Gas turbine engines for use in power generation plants generally include a compressor, a combustor, and a turbine. The compressor may provide compressed air to a combustor, and the combustor may burn fuel in the presence of the compressed air to produce a hot gas. As the hot gas exits the combustor, the hot gas may enter the turbine which expands the hot gas and extracts shaft power.
Combustors may greatly contribute to the efficiency of a gas turbine engine. Generally, it is desirable for a combustor to produce lower emissions upon combusting fuel. It is also desirable to design a combustor that can adapt to the change of speed of inlet fluid, such as air, entering the combustor and/or change operating parameters based on the desired exhaust temperature of the hot gas that will enter the turbine of a gas turbine engine. For example, in order to control emissions and control exhaust temperature, combustors may inject a fuel into the compressed air stream at an inlet of the combustor based on the relative speed of the compressed air entering the inlet. The metered fuel injection may allow the ratio of fuel to compressed air to be reduced, which in turn may allow for the reduction of emissions, as well as lower the exhaust temperature when the fuel is combusted. However, combustors must still provide a sufficient amount of fuel so that combustion will occur and not “flame out,” while ensuring that a certain exhaust temperature is achieved. Accordingly, combustors may use a large amount of fuel to ensure proper combustion, which may result in high-level emissions, especially nitrogen oxide (NOx) emissions. Because of this, combustors have not been able to greatly alter or throttle the exhaust temperature range of the hot gas exiting the combustor. Further, when combustors turndown from full power to an idled state, the emissions may be high during the idled state. Therefore, the combustors and gas turbine engines have had a small turndown capability while maintaining low emissions.
Combustors also contribute to the efficiency of Compressed Air Energy Storage (“CAES”) systems. In CAES systems, the ability for combustors to turndown from full power to an idled state greatly contributes to the efficiency of the system. However, current configurations of combustors may have difficulty achieving a large turndown range.
What is needed, then, is a combustor capable of producing low level emissions while having a large turndown capability.
Embodiments of the disclosure may provide a combustor. The combustor may comprise a housing that may further comprise an inner surface. The combustor may further comprise a liner disposed within the housing. The liner may include an outer surface, wherein the inner surface of the housing and the outer surface of the liner may define an inlet configured to receive an inlet fluid. The combustor may comprise an inlet splitter disposed in the inlet and may comprise a first face and a second face, wherein the first face and the housing define a first annulus and the second face and the liner define a second annulus. A fuel supply system may be circumferentially disposed about the housing and configured to selectively inject fuel into the first annulus and the second annulus. The fuel supply system may comprise a portion of a first fuel spoke disposed within the first annulus, and a portion of a second fuel spoke disposed within the second annulus. The combustor may further include a centerbody disposed radially inward within the housing of the combustor and axially spaced from an end of the combustor. The centerbody may comprise a plurality of struts radially extending from a central hub comprising a longitudinal axis. The centerbody may be configured to receive an axial flow of the inlet fluid and the fuel and may be configured to create fluid swirl.
Embodiments of the disclosure may further provide a combustor. The combustor may comprise a housing comprising an inner surface and a liner disposed therein and comprising an outer surface that define an inlet configured to receive an inlet fluid. An inlet splitter may be disposed within the inlet, and the inlet splitter may be configured to divide the inlet into a first annulus and a second annulus. A fuel supply system may be circumferentially disposed about the housing of the combustor and may be configured to selectively inject fuel into the first and the second annulus. The combustor may further include a combustor can positioned downstream of the inlet and defined by an inner surface of the liner. The combustor can may be fluidly coupled to the inlet and configured to combust the fuel mixed with the inlet fluid to produce a hot gas.
Embodiments of the disclosure may further provide a method of operating a combustor. The method may comprise positioning an inlet splitter within an inlet of the combustor, the inlet defined by an inner surface of a housing of the combustor and an outer surface of a liner positioned therein. The inlet splitter may divide the inlet of the combustor into a first annulus and a second annulus. The method may further include receiving an inlet fluid into the first annulus and the second annulus, and selectively injecting fuel into the first annulus. The method may include swirling the flow of inlet fluid and the fuel by a centerbody positioned downstream of the inlet. The centerbody may comprise struts radially positioned about a central hub. The method may further include combusting the fuel mixed with the inlet fluid in a combustor can to produce a hot gas at a desired exhaust temperature, the combustor can defined by an inner surface of the liner and axially positioned downstream of the centerbody.
It is to be understood that the following disclosure describes several exemplary embodiments for implementing different features, structures, or functions of the invention. Exemplary embodiments of components, arrangements, and configurations are described below to simplify the present disclosure; however, these exemplary embodiments are provided merely as examples and are not intended to limit the scope of the invention. Additionally, the present disclosure may repeat reference numerals and/or letters in the various exemplary embodiments and across the Figures provided herein. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various exemplary embodiments and/or configurations discussed in the various Figures. Moreover, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed interposing the first and second features, such that the first and second features may not be in direct contact. Finally, the exemplary embodiments presented below may be combined in any combination of ways, i.e., any element from one exemplary embodiment may be used in any other exemplary embodiment, without departing from the scope of the disclosure.
Additionally, certain terms are used throughout the following description and claims to refer to particular components. As one skilled in the art will appreciate, various entities may refer to the same component by different names, and as such, the naming convention for the elements described herein is not intended to limit the scope of the invention, unless otherwise specifically defined herein. Further, the naming convention used herein is not intended to distinguish between components that differ in name but not function. Additionally, in the following discussion and in the claims, the terms “including” and “comprising” are used in an open-ended fashion, and thus should be interpreted to mean “including, but not limited to.” All numerical values in this disclosure may be exact or approximate values unless otherwise specifically stated. Accordingly, various embodiments of the disclosure may deviate from the numbers, values, and ranges disclosed herein without departing from the intended scope. Furthermore, as it is used in the claims or specification, the term “or” is intended to encompass both exclusive and inclusive cases, i.e., “A or B” is intended to be synonymous with “at least one of A and B,” unless otherwise expressly specified herein.
The present disclosure is best understood from the following detailed description when read with the accompanying Figures. It is emphasized that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
The combustor 100 may include a generally cylindrical housing 10 that extends along a longitudinal axis 9 from a first end 5 of the combustor 100 to a second end 7 of the combustor. The housing 10 may include an inner surface 11. A liner 15 may be disposed within the housing 10 of the combustor, and may include an outer surface 16 and an inner surface 18. The inner surface 11 of the housing 10 and the outer surface 16 of the liner 15 may define an inlet 20 of the combustor 100, which is configured to receive the inlet fluid from the compressor or CAES system. The liner 15 may include a substantially straight portion 17 that is positioned at a width 12 from the housing 10. The liner 15 may also include a curved portion 22 that is configured to reverse the axial flow of fluid through the inlet 20 of the combustor 100. The curved portion 22 of the liner may be disposed adjacent the second end 7 of the combustor 100. While the inlet 20 may extend from the first end 5 of the combustor 100 to the second end 7 of the combustor, following the curved portion 22 of the liner 15, the inlet 20 may continue until the liner 15 reaches a centerbody 90, as will be discussed herein. It is also contemplated that the combustor 100 may include alternative combustor types such as an axial inflow-type combustor, can-type combustor, or an annular combustor where fluid flow is not reversed.
An inlet splitter 25 may be disposed within the inlet 20 between the housing 10 and the liner 15, and may include a first face 30 and a second face 35. The inlet splitter 25 may be positioned to divide the inlet 20 into a first annulus 40 and a second annulus 45, wherein the first annulus 40 is defined as the area between the first face 30 of the inlet splitter 25 and the housing 10 of the combustor 100, and the second annulus 45 is defined as the area between the second face 35 of the inlet splitter 25 and the liner 15 of the combustor.
As shown in
A fuel supply system 70 may be circumferentially disposed about the housing 10 of the combustor 100, and may be configured to inject fuel (F) into the inlet 20 of the combustor 100. In one embodiment, the fuel supply system 70 may be configured to selectively inject the fuel into the first annulus 40 and the second annulus 45 of the inlet 20. The fuel supply system 70 may include a first fuel spoke 75 that extends into the first annulus 40, and a second fuel spoke 80 that extends into both the first annulus 40 and the second annulus 45. Alternatively, the second fuel spoke 80 may extend into only the second annulus 45. The first fuel spoke 75 and the second fuel spoke 80 may provide a flowpath that allows the fuel to be injected into the first and second annuli 40, 45. In one embodiment, the fuel supply system 70 may be configured to selectively inject an amount of the fuel into the first and second annuli 40, 45 based on the rate of inlet fluid entering the inlet 20 of the combustor 100. The fuel supply system 70 may also be configured to selectively inject an amount of the fuel into the first and second annuli 40, 45 based on the desired exhaust temperature of the hot gas to be produced by the combustor 100.
As shown in
It is contemplated that many types of combustor inflow stratification could be accomplished in a variety of ways. For example, a plurality of inlet splitters 25 may be disposed within the inlet 20, thereby creating more than two annuli within the combustor inlet 20. In such configuration, the fuel supply system 70 may include fuel spokes circumferentially disposed about the inlet splitters 25 and configured to selectively inject the fuel into any combination of annuli. Further, while the fuel supply system 70 may inject into the first annulus 40 only, thereby creating premix in the first annulus 40 only, it is also contemplated that the fuel supply system 70 may be configured to solely inject into the second annulus 45, thereby creating premix in the second annulus 45 only.
After the inlet fluid is stratified in the combustor 100 by the inlet splitter 25, and the fuel is injected into one or more of the annuli 40, 45 by the fuel system 70, the premix fuel and/or the inlet fluid may flow toward the centerbody 90, as shown in
After the premix fuel exits the centerbody 90, the premix fuel enters a cavity 130 that is disposed within the housing 10 and disposed radially inward from the inner surface 18 of the liner 15 of the combustor 100. The cavity 130 may be fluidly coupled to the inlet 20. A portion of the inner surface 18 of the liner 15 may form an outer cavity wall 135 that defines the cavity 130, as shown in
A secondary fuel supply system 137 may include a plurality of orifices 138 that may be circumferentially disposed about the combustor 100, and more specifically about the housing 10 and the liner 15. The secondary fuel system 137 may inject fuel or premix fuel into the cavity 130 and may further include an ignitor to combust the premix fuel within the cavity 130. The cavity 130 may further act as a vortex pilot region, and may provide a stable shielded premixed pilot flame zone that enhances the operating limits of the main flow of the combustor 100 in comparison to a swirl stabilized only combustor. In addition, because of the stratification of the premix fuel and inlet fluid that is swirled by the centerbody 90, the premix fuel may enter the cavity 130 with smaller regions of flammable mixture (the stratified portion with premix fuel), which further stabilizes the premixed pilot flame zone to enhance the operating limits of the combustor 100. The potential smaller regions of flammable mixture entering into the centerbody 90 and the cavity 130 may result in lower combustor 100 exhaust temperature and lower the amount of pollutant emissions.
In a preferred embodiment, the cavity length 145 may be varied based on the angle a of the struts 95, which are shown in
L=XW,
wherein L is the cavity length 145, W is two multiplied by the cavity width 152, and X is a length multiplier. The length multiplier may be a value between 0.42 and 0.59.
After the premix fuel exits the cavity 130, the premix fuel may enter into a neck region 160 defined by the liner 15. The neck region 160 may have a neck diameter 162 approximately equal to the cavity diameter 140 minus two multiplied by the width 157 of the second cavity wall 155. Following the neck region 160, the premix fuel may enter a combustor can 165 defined by the inner surface 18 of the liner 15. The combustor can 165 may include a combustor can diameter 167. In one embodiment, the combustor can 165 may be configured to combust the premix fuel thereby producing a hot gas for use in the turbine of the gas turbine engine. The combustor can 165 may include one or more dilution holes 170 disposed circumferentially about the liner 15, as shown in
Turning now to
It should be appreciated that all numerical values and ranges disclosed herein are approximate valves and ranges, whether “about” is used in conjunction therewith. It should also be appreciated that the term “about,” as used herein, in conjunction with a numeral refers to a value that is +/−5% (inclusive) of that numeral, +/−10% (inclusive) of that numeral, or +/−15% (inclusive) of that numeral. It should further be appreciated that when a numerical range is disclosed herein, any numerical value falling within the range is also specifically disclosed.
The foregoing has outlined features of several embodiments so that those skilled in the art may better understand the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions and alterations herein without departing from the spirit and scope of the present disclosure.
This application claims the benefit of U.S. Provisional Patent Application having Ser. No. 62/323,910, which was filed Apr. 18, 2016. The aforementioned patent application is hereby incorporated by reference in its entirety into the present application to the extent consistent with the present application.
Number | Date | Country | |
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62323910 | Apr 2016 | US |