The present invention relates generally to rigging for lifting large objects and more particularly to a device that winds and unwinds two flexible elongated members simultaneously.
Long ago, people used beasts of burden to turn drums and capstans that took up ropes and chains. The ropes and chains carried loads from cargo at their ends. In time, architects and masons developed gin poles and cranes. These supplied mechanical advantage, allowed for lifting of loads, and adjusted placement of loads. Loads though continued growing in length and weight as time moved along. Early loads were long stone blocks while recent loads became wooden beams, wooden trusses, and then steel beams, wings, and the like.
Once more, technology moved along. In time, beasts of burden became replaced by engine powered equipment. Cranes of fixed and mobile form developed yet the loads continued to come. Cranes developed more and more lifting capacity, safety features, and endurance. Loads though began to acquire more length. A bridge girder, an airplane wing, a windmill blade, a power plant component, and the like may have a length or widest dimension over forty feet. Lifting such a length presents challenges to the lifting contractor, or rigger.
From a statics basis, attaching a cable to the center of gravity of a long load allows a crane to lift it. The crane's engine will turn gearing and the cable will spool up and lift the load. Alas, from a dynamics basis, a long load takes a bit more than a straight up dead lift. A long load becomes subject to wind, insect and bird dead load, off center hook-up, imparted cable torsion, sticky ground chocks, and like forces that apply off center to the lifting force. Without much time and with little inattention, a long load starts to sway readily upon lifting.
Riggers have used spanner poles for centuries, borrowing them from sailing vessels and the docks. A rigger utilizes two lifting stays connected to a long load and then connects the free ends of the two stays to the ends of a spanner pole. The spanner pole has its length of at least six feet that spreads apart the load from a long load. Opposite the two stays, the spanner pole receives the lifting cable from a crane or other equipment. The two stays typically have fixed lengths making it more difficult for a long load to sway vertically.
Riggers have used chain falls for many decades. A chain fall has a rotating mechanism within a suspended housing upon a lifting cable. The chain fall admits chain upon its rotating mechanism so that the chain may pass upwardly and downwardly as the rotating mechanism turns. The chain has two free ends outwardly of the rotating mechanism that extend downwardly to secure a load. The chain may have a spanner pole for spacing apart the free ends as they secure a long load. As the rotating mechanism turns, so turns the chain where one free end is taken up and the other free end is paid out.
In select chain falls, the rotating mechanism has a dog, a pawl, or a motor, that regulates speed, direction, or both so that the free ends of the chain attain desired locations. But, a chain remains as strong as its weakest link. If a link fails, the chain separates and drops from the rotating mechanism thus causing any load upon it to drop, or worse, crash to the ground below. As in all rigging, one must be careful when near or under a load.
The simultaneously oppositely rotating sheaves, or chain fall, has a first sheave, a second sheave, and at least one gearbox coaxial upon a hexagonal axle. The first sheave receives a first line wrapped clockwise and the second sheave receives a second line wrapped counterclockwise. Thus upon turning the axle, the sheaves handle the lines oppositely. A signal unit regulates power delivered from a power unit to at least one motor. The motor turns at least one gearbox that engages the axle cooperating with the sheaves. The chain fall includes a pair of anti-two blocks. A first plate and a spaced away second plate contain the components of the invention in compact form for usage by a crane.
There has thus been outlined, rather broadly, the more important features of the invention in order that the detailed description thereof that follows may be better understood and that the present contribution to the art may be better appreciated. The invention also has simultaneous rotation of the two sheaves as they handle the lines oppositely, a worm gear for the drive gear, rounded ends on the axle, and additional features of the invention will be described hereinafter and which will form the subject matter of the claims attached.
Numerous objects, features and advantages of the present invention will be readily apparent to those of ordinary skill in the art upon a reading of the following detailed description of the presently preferred, but nonetheless illustrative, embodiment of the present invention when taken in conjunction with the accompanying drawings. Before explaining the current embodiment of the invention in detail, it is to be understood that the invention is not limited in its application to the details of construction and to the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways. Also, the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting.
One object of the present invention is to provide a chain fall that operates on external power, electrical, pneumatic, or hydraulic, or an onboard battery.
Another object is to provide such a chain fall that simultaneously adjusts the length of two lines in opposite directions.
Another object is to provide such a chain fall that reduces rigger occupational injuries and downtime.
Another object is to provide such a chain fall that has a low cost of manufacturing so the purchasing rigging contractors, operators, lines, shops, suppliers, vendors, and warehouses can readily buy the chain fall through supply houses, catalogs, and select stores.
These together with other objects of the invention, along with the various features of novelty that characterize the invention, are pointed out with particularity in the claims annexed to and forming a part of this disclosure. For a better understanding of the invention, its operating advantages and the specific objects attained by its uses, reference should be had to the accompanying drawings and descriptive matter in which there is illustrated a preferred embodiment of the invention.
In referring to the drawings,
The same reference numerals refer to the same parts throughout the various figures.
The present invention overcomes the prior art limitations by providing simultaneously oppositely rotating sheaves for riggers, crane operators, and the lifting industry. The invention allows a rigger or user to raise or to lower two elongated members simultaneously. The invention begins with an alternate embodiment of two sheaves as later shown and described. The preferred embodiment follows from there.
Turning to
The simultaneously oppositely rotating sheaves device of the present invention appears as at 10 in
Turning the invention,
More importantly, during usage of the invention, the two lines extend opposite from each other. That is, as the first sheave and the second sheave turn simultaneously in the same direction, the invention has the first line shorten as the first sheave takes it up and the second line lengthen as the second sheave pays it out. The first sheave and the second sheave each have the same diameters and thicknesses along with a cross sectional shape suitable for receiving the first line and the second line respectively and storing at least two wraps of the first line and the second line upon them respectively.
Outwardly from the plate 20, that is, upward in the figure, the invention has its gearbox 40 here shown with a height noticeably more than the thickness of the plate. The gearbox has its motor 41 extending outwardly, here shown to the left, and has the signal unit 42 upon its end outward from the plate. Opposite plate 20 and the two sheaves, the invention has its second plate 22 of the same shape as the plate. The second plate also has a gearbox 40 here shown with a height noticeably more than the thickness of the plate. The gearbox has its motor 41 extending outwardly, here shown to the left, and has the signal unit 42 upon its end outward from the plate. The first plate 20 here shown towards the top of the figure has the narrow portion of the plate towards the center of the view displaying a tip, centered on the plate. The tip adjoins the hook provided from a crane C not shown. The tip represents the narrowest part of the plate. Opposite the plate 20, the invention has its second plate 22 also with an aligned tip shown in the center of the view. In the preferred embodiment, the invention has a gearbox and motor upon the plate and the second plate. In an alternate embodiment, the invention has one gearbox and one motor just upon the plate.
Shown above the plate 20 the invention has one of two gearboxes 40 with a motor 41 and signal unit 42 extending to the right in this figure. The second plate 22 also has its gearbox 40 with a motor 41 and signal unit 42 extending to the right in this figure and the same direction as the other gearbox. The gearboxes have a fixed connection to the axle and deliver motive power to turn the first sheave and the second sheave simultaneously. The motive power reaches the sheaves from the electric motors 41 turning upon command from the signal units 42. The signal units have their locations away from the motors for best reception of commands from an operator.
Turning the invention,
Then
As previously described, the invention has its pear like form with a narrow portion oriented upwardly during usage and wider portion oriented downwardly. The wider portion receives the sheaves that pay in and take out line as shown in the back view of
Proximate the signal units, the invention has a power supply 43 generally in line with the motors 41 as further shown in
Upon command from the signal units 42, the power supply 43 delivers power to the motors 41 that engage the gearboxes 40. The motors have a tangential connection to their respective gearboxes and turn the output of the gearbox clockwise or counterclockwise as the motor itself turns similarly. Motorized turning of the gearboxes makes the axle 30 rotate and the two sheaves upon it. As described above, rotation of the sheaves reels in one line while simultaneously paying out the other line. Reeling in line presents a hazard if an operator permits excessive rotation of the gear and a hook or other rigging item contacts the plates and jams into the sheaves. To prevent this hazard, the invention includes two each anti-two blocks as later shown in
Then
The bearing has a shape that admits a hexagonal cross section of the axle and allows the axle to extend further into cooperation with the gearboxes. The axle has a hexagonal cross section for its full length. The axle fits into a hexagonal opening 47 centered upon each sheave 46a, 46b. The axle and hexagonal openings each orient upon a common centerline along the axis of this exploded view. In an alternate embodiment, the axle has one of a press fit, a swage, or external pins utilized to stack the two sheaves compactly for placement within the two plates 20, 22.
Inward from the plate 20 and upon the axle 30, the invention has the first sheave 46a and the second sheave 46b mutually aligned and stacked. The two sheaves have a common outer diameter and an inner diameter. The two sheaves each have a perimeter and a shaping to an edge along the perimeter where the shaping guides and receives the lines 11, 12. The first sheave receives the first line 11 here shown wrapping clockwise, that is, during reeling in. The second sheave releases the second line 12 here shown unwrapping clockwise, that is, during paying out. The inner diameters of the sheaves cooperate with the outer diameters and thickness of the sheaves to receive nearly the full length of the lines, typically less than fifty feet per line. Outward from the sheaves, the invention has its second plate 22 with its bearing 24 ready to receive the other end of the axle in this figure. The second plate has the same shape as the first plate 20 and similar orientation with its aperture 23 upward on the same line with that of the first plate's aperture. Here shown to the left, the two plates mutually join and reinforce proximate their apertures with the strut 45 here shown as a rounded cylinder and alternatively a tube. Outward and slightly downward from the strut, the invention has its anti-two blocks 50. The anti-two blocks have a generally figure eight like shape in plan view. The upper part of the figure eight like shape pivotally engages the plate 20 and the second plate 22 while the lower opening of the figure eight like shape admits a line through it.
Turning to the preferred embodiment with a single piece combination pulley,
More importantly, during usage of the invention, the first line extends opposite from how the two second lines extend. This arrangement of lines lifts a load and limits twisting of the load when raised or lowered. That is during usage, as the pulley turns, the outer plates and their adjacent inner plates turn simultaneously in the same direction, the invention has the first line shorten as the pulley takes it up between the two inner plates and the second lines lengthen as the pulley pays it them out. The outer plates and the inner plates have their respective first diameters and second diameters. The first diameters and second diameters are the same. Alternatively, the first diameter is larger than the second diameter. The outer plates and the inner plates preferably have the same thicknesses, or alternatively the outer plates have a greater thickness than the inner plates, or further alternatively, the inner plates have a greater thickness than the outer plates. Concealed beneath the lines in this figure, the pulley has stubs between the outer plates and the inner plates spacing pairs of plates to receive the appropriate lines. The stubs are later shown in
Outwardly from the plate 20, that is, upward in the figure, the invention has its gearbox 40 with its height noticeably more than the thickness of the plate. The gearbox has its motor 41 extending outwardly, here shown to the left, and has the signal unit 42 upon its end outward from the plate. Opposite plate 20 and the pulley, the invention has its second plate 22 of the same shape as the plate 20. The second plate also has its gearbox 40 also with a height noticeably more than the thickness of the plate. This gearbox has its motor 41 extending outwardly, here shown to the left, and has the signal unit 42 upon its end outward from the plate. In the preferred embodiment, the invention has a gearbox and motor upon the plate and the second plate. In an alternate embodiment, the invention has one gearbox and one motor just upon the plate.
Shown above the plate 20 the invention has one of two gearboxes 40 with a motor and signal unit concealed behind the curved face 40b of a gearbox. The second plate 22 also has its gearbox 40 and concealed motor and signal unit in the same direction as the other gearbox. The gearboxes have a fixed connection to the axle and deliver motive power to turn the pulley. The motive power reaches the pulley via the axle from the electric motors 41 turning upon command from the signal units 42. The signal units have their locations away from the motors for best reception of commands from an operator.
And then
The bearing has a shape that admits a hexagonal cross section of the axle and allows the axle to extend further into cooperation with the gearboxes. The axle has a hexagonal cross section for its full length. The axle fits into a hexagonal opening 47 centered upon a pulley 80 preferably of single piece construction. It has the two spaced apart outer plates 81 and two inner plates 82 equally spaced apart. Each outer plate has a hexagonal opening 47 centered thereon. A stub 83 internally separates each pair of adjacent plates 81, 82 as shown. The Applicant foresees the stubs having suitable shapes for wrapping of line, including hexagonal shown, round, square, triangular, oblong, elliptic, and the like. Each stub has a central hexagonal chamber suitable for admitting the axle 30 therein. Each stub ultimately has a line wrap upon it. The middle stub 83 has the first line 11 wrap upon it while the two other stubs 83, positioned outwardly of the middle, have second lines 12 wrap around them. The axle, hexagonal openings, plates 81, 82, and stubs 83, each orient upon a common centerline along the axis of this exploded view. As above, the axle has one of a press fit, a swage, or external pins utilized for a firm connection to the stubs and plates.
Inward from the plate 20 and upon the axle 30, that is, from left to right, the invention has an outer plate 81 with the shown hexagonal opening 47 then a stub 83 of an inner plate 82. This inner plate spaces away from the outer plate by the stub so that second line 12 enwraps upon the stub. To the right of the inner plate 82, a second stub 83 denotes the middle of the pulley and continues to the second inner plate 82 as shown. The two inner plates mutually space away by the stub so that the first line 11 enwraps the middle stub during usage. The second inner plate oppositely has a third stub 83 extending away, to the right, to the other outer plate 81. The third stub provides a spacing to enwrap the other second line 12. The four plates 81, 82 are mutually parallel and spaced apart. Each plate has a thickness sufficient for rigidity, to support the enwrapped line adjacent, to withstand deflection of the lines against the plates as during wind, and to support the loads imparted by the lines. As above, the outer plates 81 have their first diameter and the inner plates have their second diameter. The four plates have mutual alignment and coaxial stacking upon the axle. Each plate has a perimeter and a shaping to an edge along the perimeter that guides the lines 11, 12 upon the stubs adjacent to the plates. As described, the leftmost stub receives a second line 12 enwrapped upon between the outer plate 81 and the left most inner plate. Then the first line 11 wraps clockwise, that is, during reeling in, upon the middle stub 83 between the two inner plates 82. The pulley releases the first line 11 from the middle stub here shown unwrapping clockwise, that is, during paying out. The diameters and widths of the stubs cooperate with the first diameter of the outer plates and the second diameter of the inner plates to receive nearly the full length of the lines, typically less than fifty feet per line. Outward from the middle stub, the pulley has the other inner plate 82 that continues with the rightmost stub 83 to the other outer plate 81. In the preferred embodiment, the pulley is symmetric upon at least one axis. From the other outer plate at the right, the invention has its second plate 22 with its bearing 24 ready to receive the other end of the axle in this figure. The second plate has the same shape as the first plate 20 and similar orientation with its aperture 23 upward on the same line with that of the first plate's aperture. Here shown to the left, the two plates mutually join and reinforce proximate their apertures with the strut 45 here shown as a rounded cylinder and alternatively a tube. Outward from the strut, the invention has its anti-two blocks 50 for each line. The anti-two blocks have a generally figure eight like shape in plan view. The upper part of the figure eight like shape pivotally engages the plate 20 and the second plate 22 while the lower opening of the figure eight like shape admits a line through it. In an alternate embodiment, the anti-two blocks are electrically powered safety switches.
From the aforementioned description, a chain fall has been described. The chain fall is uniquely capable of simultaneously adjusting the length of two lines in opposite directions. Further, the chain fall may also have anti-two blocks and other related features compatible with the structure and purpose of the invention as shown and described. The chain fall and its various components may be manufactured from many materials, including but not limited to, ferrous and non-ferrous metal foils, their alloys, composites, polymers, such as nylon, polypropylene, polyvinyl chloride, high density polyethylene, polypropylene, and other materials.
Various aspects of the illustrative embodiments have been described using terms commonly employed by those skilled in the art to convey the substance of their work to others skilled in the art. However, it will be apparent to those skilled in the art that the present invention may be practiced with only some of the described aspects. For purposes of explanation, specific numbers, materials and configurations have been set forth in order to provide a thorough understanding of the illustrative embodiments. However, it will be apparent to one skilled in the art that the present invention may be practiced without the specific details. In other instances, well known features are omitted or simplified in order not to obscure the illustrative embodiments.
Various operations have been described as multiple discrete operations, in a manner that is most helpful in understanding the present invention, however, the order of description should not be construed as to imply that these operations are necessarily order dependent. In particular, these operations need not be performed in the order of presentation.
Moreover, in the specification and the following claims, the terms “first,” “second,” “third” and the like —when they appear—are used merely as labels, and are not intended to impose numerical requirements on their objects.
The above description is intended to be illustrative, and not restrictive. For example, the above-described examples (or one or more aspects thereof) may be used in combination with each other. Other embodiments can be used, such as by one of ordinary skill in the art upon reviewing the above description. The Abstract is provided to allow the reader to ascertain the nature of the technical disclosure. Also, in the above Detailed Description, various features may be grouped together to streamline the disclosure. This should not be interpreted as intending that an unclaimed disclosed feature is essential to any claim. Rather, inventive subject matter may lie in less than all features of a particular disclosed embodiment. Thus, the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separate embodiment. The scope of the invention should be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.
As such, those skilled in the art will appreciate that the conception, upon which this disclosure is based, may readily be utilized as a basis for the designing of other structures, methods and systems for carrying out the several purposes of the present invention. Therefore, the claims include such equivalent constructions insofar as they do not depart from the spirit and the scope of the present invention.
This non-provisional application claims priority to provisional application Ser. No. 63/015,934 filed on Apr. 27, 2021 which is owned by the same inventor.
Number | Date | Country | |
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63015934 | Apr 2020 | US |