The present disclosure relates to a priming assembly and a method for coupling a plurality of detonators to at least one explosive through a plurality of transmission lines.
To perform certain mining operations, excavation operations, drilling operations, demolition operations, and military operations, for example, an explosive may be placed at a blasting site. To ensure the safety of a user, the user may trigger and detonate the explosive from a location remote from the blasting site.
According to an illustrative embodiment of the present disclosure, a priming assembly is provided for coupling a plurality of detonators to at least one explosive through a plurality of transmission lines. The priming assembly includes a housing having an outer wall, the housing extending along a longitudinal axis from a first end to a second end. The housing defines a plurality of detonator receptacles that are configured to receive the plurality of detonators and a plurality of transmission line receptacles that are configured to receive the plurality of transmission lines, each of the plurality of transmission line receptacles being semi-circular in shape to retain the plurality of transmission lines and to position the plurality of transmission lines relative to the plurality of detonators in the plurality of detonator receptacles while exposing the plurality of transmission lines to the plurality of detonators in the plurality of detonator receptacles such that an explosive charge from at least one of the plurality of detonators is communicated to the plurality of transmission lines and to the at least one explosive.
According to another illustrative embodiment of the present disclosure, a priming assembly is provided that includes a plurality of detonators, at least one of the plurality of detonators being configured to generate an explosive charge, a plurality of transmission lines, at least one explosive, and a housing having a plurality of detonator receptacles that are sized to receive the plurality of detonators and a plurality of transmission line receptacles that are sized to receive the plurality of transmission lines, each of the plurality of transmission line receptacles being semi-circular in shape to retain the plurality of transmission lines and to position the plurality of transmission lines relative to the plurality of detonators in the plurality of detonator receptacles while exposing the plurality of transmission lines to the plurality of detonators in the plurality of detonator receptacles such that the explosive charge from the at least one detonator is communicated to the plurality of transmission lines and to the at least one explosive.
According to yet another illustrative embodiment of the present disclosure, a method is provided for coupling a first detonator and a second detonator to at least one explosive. The method includes the steps of: providing a housing that includes a first detonator receptacle, a second detonator receptacle, and a plurality of transmission line receptacles, the plurality of transmission line receptacles receiving a plurality of transmission lines; inserting the first detonator into the first detonator receptacle of the housing to communicate with the plurality of transmission lines; inserting the second detonator into the second detonator receptacle of the housing to communicate with the plurality of transmission lines; and coupling the plurality of transmission lines to the at least one explosive.
According to still yet another illustrative embodiment of the present disclosure, a method is provided for manufacturing a priming assembly for coupling a plurality of detonators to at least one explosive through a plurality of transmission lines. The method includes the steps of: forming a housing that includes an outer wall defining an interior of the housing, a plurality of detonator receptacles in the interior of the housing, and a plurality of transmission line receptacles in the interior of the housing, the plurality of detonator receptacles being sized to receive the plurality of detonators and the plurality of transmission line receptacles being sized to receive the plurality of transmission lines, at least one of the plurality of transmission line receptacles communicating with the plurality of detonator receptacles within the housing; and inserting the plurality of transmission lines into the plurality of transmission line receptacles in the housing, at least one of the plurality of transmission lines communicating with the plurality of detonator receptacles within the housing.
The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate exemplary embodiments of the invention and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
Referring to
In use, a signal is sent to detonate or trigger both detonators 20. If both detonators 20 detonate substantially simultaneously (i.e., within 0.000001 seconds of one another), explosive charges from both detonators 20 may pass simultaneously to the plurality of transmission lines 40 in housing 100. Even if one detonator 20 should fail, the explosive charge from the functioning detonator 20 may still pass simultaneously to the plurality of transmission lines 40 in housing 100. For example, if the detonators 20 do not detonate substantially simultaneously (i.e., within 0.000001 seconds of one another), the first detonator will consume the second detonator, but the explosive charge from the first, functioning detonator may still pass to the plurality of transmission lines 40 in housing 100. The explosive charge from one or both detonators 20 is conveyed or transmitted along transmission lines 40 to explosives 60, which may be located at a remote blasting site, causing explosives 60 to detonate. In this embodiment, housing 100 may enable multiple transmission lines 40, and in turn multiple explosives 60, to detonate substantially simultaneously (e.g., within microseconds of one another), even when one detonator 20 may fail. Advantageously, housing 100 may accomplish this task reliably, safely, under potentially adverse weather conditions, nonelectrically, and/or inexpensively.
If priming assembly 10 were to include a single detonator 20, instead of the plurality of detonators 20 of
The illustrative embodiment priming assembly 10 includes two (2) detonators 20a, 20b, although the number of detonators 20 may vary. For example, it is within the scope of the present disclosure that priming assembly 10 may include three (3), four (4), or more detonators 20.
Detonators 20a, 20b, may also be referred to as “blasting caps.” As shown in
The types of detonators 20a, 20b, used with priming assembly 10 may vary. Suitable detonators 20a, 20b, include, for example, non-electric caps, electric caps which are triggered by an electric current, and fuse caps which are triggered with a match or another heat source. An illustrative detonator 20 is the MK 17 Electric Blasting Cap which is triggered by an electric current.
The primary explosive material contained in detonators 20a, 20b, may also vary. Suitable primary explosive materials for use in detonators 20a, 20b, include, for example, pentaerythritol tetranitrate (PETN), cyclotrimethylenetrinitramine (RDX), mercury fulminate, lead azide, lead styphnate, tetryl, and diazodinitrophenol (DDNP).
Additionally, the illustrative embodiment priming assembly 10 includes ten (10) nonelectric transmission lines 40a-40j, although the number of transmission lines 40 may vary. For example, it is within the scope of the present disclosure that priming assembly 10 may include two (2), three (3), four (4), five (5), six (6), seven (7), eight (8), nine (9), eleven (11), twelve (12), thirteen (13), fourteen (14), or more transmission lines 40. In certain embodiments, the number of transmission lines 40 may vary based on the number of explosives 60 provided.
Transmission lines 40a-40j may be provided in the form of “detonating cords” or “detcords,” for example, that are produced in accordance with the cut-off characteristics of PER14000035C, paragraph 3.5.1.1.2. Transmission lines 40a-40j may also be provided in the form of “shocktubes.” Each transmission line 40a-40j may include a flexible, hollow tube that contains a secondary explosive material (not shown). The secondary explosive material in each transmission line 40a-40j may convey or transmit the explosive charges from one or both detonators 20a, 20b, to explosives 60, allowing transmission lines 40a-40j to act as high-speed fuses.
The type and quantity of the secondary explosive material contained in transmission lines 40a-40j may vary. In the case of “detonating cords,” a suitable secondary explosive material for use in transmission lines 40a-40j includes, for example, pentaerythritol tetranitrate (PETN). In the case of “shocktubes,” a suitable secondary explosive material for use in transmission lines 40a-40j includes, for example, a mixture of cyclotetramethylene-tetranitramine (HMX) and aluminum. Also, suitable transmission lines 40a-40j may contain 5 grains of explosive per foot, for example, although it is also within the scope of the present disclosure that transmission lines 40a-40j may contain 0.1 grains of explosive per foot, 2.5 grains of explosive per foot, 7.5 grains of explosive per foot, 10 grains of explosive per foot, or 50 grains of explosive per foot, for example.
The speed at which an explosive charge travels through each transmission line 40a-40j may be substantially consistent. For example, in the case of “detonating cords,” the explosive charge may consistently travel through each transmission line 40a-40j at a speed between about 6,000 m/s and 6,800 m/s, and in the case of “shocktubes”, the explosive charge may consistently travel through each transmission line 40a-40j at a speed of about 2,000 m/s. By providing transmission lines 40a-40j of different lengths, a user may detonate multiple explosives 60 at different, yet controlled, times. For example, the user may detonate multiple explosives 60 in a specific order to control the collapse of a building. By providing transmission lines 40a-40j of the same length, on the other hand, the user may detonate multiple explosives 60 substantially simultaneously. Alternatively, a user may control the timing of detonating multiple explosives 60 using suitable delay detonators.
As shown in
The illustrative embodiment priming assembly 10 further includes one or more explosives 60. In certain embodiments, each transmission line 40 is coupled to its own individual explosive 60. For example, because the illustrative embodiment priming assembly 10 of
In use, explosives 60 may be placed at a blasting site. For example, explosives 60 may be placed at the site of an excavation operation, a drilling operation, a demolition operation, a military operation, or another suitable operation. Transmission lines 40a-40j span between detonators 20a, 20b, and explosives 60, allowing the user to safely trigger detonators 20a, 20b, at a location remote from the blasting site.
As discussed above, each explosive 60 may contain a relatively stable, secondary explosive material (not shown). The secondary explosive material contained in explosives 60 may vary. Suitable secondary explosive materials for use in explosives 60 include, for example, cyclotrimethylenetrinitramine (RDX), cyclotetramethylene-tetranitramine (HMX), and trinitrotoluene (TNT).
Referring next to
First portion 102 of housing 100 includes outer wall 103 and second portion 104 of housing 100 includes outer wall 105. When assembled, as shown in
As shown in
Housing 100 of priming assembly 10 may be constructed of a consumable material, such as plastic or rubber, or another suitable material. For example, depending on the amount of fragmentation produced, housing 100 may be constructed of an acrylonitrile butadiene styrene (ABS) thermoplastic, Santoprene™ thermoplastic vulcanised (TPV) rubber, or another suitable material having a hardness of about 80 Durometer. Illustrative methods of manufacturing housing 100 include, for example, injection molding.
First portion 102 of housing 100 defines a plurality of channels or receptacles 120 for receiving and supporting the plurality of detonators 20 therein. In the illustrated embodiment of
As shown in
To enable housing 100 to hold detonators 20 of various shapes and sizes, each receptacle 120a, 120b, of housing 100 may include an array of radially inwardly extending, flexible fins 124a, 124b. When smaller diameter detonators 20a, 20b, are inserted into housing 100, fins 124a, 124b, may extend radially into each receptacle 120a, 120b, to grab and hold the respective detonator 20a, 20b. On the other hand, when larger diameter detonators 20a, 20b, are inserted into housing 100, fins 124a, 124b, may flex to increase the effective internal diameter of each receptacle 120a, 120b, thereby making room for the insertion of each detonator 20a, 20b, without causing an undue increase in the amount of force applied to each detonator 20a, 20b. In certain embodiments, fins 124a, 124b, of each receptacle 120a, 120b, may be configured to grab and hold detonators having diameters between at least 0.210 inches and 0.300 inches. To enable flexion of fins 124a, 124b, relative to housing 100, fins 124a, 124b, may be constructed of a material that is more flexible than housing 100. For example, fins 124a, 124b, may be constructed of thermoplastic vulcanised (TPV) rubber having a hardness of about 60 Durometer. It is also within the scope of the present disclosure that receptacles 120a, 120b, of housing 100 may include threaded inserts and priming adapters (not shown) to receive and hold detonators 20a, 20b.
Second portion 104 of housing 100 defines a plurality of channels or receptacles 140 for receiving and supporting the plurality of transmission lines 40 therein and for positioning transmission lines 40 relative to detonators 20. In the illustrated embodiment of
As shown in
According to an exemplary embodiment of the present disclosure, receptacles 140a-140j in second portion 104 of housing 100 may be semi-circular and partially open (
When priming assembly 10 is assembled, transmission lines 40a-40j may surround detonators 20a, 20b, as shown in
Additionally, when priming assembly 10 is assembled, detonators 20a, 20b, and transmission lines 40a-40j may longitudinally overlap in a direction perpendicular to longitudinal axis 106, as shown in
To ensure that the explosive charge from the detonators 20a, 20b, is effectively conveyed or transmitted to transmission lines 40a-40j, housing 100 may include or be packed with a booster material 150, such as DETAPRIME, which is a flexible material that includes pentaerythritol tetranitrate (PETN). Booster material 150 may amplify or “boost” the energy released by detonators 20a, 20b, to ensure that sufficient energy is delivered to detonate transmission lines 40a-40j and, in turn, to detonate cartridges 44a-44j and explosives 60. The quantity of booster material 150 provided in housing 100 and the distance, if any, separating booster material 150 from detonators 20a, 20b, and/or transmission lines 40a-40j may vary to achieve an effective communication of the explosive charge from detonators 20a, 20b, to transmission lines 40a-40j.
Booster material 150 may surround receptacles 120a, 120b, in first portion 102 of housing 100 and/or may extend between receptacles 140a-140j in second portion 104 of housing 100. In the illustrated embodiment of
The manner in which booster material 150 is retained within housing 100 may vary. In certain embodiments, booster material 150 may be retained within housing 100 by way of a friction-fit with detonator 20a, 20b, transmission lines 40a-40j, and/or part of housing 100. In other embodiments, booster material 150 may be retained within housing 100 using a suitable adhesive, for example. In still other embodiments, booster material 150 may be retained within housing 100 by at least partially covering or enclosing output end 110 of housing 100.
Priming assembly 10 may be at least partially pre-assembled before supplying priming assembly 10 to a user. For example, as shown in
While this invention has been described as having preferred designs, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.
The invention described herein includes contributions by one or more employees of the Department of the Navy made in performance of official duties and may be manufactured, used and licensed by or for the United States Government for any governmental purpose without payment of any royalties thereon.
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Owen Oil Tools LP, “Redundant Annulus Pressure Firing System” [MAN-TC-021 (Ros)] brochure, 2009, 20 pages, downloaded on Oct. 13, 2010 from http://www.corelab.com/pe/owen/CMS/PDF/Manuals/tcp/MAN-TC-021.pdf. |