Not Applicable
The present invention relates generally to biomass stoves. More particularly, this invention pertains to biomass stoves utilizing primary and secondary combustion.
Single burn rate pot stoves are cheap wood burning appliances typically used to heat cabins, tents, or other secondary or low cost shelters. Single burn rate pot stoves are typically configured to burn split wood or logs inserted into the burn chamber through a door in the front of the stove. Single burn rate pot stoves have thin walls to allow heat transfer into the space to be heated. Sing burn rate pot stoves also have a very hot top plate which can be cooked on. Single burn rate pot stoves are generally very inefficient resulting in large amounts of heat loss through the flue and relatively fast consumption of wood or biomass burned therein.
Aspects of the present invention provide a single burn rate biomass stove (i.e., fixed burn rate stove) with improved burn efficiency and heat transfer to the area heated by the stove. Biomass (e.g., cut wood) is placed in the stove burn chamber through a door at the front of the stove and lit. The stove has a primary air intake in the door. The primary combustion air is routed from a top of the door to a bottom of the door and into the burn chamber. Secondary combustion air is taken in through a bottom of the stove at the front of the stove and routed under the burn chamber toward the back of the stove. A pair of secondary air manifolds receive the secondary combustion air and provide it to a plurality of air tubes extending across a top of the burn chamber. The secondary air manifolds are spaced apart from the sides of the burn chamber. The secondary combustion air is preheated as it travels under the bottom of the burn chamber and through the secondary air manifolds inside the burn chamber.
In one aspect, a single burn rate stove includes a burn chamber configured to burn biomass therein and a door configured to receive primary combustion air and provide the received primary combustion air to the burn chamber. The door is at a front of the stove. The stove further includes a bottom configured to receive secondary combustion air, a plurality of secondary air tubes extending across a top of the burn chamber, and a secondary air manifold configured to conduct the secondary combustion air from the bottom to the plurality of secondary air tubes.
In another aspect, a stove includes a burn chamber configured to burn biomass therein and a primary combustion airflow system configured to intake primary combustion air and direct the primary combustion air into the burn chamber. The stove further includes a secondary combustion airflow system configured to intake secondary combustion air, preheat the secondary combustion air, and direct the secondary combustion air into the burn chamber. The secondary combustion airflow system includes a secondary air intake configured to intake the secondary combustion air and at least one secondary air manifold fluidly connected to the secondary air intake. The at least one secondary air manifold is disposed within and extends from a bottom to a top of the burn chamber. The secondary combustion airflow system further includes a first air tube connected to and extending from the at least one secondary air manifold across the top of the burn chamber, the first air tube is configured to output the secondary combustion air into the burn chamber, and a second air tube connected to and extending from the at least one secondary air manifold across the top of the burn chamber. The second air tube is configured to output the secondary combustion air into the burn chamber.
Reference will now be made in detail to optional embodiments of the invention, examples of which are illustrated in accompanying drawings. Whenever possible, the same reference numbers are used in the drawing and in the description referring to the same or like parts.
While the making and using of various embodiments of the present invention are discussed in detail below, it should be appreciated that the present invention provides many applicable inventive concepts that can be embodied in a wide variety of specific contexts. The specific embodiments discussed herein are merely illustrative of specific ways to make and use the invention and do not delimit the scope of the invention.
To facilitate the understanding of the embodiments described herein, a number of terms are defined below. The terms defined herein have meanings as commonly understood by a person of ordinary skill in the areas relevant to the present invention. Terms such as “a,” “an,” and “the” are not intended to refer to only a singular entity, but rather include the general class of which a specific example may be used for illustration. The terminology herein is used to describe specific embodiments of the invention, but their usage does not delimit the invention, except as set forth in the claims.
As described herein, an upright position is considered to be the position of apparatus components while in proper operation or in a natural resting position as described herein. As used herein, the upright and assembled orientation of a single burn rate wood stove with secondary combustion is when operating on a generally level surface such as shown in
The phrase “in one embodiment,” as used herein does not necessarily refer to the same embodiment, although it may. Conditional language used herein, such as, among others, “can,” “might,” “may,” “e.g.,” and the like, unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain embodiments include, while other embodiments do not include, certain features, elements and/or states. Thus, such conditional language is not generally intended to imply that features, elements and/or states are in any way required for one or more embodiments or that one or more embodiments necessarily include logic for deciding, with or without operator input or prompting, whether these features, elements and/or states are included or are to be performed in any particular embodiment.
Referring now to
Biomass, e.g., cut wood, is placed in the stove burn chamber 24 through a door 30 of the front wall 14 and lit. The stove 10 has a primary air intake 32 at a top of the door 30 (
In one embodiment, the door 30 includes a window, with the intake 32 above the window and the outlet 34. The primary combustion air PA can enter the intake 32 above the window and exit the door 30 into the burn chamber 24 below the window. As shown, the stove 10 does not include a window.
The secondary airflow system 28 includes a secondary air intake 38, which intakes secondary combustion air SA through the bottom 20, a secondary air channel 40, at least one secondary air manifold 42, 44, and air tubes 46, 48, 50 structurally and fluidly connected to the at least one secondary air manifold 42, 44 for outputting the secondary combustion air SA into the burn chamber 24 (
The secondary combustion air SA enters the secondary air intake 38 at the bottom 20. In more detail, the bottom 20 comprises a bottom 52 of the burn chamber 24 and a bottom plate 54 spaced apart from and located below the bottom 52 of the burn chamber 24 (
The stove 10 preheats the secondary combustion air SA in multiple stages. The secondary combustion air SA is preheated as it passes under the burn chamber 24, through the secondary air manifolds 42, 44, and the air tubes 46, 48, 50. Initially, the secondary combustion air SA is preheated as it passes underneath the bottom 52 of the burn chamber 24. Thereafter, the secondary combustion air SA is further preheated as it passes from the bottom 52 of the burn chamber 24, through the secondary air manifolds 42, 44 inside the burn chamber 24. The secondary combustion air SA is further preheated as it passes through and out of the secondary air tubes 46, 48, 50. The secondary combustion air SA ignites the gases (e.g., smoke) in the burn chamber 24.
Each secondary air manifold 42, 44 is fluidly connected to the secondary air intake 38 and the secondary air channel 40. Each secondary air manifold 42, 44 is connected to and supported by a base plate 56, which in turn is connected to the bottom 52 of the burn chamber 24 via fasteners. Each secondary air manifold 42, 44 can extend below the base plate 56, and also the bottom 52 of the burn chamber 24, and reside at least partially within the secondary air channel 40. Each secondary air manifold 42, 44 is located within the burn chamber 24 and spaced apart from the front wall 14, the side walls 18, the top 22, and the back wall 16, which allows air to pass therebetween and preheat the secondary combustion air SA within the secondary air manifold(s) 42, 44. Each secondary air manifold 42, 44 extends from the bottom 52 of the burn chamber 24, at the back of the burn chamber 24 (i.e., next to the back wall 16), toward a top of the burn chamber 24. Therein, each secondary air manifold 42, 44 is configured to conduct the secondary combustion air SA toward the top of the burn chamber 24 and forward to the air tubes 46, 48, 50 at the top of the burn chamber 24.
Each secondary air manifold 42, 44 includes one or more portions 58, 60 (
The secondary air tubes 46, 48, 50 extend across the top of the burn chamber 24 between the pair of secondary air manifolds 42, 44. The secondary air tubes 46, 48, 50 may be rigidly or removably connected to the secondary air manifolds 42, 44 at each end thereof. As a result of each end of each air tube 46, 48, 50 being connected to the respective secondary air manifolds 42, 44, the secondary combustion air SA is simultaneously fed into each end of each air tube 46, 48, 50, resulting in an even distribution of the secondary combustion air SA across a length of each air tube 46, 48, 50 (as illustrated by the length of each airflow arrow of the air tubes 46, 48, 50 in
Each air tube 46, 48, 50 includes at least one set of air outlets 46A, 48A, 50A for outputting the secondary combustion air SA into the burn chamber 24 (
In yet another embodiment, the first, distal air tube 46, which is located next to a proximal end of the second portions 60 of the secondary air manifolds 42, 44 next to the front of the burn chamber 24, can include three sets of outlets 46A, 46B, 46C that are oriented differently from one another to individually distribute the secondary combustion air SA into the burn chamber 24 (
Thereby, the secondary combustion air SA can be unevenly distributed within the burn chamber 24, via the air tubes 46, 48, 50 for creating more turbulent airflow next to an exhaust outlet 64, augmenting the secondary combustion burn rate for burning more matter during secondary combustion (
The stove 10 can further include a baffle 66 above the secondary air tubes 46, 48, 50, which forms the top 66 of the burn chamber 24, a top plate 68 located above the baffle 66 with one or more integrated cooking surfaces (unnumbered), and a flue 70 or stovepipe at the back of the stove 10 with a butterfly valve (unnumbered) therein (
This written description uses examples to disclose the invention and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
It is contemplated within the scope of the claims that the plurality of secondary air tubes may not be identical components. It is contemplated within the scope of the claims that although a plurality of secondary air tubes may be substantially identical, a stove may include secondary air tubes within the plurality that differ in shape, size, and number and location of air outlets.
It will be understood that the particular embodiments described herein are shown by way of illustration and not as limitations of the invention. The principal features of this invention may be employed in various embodiments without departing from the scope of the invention. Those of ordinary skill in the art will recognize numerous equivalents to the specific procedures described herein. Such equivalents are considered to be within the scope of this invention and are covered by the claims.
All of the compositions and/or methods disclosed and claimed herein may be made and/or executed without undue experimentation in light of the present disclosure. While the compositions and methods of this invention have been described in terms of the embodiments included herein, it will be apparent to those of ordinary skill in the art that variations may be applied to the compositions and/or methods and in the steps or in the sequence of steps of the method described herein without departing from the concept, spirit, and scope of the invention. All such similar substitutes and modifications apparent to those skilled in the art are deemed to be within the spirit, scope, and concept of the invention as defined by the appended claims.
Thus, although there have been described particular embodiments of the present invention of a new and useful SINGLE BURN RATE POT STOVE WITH SECONDARY COMBUSTION it is not intended that such references be construed as limitations upon the scope of this invention except as set forth in the following claims.
This application is a non-provisional application of and hereby claims priority to U.S. Provisional Patent Application No. 63/444,984 entitled “SINGLE BURN RATE POT STOVE WITH SECONDARY COMBUSTION”, filed on Feb. 12, 2023. A portion of the disclosure of this patent document contains material that is subject to copyright protection. The copyright owner has no objection to the reproduction of the patent document or the patent disclosure, as it appears in the U.S. Patent and Trademark Office patent file or records, but otherwise reserves all copyright rights whatsoever.
Number | Date | Country | |
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63444984 | Feb 2023 | US |