Embodiments disclosed in the present application generally relate to roadside safety systems, and in particular, to terminals and anchors for cable or wire rope roadside safety systems.
Traffic barriers and medians are used along roadways to redirect errant vehicles, such as to prevent the vehicles from colliding with oncoming traffic (e.g., head-on collisions with other vehicles) or various other hazards located adjacent the roadway, while minimizing the damage to the vehicle and injury to its occupants resulting from impacting the traffic barrier or median. Roadside safety systems may employ cable or wire rope systems or guardrails. Roadside safety systems may also be designed with a length of need (LON) to prevent collision with specific stationary roadside obstacles or to prevent vehicles from entering areas of concern. Cable or wire rope traffic safety systems are generally installed with foundational structures that extend below grade. Typically, two or more foundational structures may be used to install an anchoring point for the cables. After impact with a vehicle, the many components of the anchoring system may need to be replaced, for example support posts that may have been deformed or otherwise damaged.
Therefore, a need remains for an anchoring system that is cost competitive as well as easy and quick to install, and which has components that may be reused or easily replaced after a collision.
Nothing in this section should be considered to be a limitation on the claims of this application.
In one aspect, one embodiment of a single anchor terminal includes a release post, a cable, a brace and an anchor base. The cable has an end portion that is releasably coupled to the release post and extends from the release post in a first direction. The brace supports the release post in an upright position and extends from the release post in a second direction that is opposite the first direction. The brace includes a first portion that is attached to the release post and a second portion that is coupled to the first portion with a release component. The anchor base includes a main post that supports the release post and a brace anchor that is coupled to the main post. The second portion of the brace is coupled to the brace anchor.
In another aspect, one embodiment of a cable release system for a single anchor terminal includes a pair of keeper plates disposed on opposing first and second sides of a release post of the single anchor terminal, a pair of notched plates disposed adjacent the keeper plates, and a brace that extends from the release post to support the release post in an upright position. The keeper plates each have apertures adapted to receive an end portion of a cable that extends in a first direction from the release post. The notched plates each have lateral notches adapted to receive the end portion of the cable, and the lateral notches align with the apertures of the keeper plates. The brace extends in a second direction opposite the first direction.
In another aspect, one embodiment of a tension release system for a single anchor terminal includes a brace that extends from a release post of the single anchor terminal to a brace anchor that has an above grade portion and a below grade portion. The brace has a first portion and a second portion that have adjoining portions. The adjoining portions of the first and second brace portions each have a catch and an indent. The catch has an inclined surface and a flat surface opposite the inclined surface and the indent has an inclined surface and a flat surface opposite the inclined surface of the indent. A distal end of the first portion is attached to the release post and a distal end of the second portion is attached to the above grade portion of the brace anchor. The distal ends of the first and second portions form opposing ends of the brace.
In yet another aspect, one embodiment of a method for installing a single anchor terminal includes attaching a brace anchor to a main post of the single anchor terminal, such that the brace anchor forms a truss that extends from the main post. At least a portion of the brace anchor and the main post are installed below grade, and a release post is supported by the main post. The release post is supported in the upright position by inserting a brace between the release post and the brace anchor. Inserting the brace includes coupling a first portion of the brace to the release post and coupling a second portion of the brace to an above grade portion of the brace anchor. The method also includes adjoining the first and second portions with a release component.
In another aspect, an embodiment of a method for triggering a release of a cable from a single anchor terminal includes impacting a first side of a brace of the single anchor terminal. The brace has a first portion that extends from a release post and a second portion that is coupled to the first portion with a release component. The brace supports the release post in an upright position by providing resistance against tension that is applied by the cables on the release post in a first direction. The release post is supported by an anchor base. The method also includes triggering the release component, which decouples the second portion from the first portion of the brace and releases the release post from the brace anchor.
In yet another aspect, an embodiment of a method for triggering release of cables from a single anchor terminal includes impacting a cable with a vehicle in a lateral direction. The cable has an end portion that is releasably coupled to a release post of the single anchor terminal and the cable extends in a first direction through apertures of a pair of keeper plates that are disposed on opposite first and second faces of the release post. The cable further extends into laterally opening notches of a pair of notched plates that are disposed adjacent the keeper plates. A tensile load is applied to the cable, thereby applying a tensile load to the brace that support the release post in an upright position. The brace extends from the release post in a second direction opposite the first direction and includes a first portion attached to the release post and a second portion coupled with the first portion by a release component. The cable breaking the keeper plates, which releases the cable from the laterally opening notches.
The foregoing paragraphs have been provided by way of general introduction, and are not intended to limit the scope of the following claims. The various preferred embodiments, together with further advantages, will be best understood by reference to the following detailed description taken in conjunction with the accompanying drawings.
Various embodiments and/or implementations are described below with reference to the drawings. The relationship and functioning of the various elements of the embodiments may better be understood by reference to the following detailed description. However, embodiments are not limited to those illustrated in the drawings. It should be understood that the drawings are not necessarily to scale, and in certain instances details may have been omitted that are not necessary for an understanding of embodiments disclosed herein, such as—for example—conventional fabrication and assembly. As used herein, the terms “embodiment” and “implementation” refer to examples of elements and/or configurations disclosed herein. The invention is defined by the claims, may be embodied in many different forms, and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey enabling disclosure to those skilled in the art.
As used in this specification and the claims, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. Directional terms “front,” “rear,” “up,” “down,” and variations thereof, refer to a relative direction, position, or orientation of an element, and do not limit the element to a particular configuration, unless otherwise specified. For example, a front side, edge or face, may refer to a rear side, edge or face, when an element is flipped from side to side, or upwards may refer to downwards when an element is turned 180 degrees. Ordinal numbers, such as “first,” “second,” “third,” are used herein to distinguish one element or component from another, but do not limit the order, orientation, or configuration of such elements in any way, unless specifically stated otherwise. For example, a first direction may refer to a forward or rearward direction, and a second direction may refer to a direction other than the first direction, or the first direction may be termed a second direction and vice versa, without departing from the scope of the present disclosure. The terms “cable,” “wire rope,” and “rope” are used interchangeably herein to refer to a length of steel or other metallic strands, or other resilient material, twisted, braided, or otherwise bound together, to create a cable having a sufficient overall diameter and length suitable for use in a roadside safety system to redirect errant vehicles upon impact of the vehicle with the cable or wire rope.
Some embodiments and implementations of a single anchor terminal for a roadside wire rope barrier and methods for installing and assembling a single anchor terminal are provided. Also provided are some embodiments and implementations of a method for triggering release of a cable from a single anchor terminal. The single anchor terminal includes a release post, a knee brace that supports the release post in an upright position, and an anchor base that includes a main post and a knee brace anchor. The knee brace extends rearwardly from the release post and includes an upper portion and a lower portion. The upper and lower portions of the knee brace are coupled with a release component. The main post of the anchor base supports the release post and the knee brace anchor is coupled to the knee brace. A cable is releasably coupled to the release post by an end portion of the cable, and the cable extends forwardly, or in the opposite direction to which the knee brace extends, from the release post. The other end of the cable is attached to another terminal, such as another single anchor terminal or other terminal, such that the length of the cable between the terminals is in high tension.
An implementation of a single anchor terminal 100 is shown in
The first portion 112 is attached to the release post 102, for example with a fastener or hinge 118, and may be rotatable relative to the release post 102. The second portion 114 of the brace 104 is attached to the brace anchor 110, such as by a fastener or hinge 120, and may be rotatable relative to the brace anchor 110. In some implementations, the release post 102 is angled relative to the ground, or inclined or angled towards the brace 104, and the brace 104 is inclined or angled towards the release post 102. In some implementations, a pair of notched plates 122, 124 is disposed on opposite first and second faces of the release post 102 and a pair of keeper plates 126, 128 is disposed adjacent the notched plates 122, 124. Some implementations of the single anchor terminal 100 include only one notched plate or three or more notched plates and/or one keeper plate or three or more keeper plates. The notched plates 122, 124 and keeper plates 126, 128 may each be formed as a single component or may comprise multiple components joined together. The release post 102 may include one or more holes strategically placed to cause the release post 102 to yield in a predictable, safe manner.
In some implementations, as shown in
As another example, the base plate 1006 may be anchored with fourteen (14) ASTM A449 Ø⅝″×minimum 8″ all-thread rods (with washers and hex nuts) and epoxy, with minimum pullout strength of 10,000 lbs and shear strength of 5000 lbs, or Ø⅝″ mechanical anchors of comparable strength. The embedment depth of the rods may be 6″ or greater with either type, with 2″ protrusion (or more or less) above the base plate 1006, and two threads or more exposed above the nut. It is contemplated that other fasteners or mounting systems may be used that would provide similar strength and stability to the system.
As shown in
Embodiments of the single anchor terminal 100 are discussed in further detail, including with respect to when the vehicle 220 impacts the cables 202, 204, 206 within the length of need (LON) while traveling in the first direction or the second direction 218 (as shown in
In some implementations, for example, as shown in
With reference to
Turnbuckles are installed along the cables 202, 204, 206 between line posts to adjust tension along the length of the cables, such as to maintain high tension in the cables. In some implementations, turnbuckles are not installed in or at the terminal 100 or in the transition between the terminal 100 and the length of need (LON). Instead, the turnbuckles are installed between line posts 208, such as between the sixth and seventh posts along the cables, counting the release post 102 of the single terminal anchor 100 as the first post. The cables 202, 204, 206 are arranged in an alternating configuration on opposing faces of the release post 102, such that the top cable 202 and bottom cable 206 are located on the third face of the release post 102 and the middle cable 204 is located on the opposing fourth face of the release post 102. When the single anchor terminal 100 is installed along the side of the road for vehicular traffic traveling in the first direction, as shown in
As shown in
In some embodiments, the keeper plates 126, 128 are disposed between the notched plates 122, 124 and the release post 102. Alternatively, the notched plates 122, 124 are installed between the keeper plates 126, 128 and the release post 102, and the end fittings 228, 230, 232 of the cables abut against the keeper plates 126, 128 to maintain the cables in the notches of the notched plates.
As shown in
An example of an embodiment of a portion 112, 114 of a brace 104 is shown in
In some embodiments, the brace portion 112, 114 is machined or formed from ASTM A572 Grade 50 material, with outer dimensions measuring 19.875 inches long, 2 inches wide, and 0.75 thick. To facilitate release of the first and second portions 112, 114 from an interlocking position, as described in further detail that follows, a chamfer 624 is formed in the flat perpendicular edges 614, 622 of the catch 602 and indent 604. The catch 602 also has a flat edge 626 that is generally parallel with the longitudinal axis Xbrace portion and the indent 604 has a flat edge 628 that is generally parallel with the longitudinal axis Xbrace portion. A first hole 630 extends from the flat edge 626 of the catch 602 through the surface 616 of the brace portion 112, 114 opposing the flat parallel edge 626 of the catch 602. A second hole 632 extends from the flat edge 628 of the indent 604 through the surface 616 of the brace portion 112, 114 opposing the flat parallel edge 628 of the indent 604. When two brace portions 112, 114 are arranged in an interlocking configuration, the first and second holes or apertures 630, 632 of one brace portion align or are complementary with the second and first holes or apertures 632, 630 in the other brace portion, so as to receive a fastener to hold together the adjoining ends of both brace portions.
An example of a foundation 700 for a single anchor terminal 100 is shown in
The system may allow cables to terminate at a location above grade greater that other existing terminal systems. This may provide improved performance during impact because there is less difference in the height at which cables are held at a terminal post 210, 212, or 214 compared to the height at which cables are held at a post 208 within the length of need, and compared to the height at which cables are held at the single anchor terminal 100. Overall terminal length may also be reduced relative to other types of cable barrier systems. Reduction in terminal length may also reduce exposure to impact. The single anchor terminal 100 also may reduce deformation to components and allow more components, such as the release post, to be reused after impact. Single Anchor Terminal Failure Modes.
Failure Mode No. 1: With reference to
Vertical forces applied on the cables 202, 204, 206 may cause the cables to slide along the upward and/or downward sloped edges 308, 310 and out of the notches 302 of the notched plates 122, 124 and break or tear through edge portions of the keeper plates 126, 128, thereby releasing the cables 202, 204, 206 from the anchored position. The first point of failure is in the keeper plates 126, 128, when the cables break or tear through the keeper plate apertures 302. As used herein, the term “break” means to cause a component to reach failure mode at one or more portions or locations on, along, or in the component. The term “breakable” refers to a component that is able to break or fail, such as in a particular failure mode if one is specified, including, for example and without limitation, shearing, tearing, fracturing, and/or other known types of failure.
The keeper plates 126, 128 are designed to maintain sufficient resistance or tension in the cables to redirect the vehicle 220, while minimizing damage to the vehicle and injury to occupants by allowing the cables to tear through the keeper plates 126, 128 after a predetermined load or tension in the cables is reached. The shear strap 148 and brace 104 also provide resistance against movement of the release post 102 in the first direction, so as to maintain sufficient tension in the cables to redirect the errant vehicle 220. The brace portions 112, 114 remain in an interlocked configuration to support the release post 102 in an upright position. In the interlocked configuration, tension in the cables causes the flat perpendicular edge of the catch 602 of the first brace portion 112 to abut against the flat perpendicular edge of the indent 604 of the second brace portion 114. In the released configuration, e.g., when the catch 602 of the first portion 112 is released from the indent 604 of the second portion 114, the brace 104 provides no resistance to the release post 102, and tension in the cables will cause the release post 102 to collapse in the first direction 216 tipping over the edge of the shear strap 148.
Failure Mode No. 2: With reference to
Failure Mode No. 3 (Head-on Impact): When a vehicle 220 is traveling in the first direction 216 and directly impacts the brace 104 (for example, as shown in
Failure Mode No. 4 (Reverse Impact): When a vehicle 220 is traveling in the second direction and the first point of impact is with the release post 102, the impact induces compressive forces along the longitudinal axes of the brace portions 112, 114. The inclined edge 612 of the catch 602 of the first brace portion 112 slips against the inclined edge 620 of the indent 604 of the second brace portion 114, and vice versa, thereby triggering the release component 116, decoupling the adjoining ends of the first and second portions 112, 114 of the brace 104, and causing the brace 104 to collapse. In implementations where the adjoining ends of the first and second brace portions 112, 114 are held together by one or more fasteners 158, the brace collapses when the fasteners 158 fail in tension. The fasteners 158 are designed to not to resist impact from vehicles traveling in the second direction, so as to allow the release post 102 to lay over collapse in the second direction after the release component 116 is triggered.
Failure Mode No. 5 (Lateral Impact): When a vehicle 220 impacts the single anchor terminal 100 from a lateral direction (for example, as shown in
In one embodiment, the single anchor terminal 100 comprises a high-tension anchor release post 102 coupled to a knee brace 104 and an anchor base 106. The release post 102 may be inclined towards the knee brace 104 to provide for increased wire rope anchorage and release performance. Front and rear notched plates 124, 122 attached to the release post 102 can accommodate lateral and vertical release, but provides a strong tension anchor. Keeper plates 126, 128 retain terminal studs at the end of each wire rope attached to the release post 102. The knee brace 104 includes interlocking members 112, 114 that brace or support the release post 102.
Notched plates 122, 124 and keeper plates 126, 128 may be bolted, welded, or locking to the release post 102. The release post 102 may be a rectangular or W-section, built-up member, solid stock, 3D printed, etc. The notched plates 122, 124 may be formed using the flanges of a W-section release post. The shear strap 148 may be made from various cross-sections or materials, including, for example, cast aluminum, cast iron, cast steel, or other frangible materials. The trigger brace 104 may be made from ductile material that fails by net section fracturing, such as brittle material that fractures on impact, and is strong in tension, weak in bending connection.
Yielding holes may be located on alternate flanges of each terminal post at grade to assist with the post twisting and laying down in a predictable manner. In some implementations, the release post 102 is made of frangible material that fractures in a predictable manner. The system can include terminal posts bolted into sleeved foundations to reduce the possibility of projecting posts. The system is symmetrically designed to be able to work with three or four cables or wire ropes, or any other number of cables or ropes, in both median and shoulder roadway applications. In addition, the system works with various wire rope barrier systems with similar cable heights. The terminal posts are designed to work in either round or square post sleeves.
The single anchor terminal 100 is a roadside safety device that can be used with wire rope safety systems, such as Trinity's Wire Rope Safety System (CASS™) TL-3 or TL-4 wire rope barrier or other National Cooperative Highway Research Program (NCHRP) Report 350 or AASHTO MASH qualified wire rope barriers with similar wire rope heights. The wire rope barrier serves to redirect errant vehicles that leave the roadway, thus aiding in preventing potential head-on collisions with other vehicles. During an impact in the length-of-need (LON), the wire ropes serve to capture and redirect the errant vehicle. The single anchor terminal 100 is designed to provide a single termination point for the cables or wire ropes, in either a three or four wire rope system.
A Trinity CASS™ S3 system and two single anchor terminals 100 were installed, as shown in
Single anchor terminals 100 were used for the upstream and downstream anchorage (post 1 and 36). As used herein and with reference to
With reference to
As shown in
The sleeves 910 had outer dimensions of 3 inches×4 inches×27-inches deep. Each post rested on pre-punched tabs 912 located 14 inches below grade in each sleeve to maintain its vertical height. The sleeves 910 were installed in 12-inch diameter×30-inch deep drilled shaft concrete foundations 904. The top of each sleeve and foundation were flush with grade. Each foundation was reinforced using a single 8-inch outer diameter #3 reinforcing ring 914 placed approximately 3 inches below the top of the foundation.
With reference to
The anchor base 106 was fabricated from W6×15 structural section (e.g., main post 108) capped with a 7 inch×8.5 inch×0.5-inch thick flat plate 134. The W6×15 was set within the reinforced concrete foundation 700, offset 6 inches downstream, center-to-center from the concrete foundation with its strong axis perpendicular to the length of the installation. The flat plate 134 was welded to the top of the W6×15 main post 108 with its 7-inch length oriented parallel to the W6×15 post's strong axis. The edge of the plate 134 was offset 1.75 inches from the downstream flange of the W6×15. The anchor post 108 extended 46.5 inches into the concrete foundation 702. The overall height above grade, to the top of the flat plate 134, was 2 inches. A 7-inch long shear strap 148, fabricated from 2-inch wide×0.375-inch thick flat bar, was bolted to the top, downstream edge of the flat plate 134. These were bolted together using three 0.625-inch diameter bolts 150. These bolts 150 were centered along the centerline of the shear strap 148 and spaced 2.5 inches apart. The anchor base 106 and reinforced concrete foundation 702 were re-used from previous tests performed. The shear strap 148 was re-used from the previous test performed.
The release post 102 was fabricated from an approximately 44.6-inch long HSS3×5×0.375 hollow structural tube section welded to a 7-inch wide×6-inch long×0.25-inch thick flat plate 136. This flat plate 136 nested atop and against the anchor base 106 and shear strap 148, respectively. The release post 102 abuts against the shear strap 148 such that the shear strap 148 prevents the release post from slipping relative to the anchor base while the ropes are in tension. The release post 102 was oriented with its strong axis perpendicular to the length of the installation. The release post 102 tilted upstream 6.5 degrees from vertical. When installed on the anchor base 106, the release post 102 extended approximately 46 inches above grade. The release post 102 was re-used from the previous test performed.
The release post plate 136 and anchor base plate (or flat plate) 134 interlock together for a unidirectional, shear-only connection. This connection was designed to carry shear-only from the tensile load of the wire ropes 202, 204, 206 and cannot develop shear resistance in the reverse direction (i.e., the second direction indicated by arrow 218 as shown in
The approximate height of each wire rope 202, 204, 206, horizontally through the upstream terminal (between posts 2 and 4), was 14.25, 25.50, and 29.25 inches above grade from bottom to top, respectively. Between post 2 and the single anchor terminal 100, the wire ropes 202, 204, 206 descend to their respective termination heights. These heights are discussed in detail below. Between posts 4 and 5, the wire ropes 202, 204, 206 ascend to their respective LON heights. Each wire rope 202, 204, 206 was restrained vertically at each post using a single 0.3125-inch diameter locking hook bolt. The locking hook bolts were attached to the terminal line posts through pre-located holes in the web of the posts. The downstream terminal had details and dimensions equal to the upstream terminal.
The wire ropes 202, 204, 206 terminated into the single anchor terminal 100 at approximately 6.8, 8.7, and 10.2 inches above grade at approximate angles of 4.1, 8.9, and 8.9 degrees from horizontal from bottom to top, respectively. These measurements were taken at the intersection of a vertical axis, which is coincident with the midpoint of the base of the release post 108 and each wire rope fitting 228, 230, 232. The wire rope fittings 228, 230, 232 terminate in an alternating (side-to-side), staggered fashion, with the top and bottom wire ropes on the field side and the middle wire rope on the traffic side. An 8-inch×6-inch×0.75-inch thick steel plate 124 and a 9-inch×6-inch×0.25-inch thick plate 122 were attached to the front (downstream) and rear (upstream) of the release post, respectively. The plates 122, 124 had angled notches 302 (as shown in
To resist the moment introduced into the release post 102 by the wire rope's eccentricities and angles, the release post 102 was braced approximately 30.2 inches above grade. The knee brace 104 used was fabricated from 2-inch wide×0.75-inch thick flat steel strap cut into interlocking sections 112, 114. Each section 112, 114 was 19.875-inch long overall and had a 0.75-inch diameter hole 610 located 1 inch from one end, along its centerline, or longitudinal axis Xbrace portion. Opposite the hole, a catch, 602, configured as a single 0.5-inch deep tooth, was located along the section's centerline. Two sections 112, 114 were placed together, rotated 180 degrees about each centerline, and retained together using two #8-32 machine screws 158, lock washers, and nuts. Each machine screw 158 was located 1.75 inches on each side from the tooth face 626 (for example, as shown in
The knee braces 104 anchored to a HSS3×5×0.375 hollow structural section 110 that extended approximately 3 inches above grade. A single 0.625 inch diameter×6.5-inch long bolt 120 passed through both knee braces 104 and the HSS3×5×0.375 brace anchor 110. The nut was not tightened. The base of the HSS3×5×0.375 hollow structural section 110 attached to the W6×15 anchor base post 108 at about 12.75 inches below grade using two 0.5-inch diameter bolts 510. This HSS3×5×0.375 brace anchor 110 extended upward at a 45 degree angle. A S3×5.7 ground strut 502 (for example, as shown in
In a reverse direction impact (e.g., impact from a vehicle traveling in the second direction, for example, as indicated by arrow 218 in
Once the wire ropes 202, 204, 206 have released, whether from lateral or vertical load, the base of the release post 102 rests on an anchor 108 that does not develop significant resistance in the reverse direction. Construction bolts 138 may be used to support the release post 102 against minor impact, such as from weather or maintenance. The construction bolts 138 are designed to shear before sufficient resistance develops to cause deformation to the release post 102, such that the release post 102 may be reinstalled for subsequent use. The release post 102 will simply rotate about the bottom of the knee brace 104 bolt and lay over. If the release post 102 does not rotate about the bottom knee brace bolt 120, the knee brace sections 112, 114 will separate and allow the release post 102 to collapse, or lay over. For example, fasteners 158 holding the knee brace, or trigger, members 112, 114 together will fail in tension. Each knee brace section 112, 114 has a 45 degree notch or indent 604 where they interlock to facilitate this “slip joint” in the reverse direction.
In a head-on impact (e.g., when a vehicle 220 is traveling in the first direction, for example, as indicated by arrow 216 shown in
Although the present invention has been described with reference to preferred embodiments, those skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention. As such, it is intended that the foregoing detailed description be regarded as illustrative rather than limiting and that it is the appended claims, including all equivalents thereof, which are intended to define the scope of the invention.
This application is a divisional of U.S. application Ser. No. 14/926,935, filed Oct. 29, 2015, which application claims the benefit of U.S. Provisional Application No. 62/102,903, filed Jan. 13, 2015, and also claims the benefit of U.S. Provisional Application No. 62/076,231, filed Nov. 6, 2014, the entire disclosures of which are hereby incorporated herein by reference.
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20190194889 A1 | Jun 2019 | US |
Number | Date | Country | |
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62076231 | Nov 2014 | US |
Number | Date | Country | |
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Parent | 14926935 | Oct 2015 | US |
Child | 16291664 | US |