The present invention relates generally to electronic ballasts used to operate fluorescent lamps. In particular, the invention pertains to circuits and methods used to control the output frequencies for preheating and ignition of a fluorescent lamp by an electronic ballast.
Electronic ballasts are used in many fluorescent lighting applications. Electronic ballast circuits typically employ transistors or other semiconductor components to convert mains voltage into high-frequency AC while also regulating the current flow in the lamp. The design and operation of these circuits include programming a plurality of parameters relating to the control of the fluorescent lamp, including lamp soft-start frequency, a pre-heat frequency, ignition frequency and ramp time, and final running frequency. These various frequencies are often generated by the ballast control circuit using a voltage controlled oscillator (VCO) which provides different frequencies for an output operating signal based on a voltage level or current provided at the input of the VCO. The power to the lamps is controlled by varying the output frequency of the VCO. Another timing circuit may be provided to program the time period during which the operating signal remains at each of the frequencies above, and yet another circuit is often provided to program the sweep time between each frequency.
Programming for rapid-starting often involves preheating a fluorescent lamp's electrodes using a higher pre-heat frequency before the required voltage for striking the arc is applied at the lower resonance frequency. The lamp will light after a predetermined preheat time as the frequency sweeps through the resonance frequency during the ignition ramp time. This can significantly increase the expected life of the lamp compared to instant-starting a lamp by applying the jolt of required voltage without a warm-up period, which may increase erosion of the electrode and result in fewer lamp starts before failure. Modern lamps require an accurate preheat time for a more controlled start. If the minimum frequency has been chosen below or very close to the resonant frequency, the circuit will work near resonance.
Electronic ballasts may employ two power MOSFETs driven to conduct alternately in a totem pole (half-bridge) topology in conjunction with L-C series resonant circuits, with the fluorescent lamp(s) across one of the reactances. Many electronic ballasts for fluorescent lighting applications sold on the market today also include a standard ballast control IC. There are a number of electronic ballast control ICs on the market, including the IR215X and IR2520D series which are monolithic power integrated circuits capable of driving low-side and high-side MOSFETs or IGBTs from logic level, ground referenced inputs, and which can provide self-oscillating or synchronized oscillation functions set via external resistive and/or capacitance components.
At startup, the output frequency of the VCO can be as much as about 2.5 times the minimum frequency of the circuit. This minimizes voltage spikes and lamp flash at startup. The frequency ramps down towards the resonant frequency of the high-Q ballast output stage, causing the lamp voltage and lamp current to increase. During this time, the filaments of the fluorescent lamp are pre-heated to the emission temperature to promote a long lamp life. The frequency keeps decreasing until the lamp ignites. If the lamp ignites successfully, the ballast control IC enters a run mode. If the minimum frequency has been chosen below or very close to the resonant frequency, the integrated circuit will work near resonance and will adjust the frequency to maintain zero-voltage switching at the half-bridge and to minimize the losses in the transistors. If the minimum frequency has been chosen higher than the resonant frequency the ballast control IC will work at the minimum frequency.
Control ICs can perform a variety of functions ranging from power factor correction to lamp/ballast control. The parameters of soft-start frequency, pre-heat frequency, ignition ramp time, and final run frequency may be programmed independent of each other using multi-input solutions.
One aspect of the invention is to program various electronic ballast parameters using a single control input. A single-input control circuit is used for programming different electronic ballast parameters, including the preheat frequency and run frequency, for an electronic ballast. Programming several parameters using a single control input would reduce the size of the IC footprint and allow more compact fluorescent lighting configurations and applications.
A circuit for programming electronic ballast parameters comprising an oscillator electrically coupled to a control input node will be described. The oscillator produces an output frequency in response to an electrical parameter at the control input node. Connected to the control input node is a resistance-capacitance network having a time constant, a first switchable impedance capable of being enabled and disabled, a second switchable impedance in parallel with the first switchable impedance also being capable of being enabled and disabled, and a zener diode.
In one aspect, the circuit further comprises a switch connecting the control input node to ground, wherein the oscillator is a voltage controlled oscillator, and the electrical parameter is a voltage. The resistance-capacitance network includes at least one resistor and at least one capacitor, and the first and second switchable impedances are a first and second current source, respectively, capable of being enabled and disabled. Opening the switch causes the voltage at the control input node to increase at a rate in accordance with the time constant of the resistance-capacitance network to a voltage set by the first current source when the first current source is enabled, and the output frequency of the voltage controlled oscillator decreases as the voltage at the control input node increases, such that the voltage controlled oscillator produces an output frequency that decreases from a soft-start frequency to a pre-heat frequency for a fluorescent lamp. After an amount of time during which the voltage controlled oscillator produces the pre-heat frequency as the output frequency, the second current source is enabled such that the voltage at the control input node increases further at a rate in accordance with the time constant of the resistance-capacitance network, and the voltage controlled oscillator produces an output frequency that decreases from the pre-heat frequency to a run frequency while sweeping through a resonance frequency, wherein the output frequency is decreased in accordance with the time constant of the resistance-capacitance network, and wherein the second current source and the zener diode set a run voltage at the control input node to cause the voltage controlled oscillator to produce the run frequency as the output frequency.
In another aspect, the resistance-capacitance network includes at least one resistor and at least one capacitor, and the first and second switchable impedances are a first and second current source, respectively, each capable of being enabled and disabled. The oscillator is a voltage controlled oscillator such that the output frequency of the voltage controlled oscillator increases as the electrical parameter of voltage at the control input node increases, and a pre-heat voltage at the control input node is set by the zener diode and the enabled first current source and the enabled second current source to cause the voltage controlled oscillator to produce a pre-heat frequency as the output frequency. After an amount of time during which the voltage controlled oscillator produces the pre-heat frequency as the output frequency, the second current source is disabled to cause the voltage at the control input node to decrease from the pre-heat voltage to a run voltage at a rate in accordance with a time constant of the resonance network. A switch connects the control input node to ground and the run voltage at the control input node is set by the at least one resistor and the first current source. The voltage controlled oscillator decreases the output frequency from a pre-heat frequency to a run frequency to sweep through a resonance frequency to ignite a fluorescent lamp.
In yet another aspect, a circuit for programming electronic ballast parameters uses a look-up table to control an electrical parameter at the control input node of an oscillator, and the oscillator produces an output frequency in response to the electrical parameter. The look-up table may receive an electrical signal such as a voltage across a resistor, or a resistive network, where the voltage may fall within a voltage window corresponding to a specific parameter set, which may include frequencies and times. The look-up table may alternatively receive an electrical signal output from a digital interface based a serial bit stream input.
The invention will now be described in connection with certain preferred embodiments directed to an apparatus of a single-input control circuit for programming electronic ballast parameters with reference to the following illustrative figures so that it may be more fully understood. Other features and advantages are inherent in the system and methods claimed and disclosed or will become apparent to those skilled in the art from the following detailed description and accompanying drawings.
In the following description of the preferred embodiment, reference is made to the accompanying drawings which illustrate specific embodiments of the invention. Embodiments of the invention will be described with respect to electronic ballast applications and devices, and it is to be understood that the invention is not limited to the specific embodiments described and illustrated herein.
To properly control a fluorescent lamp, the electronic ballast is programmed with the different parameters for operating the lamp. These parameters include a soft-start frequency and ramp time, a preheat frequency, an ignition ramp time, and a final run frequency. Prior solutions for programming these parameters include multi-input solutions. Since these core parameters can vary significantly from one lamp type to another, several inputs are used to program each parameter independently.
As shown by
When the preheat time has ended, the second current source I2230 is then enabled and the control input voltage VIN ramps up again at a rate given by the time-constant of capacitor C1210 and resistor R1205. A pulse counter or other circuit known in the art can be used to control the timing for enabling second current source I2230 at time t2 at time t2 which is the end of the preheat time. The ramp time from time t2 to time t3 is the ignition ramp time during which the ballast operating frequency ramps down from the preheat frequency FPH to the final run frequency FRUN as the control input voltage ramps up smoothly from VPH to a higher, third voltage level, VRUN. As the frequency ramps down from the preheat frequency to the run frequency, the ballast resonant output stage sweeps through the resonance frequency for igniting the fluorescent lamp. The frequency continues ramping down to the final run frequency where lamp is driven at the desired power level. The higher, third control input voltage level VRUN is set by zener diode DZ1215 (acting as a voltage regulator) and remains at this level from time=t3 onward until the circuit is turned off or reset. In this configuration, the input control voltage VIN changes over time in an ascending order from a lower start voltage VSS to the final run voltage VRUN. Since oscillator VCO 240 operates on an inverse proportion where the frequency decreases as the input voltage increases, the output frequency will therefore change over time in a descending order as the input control voltage VIN increases.
In this first embodiment, resistor R1205 and capacitor C1210 program the ballast soft-start and ignition ramp times; first current source I1225 and resistor R1205 program the ballast preheat frequency; and second current source I2230 and zener diode DZ1215 program the ballast run frequency.
In a modification of the first embodiment, the output frequency of oscillator VCO 240 increases as the input voltage VIN increases. Current sources I1225 and 12230 are initially enabled on this modified embodiment. This will cause VIN to start at a higher voltage level set by the zener diode DZ1215. Current source I2230 is then disabled after the preheat time has ended and the control voltage VIN will ramp down to the final run level set by current source I1225 and resistor R1205. In this modified configuration, switch S1205 is not needed, but the soft-start feature at initial start up no longer exists.
In this modification of the first embodiment, the zener diode DZ1215 programs the preheat frequency; resistor R1205 and capacitor C1210 program the ignition ramp times; and current source I1225 and resistor R1205 program the ballast run frequency.
As shown by
When the preheat time has ended (at time=t2), current source I1520 is then enabled and the control input voltage VIN ramps up again at a rate given by the time constant of capacitor C1515, and resistors R1505 and R2510. This ramp time (from time=t2 to time=t3) is the ignition ramp time during which the ballast operating frequency ramps down from the preheat frequency FPH to the final run frequency FRUN as the control input voltage ramps up smoothly from VPH to a higher, third voltage level, VRUN. As the frequency ramps down from the preheat frequency to the run frequency, the ballast resonant output stage sweeps through the resonance frequency to produce high voltages for igniting the lamp. The frequency continues ramping down to the final run frequency where the lamp is driven at the desired power level. The higher, third control input voltage level VRUN is set by the supply voltage VCC 500, the voltage divider resistors R1 and R2 and current source I1520. The voltage level VRUN remains at this level from time=t3 until the circuit is turned off or reset. In this configuration, the input control voltage VIN changes over time in an ascending order from a lower start voltage to the final run voltage. Since voltage controlled oscillator VCO 535 has an inverse proportion where the frequency decreases as the input voltage increases, the output frequency will therefore change over time in a descending order as control input voltage VIN increases.
For a fixed supply voltage VCC in the second embodiment of the present invention, the resistors R1505 and R2510 and capacitor C1515 program the ballast soft-start ramp time; the resistors R1 and R2 program the ballast preheat frequency; the resistors R1505 and R2510, capacitor C1515 and current source I1520 program the ballast ignition ramp time; and the resistors R1505 and R2510 and current source program the ballast run frequency.
If voltage controlled oscillator VCO 535 is modified such that the output frequency of oscillator VCO 535 increases as the input voltage increases, then the control input circuit is modified such that current source I1520 is initially enabled. VIN can then be started at a higher soft-start voltage level and then ramp down quickly to a second, lower preheat voltage level set by VCC 500, I1520, R1505 and R2510. Then I1520 is disabled after the preheat time has ended and VIN ramps down to the final run level set by VCC 500, and R1505 and R2510. In this modified descending configuration, switch S1525 is not needed.
In this modification of the second embodiment, VCC 500, 11520, and resistors R1505 and R2510 program the preheat frequency; capacitor C1515 and resistor R1505 programs the soft-start and ignition ramp times; and VCC 500 with resistors R1505 and R2510 program the ballast run frequency.
As shown by
The look-up table circuit 715 outputs an electrical parameter, preferably a voltage, to control the output frequencies of oscillator 730. This voltage can remain fixed or vary over time in accordance with the values stored in look-up table circuit 715 which correspond to the input voltage VIN at input node 720. The soft-start frequency, the soft-start time, the preheat time, and the ignition ramp time, and run frequency, can all be programmed with resistor 705 and look-up table circuit 715. The voltage set by resistor R1705 corresponds to a specific parameter set, including soft-start frequency, soft-start ramp time, preheat frequency, preheat time, ignition ramp time, and final run frequency, which are all stored in look-up table circuit 715. Alternatively, some of these parameters can be fixed to pre-determined levels to reduce the number of parameter combinations if the number of possible ballast parameter combinations exceeds the limit of possible voltage windows due to circuit limitations. In either case, a single input at input node 720 programs the ballast parameters.
To increase the number of possible programmable ballast parameters, a circuit similar to that shown in
As shown by
While several particular forms of the invention have been illustrated and described, it will also be apparent that various modifications may be made without departing from the scope of the invention. It is also contemplated that various combinations or subcombinations of the specific features and aspects of the disclosed embodiments may be combined with or substituted for one another in accordance with the invention. It is to be understood that the detailed description and the accompanying drawings as set forth hereinabove are not intended to be exhaustive or to limit the breadth of the present invention. Accordingly, it is not intended that the invention be limited, except as by the appended claims.
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