The present disclosure relates to field of motor technology, and in particular to a single-phase motor with positive and negative turn detection.
When a single-phase brushless Direct Current (DC) motor is working, the higher a speed of the single-phase brushless DC motor, the larger a back electromotive force of the single-phase brushless DC motor and the more a current of the single-phase brushless DC motor will lag behind a voltage output, resulting in backward warping of a current wave mode, thus making a efficiency of the single-phase brushless DC motor worse and a vibration noise of the single-phase brushless DC motor greater. In order to avoid a backward warping of a current curve of the single-phase brushless DC motors, existing single-phase brushless DC motors place a hall element in a leading position to sense a pole change of a rotor assembly of the single-phase brushless DC motor in advance. When the single-phase brushless DC motor starts, the hall element in the leading position will cause a dead angle jitter phenomenon of the single-phase brushless DC motors, which makes a control device of the single-phase brushless DC motors mistakenly determine that the single-phase brushless DC motors are working normally. As a result, the single-phase brushless DC motor will continue to increase the power and cause internal components of the single-phase brushless DC motor to be overloaded and damaged.
Thus, there is room for improvement within the art.
Many aspects of the disclosure can be better understood with reference to the following drawings. The assemblies in the drawings are not necessarily drawn to scale, the emphasis instead being placed upon clearly illustrating the principles of the disclosure. Moreover, in the drawings, like reference numerals designate corresponding parts throughout the several views.
In order to make the above-mentioned objects, features and advantages of the present application more obvious, a detailed description of specific embodiments of the present application will be described in detail with reference to the accompanying drawings. A number of details are set forth in the following description so as to fully understand the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the contents of the present application. Therefore, the present application is not to be considered as limiting the scope of the embodiments described herein.
Several definitions that apply throughout this disclosure will now be presented.
The term “coupled” is defined as coupled, whether directly or indirectly through intervening assemblies, and is not necessarily limited to physical connections. The connection may be such that the objects are permanently coupled or releasably coupled. The term “substantially” is defined to be essentially conforming to the particular dimension, shape, or other feature that the term modifies, such that the assembly need not have that exact feature. The term “comprising,” when utilized, means “including, but not necessarily limited to”; it specifically indicates open-ended inclusion or membership in the so-described combination, group, series, and the like.
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one skilled in the art. The terms used in a specification of the present application herein are only for describing specific embodiments and are not intended to limit the present application. The terms “and/or” used herein includes any and all combinations of one or more of associated listed items.
Referring to
The rotor assembly 3 has a central axis Z, and the rotor assembly 3 includes a magnetic ring 10, and a permanent magnet 20. The magnetic ring 10 is circular, and a center point of the magnetic ring 10 coincides with the central axis Z. The magnetic ring 10 is capable of being rotated around the central axis Z in a clockwise direction 2 or a counter clockwise direction 1. The magnetic ring 10 is arranged outside the permanent magnet 20, and the magnetic ring 10 is located in a magnetic field of the permanent magnet 20. The magnetic ring 10 includes magnetic strips 11, the magnetic strips 11 are connected end to end and arranged around the central axis Z. Magnetic poles of any two adjacent magnetic strips 11 are opposite. The permanent magnet 20 includes a plurality of magnetic ends 23, the plurality of magnetic ends 23 are arranged around the central axis Z, and the plurality of magnetic ends 23 are arranged one-to-one corresponding to the magnetic strips 11.
The master hall element 30 is provided at the plurality of the magnetic ends 23, and the master hall element 30 is located at a leading position W of the permanent magnet 20. When the magnetic ring 10 rotates in the clockwise direction 2, a position where the master hall element 30 can sense a polarity change of the magnetic ring 10 in advance is the leading position W. A jitter point is defined between one of the magnetic ends 23 corresponding to the master hall element 30 and one of the magnetic ends 23 adjacent to the master hall element 30 along the clockwise direction 2. The secondary hall element 40 is arranged on the one of the magnetic ends 23 corresponding to the master hall element 30, and the secondary hall element 40 is located on a side of the master hall element 30 facing the counter clockwise direction 1. A first angle 4 defined between the secondary hall element 40 and the master hall element 30 is greater than a second angle 5 defined between the jitter point and the leading position W. The control assembly 50 signal connects the master hall element 30 and the secondary hall element 40, and the control assembly 50 compares polarities of the magnetic strips 11 detected by the master hall element 30 and the secondary hall component 40.
It should be noted that the above master hall element 30 and the secondary hall component 40 are located on the plurality of magnetic ends 23, which only indicates positions of the master hall element 30 and the secondary hall component 40 relative to the plurality of magnetic ends 23, and the master hall element 30 and the secondary hall component 40 are not necessarily fixed on the plurality of magnetic ends 23, they can also be fixed on other components outside the plurality of magnetic ends 23. Only ensure that positions of the plurality of magnetic ends 23 relative to the master hall element 30 and the secondary hall component 40 are as described above.
Thus, in the single-phase motor with positive and negative turn detection 100 of this application, the master hall element 30 is set at the leading position W of the permanent magnet 20, so that when the magnetic ring 10 rotates in the clockwise direction 2, the master hall element 30 can sense a polarity change of the magnetic ring 10 in advance. Furthermore, the secondary hall element 40 is arranged on one of the plurality of magnetic ends 23 corresponding to the master hall element 30, and the secondary hall element 40 is located on a side of the master hall element 30 facing the counter clockwise direction 1. In addition, the first angle 4 defined between the secondary hall element 40 and the master hall element 30 is greater than the second angle 5 defined between the jitter point and the leading position W, so as to distinguish polarity changes of the magnetic strips 11 detected by the secondary hall element 40 and the master hall element 30, and then the control assembly 50 compares polarities of the magnetic strips 11 detected by the master hall element 30 and the secondary hall element 40. Then, according to above comparison results, it is timely to determine whether the single-phase motor with positive and negative turn detection 100 has a dead angle jitter phenomenon, which is convenient to take timely measures to protect the single-phase motor with positive and negative turn detection 100 to avoid damage caused by overload caused by continuous current rise.
Referring to
The four magnetic ends 23 correspond to the four connecting parts 22, and each of the four magnetic ends 23 is respectively connected to an end of each of the four connecting parts 22 away from the main body part 21. The main body part 21, the four connecting parts 22, and the four magnetic ends 23 are connected in one body.
The magnetic end 23 is fan-shaped, and the magnetic end 23 includes a curved edge L1 and a straight edge L2. Two ends of the curved edge L1 are respectively connected to two ends of the straight edge L2 to enclose the magnetic end 23. An angle of an arc center angle corresponding to the curved edge L1 is less than 90°, so that a gap is defined between the two adjacent magnetic ends 23, and the jitter point is located in the gap.
The magnetic ring 10 is arranged at intervals around the permanent magnet 20, and the number of magnetic strips 11 is set to four. The four magnetic strips 11 correspond to the four magnetic ends 23, each of the magnetic strips 11 is arc shaped and its arc center angle is 90°. The arc center angle of each of the magnetic strip 11 is greater than an arc center angle of each of the plurality of magnetic ends 23, so that each of the magnetic strips 11 can completely cover each of the plurality of magnetic end 23.
In other embodiments, the number of the connection parts 22, the magnetic ends 23, and the magnetic strips 11 can also be six or eight, and a specific number can be selected according to an actual design needs.
Referring to
Furthermore, polarities of any two adjacent magnetic ends 23 are opposite, and polarities of any two adjacent magnetic strips 11 are opposite. When one of the magnetic ends 23 is of a same polarity as one of the magnetic strips 11 located on a side of the one of the plurality of the magnetic ends 23 away from the central axis Z, the rotor assembly 3 rotates in the clockwise direction 2. When one of the magnetic ends 23 is of a opposite polarity to one of the magnetic strips 11 located on a side of the one of the plurality of the magnetic ends 23 away from the central axis Z, the rotor assembly 3 rotates in the counter clockwise direction 1.
Thus, when a polarity of one of magnetic ends 23 corresponding to one of the magnetic strips 11 is the same as a polarity of the one of the magnetic strips 11, there will be a repulsive force between the magnetic strip 11 and the magnetic end 23, and the repulsive force causes the magnetic ring 10 to rotate in the counter clockwise direction 1. When a polarity of one of magnetic ends 23 corresponding to one of the magnetic strips 11 is opposite to a polarity of the one of the magnetic strips 11, there will be an attracting force between the magnetic strip 11 and the magnetic end 23, and the attracting force causes the magnetic ring 10 to rotate in the clockwise direction 2.
Referring to
Referring to
In one embodiment, if the first signal is the same as the second signal, the control assembly 50 determines the rotor assembly 3 rotates in the clockwise direction 2. If the first signal is different from the second signal, the control assembly 50 determines the rotor assembly 3 rotates in the counter clockwise direction 1.
Referring to
Accordingly, from the above description, when one of the magnetic ends 23 at a top of the figure is the N pole, and one of the magnetic strips 11 at a top of the figure is the S pole, the master hall element 30 detects that its corresponding magnetic strip 11 is the S pole. When the magnetic ring 10 is affected by an anomaly, such as a system return air, which causes the magnetic ring 10 to rotate at an angle in the counter clockwise direction 1, the angle is smaller than an angle between the secondary hall element 40 and the master hall element 30. In this case, the master hall element 30 will detect that the corresponding magnetic strip 11 changes to the N pole, so that the first signal is output from the master hall element 30 to the control assembly 50, while the secondary hall element 40 is located in front of the master hall element 30 in the counter clockwise direction 1, so that one of the magnetic strips 11 induced by the secondary hall element 40 is still the S pole. The secondary hall element 40 outputs a second signal to the control assembly 50. A polarity of the first signal is opposite to a polarity of the second signal, at this time, the rotor assembly 3 is rotated in the counter clockwise direction 1.
Referring to
Accordingly, from the above description, one of the magnetic ends 23 at a top of the figure is S pole, and one of the magnetic strips 11 at a top of the figure is the S pole, the master hall element 30 detects that its corresponding magnetic strip 11 is the pole S. When the magnetic ring 10 rotates at a certain angle along the clockwise direction 2, the certain angle is small so that one of the magnetic strips 11 corresponding to the secondary hall element 40 and one of the magnetic strips 11 corresponding to the master hall element 30 will not change, then the master hall element 30 will detect the corresponding magnetic strip 11 is still the S pole, and the master hall element 30 will output the first signal to the control assembly 50. The secondary hall element 40 detects that the corresponding magnetic strip 11 is still the S pole, and the secondary hall element 40 outputs the second signal to the control assembly 50. A polarity of the first signal is the same as a polarity of the second signal. At this time, the rotor assembly 3 rotates in the clockwise direction 2.
Referring to
In one embodiment, in order to better explain a relationship between a setting of the leading position W and a starting of a dead angle jitter of the rotation structure of single phase motor 100,
When the single-phase motor with positive and negative turn detection 100 is at rest or in a first magnetization state, one of the magnetic strips 11 at a top of the above figure is N pole, and the master hall element 30 detects that its corresponding magnetic strip 11 is the N pole. The master hall element 30 feeds back a signal to the control assembly 50, which adjusts a current flow of one of the plurality of the coils 60 so that one of the plurality of the magnetic ends 23 at a top of the figure is still the N pole. At this time, the magnetic ring 10 rotates at a certain angle along the counter clockwise direction 1, and a rotation angle of the magnetic ring 10 is less than the jitter dead angle R, that is, the magnetic ring 10 rotates to a state shown in
When the magnetic ring 10 continues to rotate until its rotation angle is greater than the jitter dead angle R, the master hall element 30 detects that its corresponding magnetic strip 11 is S pole, and the master hall element 30 gives a feedback signal to the control assembly 50, which adjusts a current flow direction of one of the plurality of the coils 60, so that the top magnetic end 23 is adjusted to the N pole, which is a state shown in
In one embodiment, the control assembly 50 further collects a third signal and a fourth signal. When the single-phase motor with positive and negative turn detection 100 is started in the jitter dead angle R, the third signal is set as a polarity of one of the magnetic strips 11 detected by the master hall element 30, and the fourth signal is set as a polarity of one of the magnetic strips 11 detected by the secondary hall element 40. The control assembly 50 compares the third signal and the fourth signal to determine a working state of the single-phase motor with positive and negative turn detection 100.
Furthermore, the control assembly 50 compares the third signal and the fourth signal, if the polarity of the magnetic strip 11 in the third signal is alternately changed, and the polarity of the magnetic strip 11 in the fourth signal remains unchanged, the single-phase motor with positive and negative turn detection 100 is abnormally jitter. At this time, the control assembly 50 adjusts the coil current to avoid occurrences of component overload.
If the polarity of the magnetic strip 11 in the third signal is alternately changed, and the polarity of the magnetic strip 11 in the fourth signal is alternately changed, the control assembly 50 detects the single-phase motor with positive and negative turn detection 100 works normally.
Details are shown in
Details are shown in
The control assembly 50 can determine whether the single-phase motor with positive and negative turn detection 100 is in abnormal jitter or normal working condition according to the signal diagram of a polarity change of the magnetic strip 11. When the single-phase motor with positive and negative turn detection 100 is in abnormal jitter state, measures can be taken in time to protect the single-phase motor with positive and negative turn detection 100.
It is to be understood, even though information and advantages of the present embodiments have been set forth in the foregoing description, together with details of the structures and functions of the present embodiments, the disclosure is illustrative only; changes may be made in detail, especially in matters of shape, size, and arrangement of parts within the principles of the present embodiments to the full extent indicated by the plain meaning of the terms in which the appended claims are expressed.
Number | Date | Country | Kind |
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202311711617.X | Dec 2023 | CN | national |