Claims
- 1. The method of intermittently replenishing a high-capacity single accumulator coil of strip material, wherein the strip is fed from a supply coil into the innermost convolution of the accumulator coil and is withdrawn from the outermost convolution thereof to provide a continuous supply of the strip to downstream equipment, which includes
- (a) the step of joining the leading end of strip material in a second supply coil to the tail end of said first-mentioned supply coil upon its exhaustion, while said ends are fixed in a joining device on a rotary cage within said accumulator coil adapted to rotate with the latter to offer no impediment to the rotation thereof and the withdrawal of the outer convolutions being delivered to the downstream equipment, and
- (b) reversing the rotation of said cage upon completion of said joining of said ends and the resumption of travel of said strip material from said second supply coil, to build up the inner convolutions at a rapid rate and to the desired number of convolutions of said accumulator coil.
- 2. The method set forth in claim 1, wherein the cage is rotated synchronously and in the same direction as the accumulator coil during the joining operation and is rotated in the reverse direction thereafter to accelerate the build-up of the inner convolutions to the desired capacity.
- 3. The method set forth in claim 1, including the step of exerting mechanical pressure against the inner convolutions of the strip material in the accumulator coil following their disposition against the preceding turns thereof.
- 4. The method set forth in claim 1, including the step of exerting pneumatic pressure against the inner convolutions of the strip material in the accumulator coil following their disposition against the preceding turns thereof.
- 5. The method set forth in claim 1, including the step of rotating said cage at a speed different from the accumulator following the splicing operation, to control the relative length of the strip fed from the supply coil to the innermost convolution thereof and that discharged from its outermost convolution.
- 6. An apparatus for intermittently replenishing a high-capacity single accumulator coil of strip material furnishing a continuous supply of the strip to downstream equipment, comprising
- (a) supporting means for a single rotating accumulator coil of a variable number of convolutions and variable inner and outer diameters adapted to receive the strip at its innermost convolution and to discharge the strip from its outermost convolution,
- (b) means adjacent to said accumulator coil for uncoiling a supply coil of strip material for transfer of the strip therefrom to the innermost convolution of the accumulator coil,
- (c) an independently rotating cage relative to and within said supporting means and accumulator coil,
- (d) joining means mounted on said cage between the output of said supply coil and the innermost convolution of said accumulator coil comprising means for clamping the tail end of the strip issuing from said supply coil upon its exhaustion,
- (e) means for mounting a second supply coil in proximity to said accumulator coil adapted to have the leading end thereof directed to said joining means for clamping therein preparatory to joining said two ends together, and
- (f) means for releasing the ends of said strip following their juncture to permit the delivery of the strip from said second supply coil for guidance to the inner convolutions of said accumulator coil while the withdrawal of the outer convolutions therefrom continues.
- 7. An apparatus as set forth in claim 6, wherein said strip material is metallic and said joining means is a butt-welding apparatus.
- 8. An apparatus as set forth in claim 6, including means for rotating said cage in the same direction as said coil during the clamping and joining operations of said strip and to stop said rotation following the release of the strip for travel between the second supply coil and accumulator coil.
- 9. An apparatus as set forth in claim 6, including means for rotating said cage in the same direction as said coil during the clamping and joining operations of said strip and to reverse said rotation following the release of the strip for travel between the second supply coil and accumulator coil to accelerate the delivery of the strip to the inner convolution of said accumulator coil until the desired capacity of the latter is attained.
- 10. An apparatus as set forth in claim 6, wherein said supporting means for the accumulator coil comprises
- (a) a frame,
- (b) a plurality of circumferentially arranged outer rollers rotatably mounted in said frame for contact with the outermost convolution thereof,
- (c) a ring of inner rollers rotatably mounted in said cage and distributed circumferentially therein for contact with the innermost convolution thereof, and
- (d) means for adjusting the radial spacing between said outer and inner rollers to provide space for a variable number of convolutions.
- 11. An apparatus as set forth in claim 10, including drive means for at least one of said outer rollers.
- 12. An apparatus as set forth in claim 10, wherein said last-mentioned means comprises a pivoted lever system for mounting each of said inner rollers and means for controlling the angular position of each of said levers in unison.
- 13. An apparatus as set forth in claim 12, wherein said last-mentioned means comprises a common actuator therefor.
- 14. An apparatus as set forth in claim 13, wherein said common actuator is a harmonic drive mechanism.
- 15. An apparatus as set forth in claim 6, wherein said accumulator coil is mounted on a horizontal axis with adjustable spacing between said inner rollers to control the sagging of the strip therebetween and thereby the creeping between the adjacent convolutions.
- 16. An apparatus as set forth in claim 6, including means for controlling the reversal of rotation of the inner rollers to control the creeping action between adjacent convolutions.
- 17. An apparatus as set forth in claim 12, including gearing connected to said last-mentioned means for exerting mechanical pressure against the innermost convolutions of the accumulator coil.
- 18. An apparatus as set forth in claim 6, including pneumatic blowing means acting against the joined strip during its passage and arrival to the innermost convolution, in supplement to the centrifugal force acting thereon.
- 19. An apparatus as set forth in claim 6, wherein the rotating accumulator coil and rotating cage are on a common axis, including means for mounting said uncoiling means on said axis.
- 20. An apparatus as set forth in claim 19, wherein said uncoiling means comprises a rotary expanding mandrel mounted on the base of said cage and independently rotatable thereon.
- 21. An apparatus as set forth in claim 19, wherein said last-mentioned means comprises a circular carousel uncoiler pivotally mounted on the base of said cage eccentrically of the axis of the latter, a pair of diametrically displaced rotary mandrels mounted on said uncoiler, with the outermost one adapted to mount said first supply coil for furnishing the strip material to the innermost convolution of the accumulator coil while the second mandrel is in alignment with the rotary axis of said cage and thereby in position to receive the second supply coil while the cage is rotating, preparatory to its shifting 180.degree. to position the second mandrel in the position previously occupied by the first mandrel so that the leading edge thereof may be guided for joining to the tail end of the first supply coil in consequence of its exhaustion.
Parent Case Info
This application is a continuation-in-part of our pending application Ser. No. 468,688, filed Feb. 22, 1983, now abandoned.
US Referenced Citations (4)
Non-Patent Literature Citations (1)
Entry |
Guild Shearwelders for Welding, p. 10, 2/22/83. |
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
468688 |
Feb 1983 |
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