The present invention relates generally to heat pump systems, and more particularly to such used in processes employing simultaneous heating and chilling.
Many industrial processes require both heating and cooling, often with similar thermal loads. For example. pasteurization usually uses steam to rapidly heat a food product to a specified temperature for a short amount of time before rapidly cooling it again, similarly distillation processes require large amounts of heat energy to evaporate some fraction of a solution before promptly removing that heat to recondense that fraction. In both cases large amounts of heat energy must be used and promptly dissipated often with significant additional energy requirements for chilling. By using the waste heat from the cooling process for heating the total energy requirement can be greatly reduced often by 80% or more. There are many other processes that also require both heating and cooling and industrial facility's that have separate process running concurrently where heat removed form one part of the process for facility use can be used in another part to rescue energy concussion. There are many challenges to efficiently using heat in this manor, principally, obtaining the correct temperatures for both chilling and heating and overcoming variabilities in the loads on the hot and cold side. The present invention provides a solution to both challenges.
Accordingly, it is an object of the present invention to provide a simultaneous heating and chilling heat pump system.
Briefly, one preferred embodiment of the present invention is a heat pump system for supplying a heated process fluid to a heated process and a chilled process fluid to a chilled process, including a compressor to compress a refrigerant, a hot heat exchanger to receive the heated process fluid, a cold heat exchanger to receive the chilled process fluid, and an expansion device, wherein the compressor, the hot heat exchanger, the cold heat exchanger, and the expansion device circulate the refrigerant in a serial loop such that the hot heat exchanger can impart heat energy into the heated process fluid and concurrently the cold heat exchanger can absorb heat energy from the chilled process fluid.
These and other objects and advantages of the present invention will become clear to those skilled in the art in view of the description of the best presently known mode of carrying out the invention and the industrial applicability of the preferred embodiment as described herein and as illustrated in the figures of the drawings.
The purposes and advantages of the present invention will be apparent from the following detailed description in conjunction with the appended figures of drawings in which:
In the various figures of the drawings, like references are used to denote like or similar elements or steps.
A preferred embodiment of the present invention is a simultaneous heating and chilling heat pump system. As illustrated in the various drawings herein, embodiments of the invention are depicted by the general reference character 10.
The present invention relates to heat pump systems for simultaneously creating a hot fluid and a cold fluid for use in any desired processes. For example, distillation processes may use heat for boiling and cooling for condensation with almost identical thermodynamic loads. The present invention may therefore be added to new or existing systems to provide both heating fluid and cooling fluid with drastically reduced power consumption.
As shown in
The main elements of the heat pump system 10, common in all embodiments shown in the figures, are a compressor 16, a hot heat exchanger 18, a cold heat exchanger 20, and a main expansion device 22. Also included in
The compressor 16, the main expansion device 22, and the refrigerant 24 are in the compressor side 12 of the heat pump system 10. The heated process fluid 26 and the chilled process fluid 28 are in the process side 14. The process side 14 may additionally include an optional pump 30 to move the heated process fluid 26 and an optional pump 32 to move chilled process fluid 28. The hot heat exchanger 18 and the cold heat exchanger 20 each have portions in both the compressor side 12 and the process side 14 of the heat pump system 10.
In
Proceeding from left to right in
Concurrently, the heated process fluid 26 is circulated through the process side 14 of the hot heat exchanger 18. During this the heated process fluid 26 receives heat energy, is heated to a higher temperature, and becomes the heated process fluid portion 26a (i.e., a heated supply). The heated process fluid portion 26a thus provides heat energy to the heated process 2, giving up to it some of the heat energy it contains. In the heated process 2 the heated process fluid 26 (typically) is cooled to a lower temperature and is returned to the hot heat exchanger 18 as the heated process fluid portion 26b (i.e., a cool return).
Also concurrently, the chilled process fluid 28 is circulated through the process side 14 of the cold heat exchanger 20. During this the chilled process fluid 28 gives up heat energy, is cooled to a lower temperature, and becomes the chilled process fluid portion 28a (i.e., a cold supply). The chilled process fluid 28 thus extracts heat energy from the chilled process 4, extracting from it some of the heat energy it contains. In the chilled process 4 the chilled process fluid 28 (typically) is heated to a higher temperature and is returned to the cold heat exchanger 20 as the chilled process fluid portion 28b (i.e., a hot return).
The (first) heated process 2 is unlikely to demand exactly the amount of heat as the (second) chilled process 4 generates, plus the heat created by the heat pump system 10, so to maintain the desired temperatures it typically will be necessary to add one or two (as shown) additional heat exchangers 40,40a-b to dissipate excess heat or to absorb additional heat to make up a deficit. For example, as depicted in
As depicted in
If the sub-cooling heat exchanger 58 is included in this manner, the refrigerant 54 returning to the compressor 16 may have excess or insufficient heat depending on the relative load on the heated process 2 and the chilled process 4 this allows a single additional heat exchanger 60 to either absorb or reject heat as needed using the circulating fluid 46 of consistent temperature.
Here a sub-cooling heat exchanger 66 (similar to the sub-cooling heat exchangers in prior figures) and an additional heat exchanger 68 (similar to one of the additional heat exchangers in prior figures) are added to the compressor side 12, and the additional (in-line) heat exchanger 68 uses the circulating fluid 46 of consistent temperature.
Here a first sub-cooling heat exchanger 74, a second sub-cooling heat exchanger 76, an additional heat exchanger 80 with a pump 83, and a cooling media 82 (cooling media portions 82a-c) are added to the compressor side 12. The additional heat exchanger 80 uses the circulating fluid 46 and circulates the cooling media 82 to extract head from the second sub-cooling heat exchanger 76.
Here a first sub-cooling heat exchanger 88, a second (in-line) sub-cooling heat exchanger 90, an additional heat exchanger 92 with a pump 94, and a cooling media 96 (cooling media portions 96a-c) are added to the compressor side 12. The additional heat exchanger 92 uses the circulating fluid 46 and circulates the cooling media 96 to extract head from the second sub-cooling heat exchanger 90.
Here a first (in-line) sub-cooling heat exchanger 102, a holding tank 104, a second (in-line) sub-cooling heat exchanger 106, an additional heat exchanger 108 with a pump 110, and a cooling media 112 (cooling media portions 112a-d) are added to the compressor side 12.
The additional heat exchanger 108 uses the circulating fluid 46 and circulates the cooling media 112 to extract head from the both the first (in-line) sub-cooling heat exchanger 102 and the second sub-cooling heat exchanger 106.
Here a first (in-line) sub-cooling heat exchanger 118, a holding tank 120, a second (in-line) sub-cooling heat exchanger 122, a third (in-line) sub-cooling heat exchanger 124, an additional heat exchanger 126 with a pump 128, and a cooling media 130 (cooling media portions 130a-d) are added to the compressor side 12.
The additional heat exchanger 126 uses the circulating fluid 46 and circulates the cooling media 130 to extract head from both the first (in-line) sub-cooling heat exchanger 118 and the third sub-cooling heat exchanger 124.
Here a first (in-line) sub-cooling heat exchanger 136, a holding tank 138, a second (in-line) sub-cooling heat exchanger 140, a third (in-line) sub-cooling heat exchanger 142, an additional heat exchanger 144 with a pump 146, two additional secondary expansion devices 148,150 and a cooling media 152 (cooling media portions 152a-e) are added to the compressor side 12.
The additional heat exchanger 144 uses the circulating fluid 46 and circulates the cooling media 152 to extract head from both the first sub-cooling heat exchanger 136 and the third sub-cooling heat exchanger 142, while the additional secondary expansion devices 148,150 control flow of the cooling media 152.
While various embodiments have been described above, it should be understood that they have been presented by way of example only, and that the breadth and scope of the invention should not be limited by any of the above-described exemplary embodiments but should instead be defined only in accordance with the following claims and their equivalents.
This application claims the benefit of U.S. Provisional Application No. 63/440,846, filed Jan. 24, 2023, hereby incorporated by reference in its entirety.
Number | Date | Country | |
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63440846 | Jan 2023 | US |