack lever arm
12
.
Once the lifting piston
94
reaches the object to be raised and a load is exerted on the piston, the force of hydraulic fluid pressure in the first chamber
96
defined by the piston interior bore acting on the first reaction surface
102
of the piston will eventually become insufficient to further extend the piston from the lifting cylinder
92
and lift the object. This causes the hydraulic fluid pressure in the downstream conduit
62
and in the ram conduit
88
to increase, eventually to the point that it displaces the second stage ball valve
82
from its valve seat against the bias of the second stage spring
84
. This allows the hydraulic fluid to then pass through the second stage valve
68
and enter the second chamber
108
of the lifting mechanism. The increased pressure of the hydraulic fluid in the second chamber
108
acts against the larger surface area of the second reaction surface
112
of the piston
94
. This results in a greater force exerted on the lifting piston
94
by the hydraulic fluid and the further extension of the lifting piston out of the cylinder, although now at a decreased rate.
Once the object has been lifted by the jack and it is desired to lower the object and retract the lifting piston
94
back into the lifting cylinder
92
, the release valve
64
is opened by rotating the lever arm
12
of the jack in a counter-clockwise direction. This causes the release valve element
76
to be rotated in its internally threaded bore and to back away from its valve seat, opening communication between the downstream conduit
62
and the fluid reservoir R. This relieves the fluid pressure in the downstream conduit
62
and the fluid in the first chamber
96
defined by the piston interior bore is forced through the interior
86
of the first stage ram
72
, through the ram conduit
88
and the downstream conduit
62
bypassing the release valve
64
to the reservoir R. With the fluid pressure in the downstream conduit
62
being relieved, the fluid under pressure in the second chamber
108
displaces the gravity ball
78
of the gravity valve
66
and flows past the release valve
64
to the reservoir R. In this manner, the lifting piston
94
is retracted back into the lifting cylinder
92
of the jack.
From the description of the prior art two stage lifting jack hydraulic circuit described above, although with reference to a simplified schematic representation of the circuit, it should be appreciated that a complex hydraulic circuit of the type shown in
FIG. 2
requires a significant number of machining operations at several different locations in the base of the lifting jack to form the hydraulic fluid conduits and the valve housings of the circuit. The number of machining steps required to drill holes into the base of the jack and the number of different locations of the holes in the base of the jack required to produce a complex hydraulic circuit such as that described above with reference to
FIG. 2
significantly contributes to the overall costs involved in manufacturing a two stage lifting hydraulic jack. If the manufacturing process could be simplified by reducing the number of conduits and/or valve housings required for a hydraulic circuit and thereby reducing the number of machining steps and the number of different locations on the base where machining steps are to be performed would significantly reduce the costs of manufacturing two stage lifting jacks of the type shown in FIG.
2
and described above.
SUMMARY OF THE INVENTION
The hydraulic circuit of the present invention overcomes disadvantages of prior art hydraulic circuits of the type employed in two stage lifting jacks by the design of the circuit which positions several valve elements coaxially in line with each other. The simplified hydraulic circuit of the invention positions three valve elements in the same valve housing where cavities in the valve housing containing each of the valve elements are extensions of each other. The coaxial alignment of the three valve elements and their associated three valve cavities enables the three cavities of the valve housing to be formed in a single bore machined into the base of the jack, thus eliminating additional manufacturing steps required in machining three separate valve housing cavities in three separate locations on the exterior of the base of the jack. In this manner, the simplified design of the hydraulic circuit of the lifting jack of the invention significantly reduces manufacturing costs of the jack.
BRIEF DESCRIPTION OF THE DRAWINGS
Further objects and features of the invention are set forth in the following detailed description of the preferred embodiment of the invention and in the drawing figures, wherein:
FIG. 1
is a perspective view of one type of lifting jack with which the simplified hydraulic circuit of the invention may be employed;
FIG. 2
is a schematic representation of a hydraulic circuit for a two stage, quick rising hydraulic jack;
FIG. 3
is a schematic representation of the simplified hydraulic circuit of the invention employed in a two stage, quick rising jack;
FIG. 4
is a cross-section view of a portion of a jack of the type shown in
FIG. 1
employing the simplified hydraulic circuit of the invention; and
FIG. 5
is a cross-section view of a portion of the jack shown in
FIG. 4
taken in the plane of line
5
—
5
of FIG.
4
.
DESCRIPTION OF THE PREFERRED EMBODIMENT
The hydraulic circuit of the invention functions in basically the same manner as the prior art two stage hydraulic circuit of FIG.
2
and many component parts of the circuit of the invention shown in
FIG. 3
are given the same reference numerals as the like component parts shown in FIG.
2
. Basically, the improvement over the prior art two stage hydraulic circuit of
FIG. 2
provided by the circuit of the invention shown in
FIG. 3
is in a multiple valve element valve housing
122
that replaces both the discharge valve
48
and second stage valve
68
of the prior art circuit of FIG.
2
. As in the prior art, the conduits and valve housing cavities shown in the schematic representation of the hydraulic circuit of the invention in
FIG. 3
are machined into a base of the jack by drilling holes into the base from the exterior of the base. The multi-element valve housing
122
of the invention permits several valve elements to be positioned into coaxially aligned cavities machined into the base, thus eliminating separate cavities machined into the base for each of the valve elements of the prior art hydraulic circuit, eliminating machining steps required by the prior art circuit and reducing manufacturing costs from that of the prior art circuit.
The hydraulic circuit shown in
FIG. 3
includes a pump
22
, a relief valve
34
, a pump suction valve
58
, a downstream conduit
62
, a release valve
64
, a gravity valve
66
, a lifting mechanism
74
and a lifting mechanism suction valve
114
that are the same in construction and operation to the like component parts of the hydraulic circuit shown in FIG.
2
and having the same corresponding reference numbers. However, in the hydraulic circuit of
FIG. 3
, the second stage valve
68
is absent and an additional fluid conduit
124
provides communication between the second chamber
108
of the lifting mechanism
74
and the multi-element valve housing
122
of the invention.
The valve housing
122
is machined into the base coaxially aligned with the pump suction valve
58
. The valve housing is formed with a first cavity
126
and a second cavity
128
. The first cavity
126
is an extension of the cavity of the pump suction valve
58
and communicates with the pump cylinder
24
through the first conduit
46
. The first cavity
126
is drilled into the material of the base in line with the cavity of the pump suction valve
58
and with a larger circular cross-sectional area than that of the cavity of the pump suction valve
58
. This forms an annular valve seat
132
at the bottom of the first cavity. The valve seat
132
separates the first cavity
126
from the cavity of the pump suction valve
58
and from the first conduit
46
communicating the pump suction valve with the pump. Positioned inside the first cavity
126
is a first stage ball valve element
134
and a first spring
136
biasing the valve element against the first cavity seat
132
. The first cavity
126
communicates with the downstream conduit
62
behind the first stage valve element
134
. When the first stage valve element is displaced from its valve seat
132
, fluid communication is established between the pump
22
, the first conduit
46
, the first cavity
126
and the downstream conduit
62
.
The second cavity
128
of the multi-element valve housing
122
is also machined into the base by drilling the cavity into the base coaxially with the first cavity
126
and the cavity of the pump suction valve
58
. The second cavity
128
is formed with a slightly larger circular cross-sectional area than that of the first cavity
126
, thus forming a second cavity valve seat
138
between the first cavity
126
and the second cavity
128
. A second stage ball valve element
142
is positioned in the second cavity
128
on the valve seat
138
, and a second spring
144
is positioned in the second cavity on the second ball valve. The opening of the second cavity
128
to the exterior of the base is machined with internal screw threading into which a high pressure plug
148
is screw threaded sealing closed the cavities.
The additional second stage conduit
124
communicates with the second cavity
128
behind the second ball valve element
142
. This additional or third conduit
124
extends from the multi-element valve housing
122
to the second chamber
108
of the base.
FIGS. 4 and 5
show cross-section views of the base
146
of the jack of the invention with
FIG. 4
being a side cross-section of the base and
FIG. 5
being a cross-section taken through the plane of line
5
—
5
shown in FIG.
4
. Because the hydraulic fluid conduits and valve cavities are drilled into the base
146
of a jack in various different planes through the base, for simplicity only two cross-section views of the jack of the invention are shown in
FIGS. 4 and 5
, with
FIG. 5
showing the multi-element valve housing
122
of the invention formed into the base
146
of the jack. It should be understood that the hydraulic circuit of the jack shown in
FIGS. 4 and 5
is the same hydraulic circuit of the invention shown in the schematic representation of FIG.
3
. Several of the hydraulic fluid conduits and the component parts of the jack shown in the schematic representation of
FIG. 3
are also shown in
FIGS. 4 and 5
with their same reference numerals.
As seen in
FIG. 5
, the multi-element valve housing
122
is machined into the base
146
with the pump suction valve
58
, the first stage discharge valve element
134
and the second stage discharge valve element
142
in axial alignment in their respective cavities. It can be seen in
FIG. 5
that as the cavities of the respective valve elements extend further into the base
146
from the exterior surface of the base, their cross-sectional areas become smaller. Thus, the three valve element cavities can be drilled into the base in coaxial alignment with a valve seat formed at the bottom of each cavity separating it from the next lower cavity as described earlier with reference to
FIG. 3. A
spacer
152
is positioned in the pump suction valve cavity limiting the movement of the pump suction valve
58
within the cavity. The first cavity valve seat
132
is machined into the base
146
just above the pump suction valve
58
. The first stage discharge valve
134
rests on the first cavity valve seat
132
and the first stage spring
136
is positioned on the first stage valve. The first stage spring
136
extends upwardly from the first cavity
126
slightly beyond the second cavity valve seat
138
where it engages with the second stage discharge ball valve element
142
. Because the first spring
136
engages against the second stage valve
142
to bias the first stage valve
134
against the first valve seat
132
, there is no need to provide an annular shoulder or stop surface in the first cavity
126
for the first spring
136
to act against when biasing the first valve against the seat. The second stage discharge valve
142
is shown seated on the second cavity valve seat
138
. A spacer
154
is positioned on top of the second stage valve element
142
and the second stage spring
144
is positioned between the spacer
154
and the screw threaded plug
148
that closes the valve housing
122
of the invention.
In operating the hydraulic circuit of the two stage lifting jack shown in
FIGS. 3-5
, the lever arm of the jack is first manually oscillated causing the plunger
26
of the pump to be retracted in the pump cylinder
24
. This creates a vacuum in the pump cylinder that unseats the pump suction valve
58
and causes hydraulic fluid to be drawn from the reservoir R into the pump cylinder. On subsequent movement of the plunger
26
back into the cylinder
24
while manually oscillating the lever arm
12
, the fluid in the pump cylinder is pressurized. As in the prior art hydraulic circuit, if pressure of the fluid in the pump cylinder become excessive, the relief ball valve
36
will unseat allowing the hydraulic fluid in the pump cylinder to pass through the relief valve
34
and return to the reservoir R. In normal operation, the fluid under pressure in the pump cylinder
24
travels through the first conduit
46
communicating the cylinder with the first stage discharge valve cavity
126
. The pressure of the fluid cause the first stage discharge valve element
134
to be displaced from its valve seat
132
against the bias of the first spring
136
. However, because the second spring
144
exerts a greater downward force on the second stage valve element
142
than the force exerted by the first spring
136
, the second stage valve element
142
remains in place against its valve seat
138
. The movement of the first stage valve element
134
away from its valve seat
132
allows the fluid under pressure to pass into the second conduit or downstream conduit
62
.
The fluid in the downstream conduit
62
is directed by the hydraulic circuit to the release valve
64
, the gravity valve
66
and into the ram conduit
88
and the interior bore or first chamber
86
of the lifting mechanism
74
. As with the prior art two stage lifting jack, with no load applied to the lifting piston
94
of the jack, fluid pressure builds up quickly in the first chamber
96
of the piston and acts against the reaction surface
102
of the piston to cause the piston to be extended quickly from the lifting cylinder
92
. As the piston is extended from the cylinder, the vacuum created in the second chamber
108
of the lifting cylinder causes the suction ball valve
116
to unseat from its valve seat against the bias of its spring
118
and draws hydraulic fluid from the reservoir R into the second chamber
108
behind the annular seal
106
of the lifting piston.
Once the lifting piston
94
reaches the object to be raised and a load is exerted on the piston, the force of hydraulic fluid pressure in the first chamber
96
acting on the first reaction surface
102
of the piston will eventually become insufficient to further extend the piston from the lifting cylinder
92
and lift the object. This causes the hydraulic fluid pressure in the second conduit
62
and in the ram conduit
88
to increase. As the pump
22
continues to force hydraulic fluid into the hydraulic circuit of
FIG. 3
, the increasing hydraulic fluid pressure developed by the pump eventually reaches the point where it displaces both the second stage discharge valve
142
and the first stage discharge valve
134
from their respective valve seats
138
,
132
, against the bias of the second stage spring
144
. This allows the hydraulic fluid under the increased pressure to pass through both the first cavity
126
and the second cavity
128
to the third conduit
124
and through the third conduit to the second chamber
108
of the lifting mechanism
74
. The increased pressure of the hydraulic fluid in the second chamber
108
acts against the larger surface area of the second reaction surface
112
of the piston
94
. This results in a greater force exerted on the lifting piston by the hydraulic fluid in the second chamber
108
and the further extension of the lifting piston out of the cylinder, although now at a decreased rate.
Once the object has been lifted by the jack and it is desired to lower the object and retract the lifting piston
94
back into the lifting cylinder
92
, the release valve
64
is opened by rotating the lever arm
12
of the jack in a counter-clockwise direction just as in the prior art hydraulic circuit.
Thus, the hydraulic circuit of the invention shown in
FIGS. 3-5
provides a more simplified hydraulic circuit for a two stage, quick rising lifting jack. This is accomplished by machining the valve housing
122
of the invention into the base
146
of the jack with a pump suction valve cavity
58
, a first stage discharge valve cavity
126
and a second stage discharge valve cavity
128
that are axially aligned and extensions of each other. This also positions the pump suction valve element, the first stage discharge valve element
134
and the second stage discharge valve element
142
in axial alignment with each other. The hydraulic circuit of the invention locates the drilling position for the pump suction valve, the first stage discharge valve and the second stage discharge valve at one location on the base
146
of the jack, thus eliminating multiple drilling locations in the jack for the multiple valve elements. The hydraulic circuit of the invention also locates the assembly point of the pump suction valve, the first stage discharge valve
134
and its associated spring
136
, the second stage discharge valve
142
and its associated spring
144
and the sealing plug
148
at one location on the base
146
of the jack, thus eliminating multiple assembly locations on the base for multiple valves.
While the present invention has been described by reference to a specific embodiment, it should be understood that modifications and variations of the invention may be constructed without departing form the scope of the invention defined in the following claims.
Claims
- 1. A lifting jack having a hydraulic circuit comprising:a pump; a lifting cylinder; a lifting piston mounted in the lifting cylinder for reciprocating movement therein; a plurality of fluid conduits communicating the pump with the lifting cylinder; a valve housing interposed in the plurality of fluid conduits between the pump and the lifting cylinder, the valve housing having a first cavity containing a first spring biased valve element and a second cavity containing a second spring biased valve element, and the first and second cavities are extensions of each other.
- 2. The lifting jack hydraulic circuit of claim 1, wherein:the plurality of fluid conduits includes a first conduit that extends between the pump and the first cavity of the valve housing, and the second cavity of the valve housing communicates directly through the first cavity and the first fluid conduit with the pump.
- 3. The lifting jack hydraulic circuit of claim 1, wherein:the plurality of fluid conduits includes a second fluid conduit that extends between the first cavity of the valve housing and the lifting cylinder and a third fluid conduit that extends between the second cavity of the valve housing and the lifting cylinder.
- 4. The lifting jack hydraulic circuit of claim 3, wherein:the second and third fluid conduits are independent of each other.
- 5. The lifting jack hydraulic circuit of claim 3, wherein:the lifting cylinder contains a first chamber and a second chamber, the first and second chambers are sealed separate from each other, and the second conduit extends between the first cavity of the valve housing and the first chamber of the lifting cylinder and the third conduit extends between the second cavity of the valve housing and the second chamber of the lifting cylinder.
- 6. The lifting jack hydraulic circuit of claim 5, wherein:the lifting piston is mounted in the lifting cylinder for reciprocating movement between extended and retracted positions of the lifting piston relative to the lifting cylinder, the lifting piston has a first surface in the first chamber of the lifting cylinder and a second surface in the second chamber of the lifting cylinder, the first surface of the lifting piston is exposed to a pressure of fluid pumped from the pump through the first conduit, the first cavity and the second conduit to the first chamber of the lifting cylinder and the second surface of the lifting piston is exposed to a pressure of fluid pumped from the pump through the first conduit, the first cavity, the second cavity and the third conduit to the second chamber of the lifting cylinder.
- 7. The lifting jack hydraulic circuit of claim 6, wherein:the second surface of the lifting cylinder has a greater surface area than the first surface of the lifting cylinder.
- 8. The lifting jack hydraulic circuit of claim 1, wherein:a spring is contained inside the first cavity of the valve housing and is positioned between the first and second valve elements.
- 9. The lifting jack hydraulic circuit of claim 1, wherein:a first valve seat is contained in the first cavity and the first valve element is biased against the first valve seat to close communication between the first cavity and the pump, and a second valve seat is contained in the second cavity and the second valve element is biased against the second valve seat to close communication between the second cavity and the first cavity, and the second valve seat is positioned between the first and second cavities in the valve housing.
- 10. The lifting jack hydraulic circuit of claim 9, wherein:the first valve element and the second valve element are both ball valves and the first valve element is smaller than the second valve element.
- 11. The lifting jack hydraulic circuit of claim 9, wherein:the first valve seat and the second valve seat are both circular and have center axes that are coaxial.
- 12. The lifting jack hydraulic circuit of claim 1, wherein:the valve housing is contained inside a base of the lifting jack and the first and second cavities of the valve housing are both accessible from outside the base through an opening in the base that is closed by a removable plug.
- 13. The lifting jack hydraulic circuit of claim 12, wherein:a first spring is positioned between the first valve element and the second valve element in the first cavity of the valve housing and a second spring is positioned between the second valve element and the removable plug in the second cavity of the valve housing.
- 14. A lifting jack having a hydraulic circuit comprising:a pump; a lifting cylinder; a lifting piston mounted in the lifting cylinder for reciprocating movement therein; a plurality of fluid conduits communicating the pump with the lifting cylinder; a valve housing interposed in the plurality of fluid conduits between the pump and the lifting cylinder, the valve housing having a first cavity containing a first spring biased valve element and a second cavity containing a second spring biased valve element, the first and second cavities are extensions of each other; and the first cavity has a center axis and the second cavity has a center axis and the first and second cavities are coaxial.
- 15. A lifting jack having a hydraulic circuit comprising:a pump; a lifting cylinder; a lifting piston mounted in the lifting cylinder for reciprocating movement therein; a plurality of fluid conduits communicating the pump with the lifting cylinder; a first valve element and a second valve element interposed in the plurality of fluid conduits between the pump and the lifting cylinder; and a spring between the first and second valve elements biasing the first and second valve elements away from each other.
- 16. The lifting jack hydraulic circuit of claim 15, wherein:the spring is in engagement with both the first and second valve elements.
- 17. The lifting jack hydraulic circuit of claim 16, wherein:the first valve element and the second valve element are both ball valves having center axes that are coaxial with each other.
- 18. The lifting jack hydraulic circuit of claim 15, wherein:the first valve element is contained inside a first cavity of a valve housing and the second valve element is contained inside a second cavity of a valve housing and the first and second cavities are extensions of each other.
- 19. A lifting jack having a hydraulic jack having a hydraulic circuit comprising:a pump; a lifting cylinder; a lifting piston mounted in the lifting cylinder for reciprocating movement therein; a plurality of fluid conduits communicating the pump with the lifting cylinder; a first valve element and a second valve element interposed in the plurality of fluid conduits between the pump and the lifting cylinder; a spring between the first and second valve elements biasing the first and second valve elements away from each other; the first valve element is contained inside a first cavity of a valve housing and the second valve element is contained inside a second cavity of a valve housing and the first and second cavities are extensions of each other; and the valve housing is contained inside a base of the lifting jack and the first and second cavities of the valve housing are both accessible from outside the base through an opening in the base that is closed by a removable plug.
- 20. The lifting jack hydraulic circuit of claim 19, wherein:a second spring is positioned between the second valve element and the removable plug in the second cavity of the valve body.
US Referenced Citations (9)