This non-provisional patent application claims priority under 35 U.S.C. §119(a) from Patent Application No. 201510995374.6 filed in The People's Republic of China on Dec. 25, 2015.
This invention relates to single phase permanent magnet motors, and in particular, to a single phase permanent magnet inner-rotor motor.
A single phase permanent magnet motor generally includes a stator core, stator windings, and a permanent magnet rotor. The stator core forms claw-poles, and the stator windings are wound around the claw-poles. When the windings are energized, the claw-poles are polarized. Each of the claw-poles acts as one magnetic pole of the stator core, and cooperates with permanent magnetic poles of the permanent magnet rotor to push the rotor to rotate continuously, which further drives the load to rotate or translate, such as, drives a window to open or close in the application of automobiles.
In general, the number of the magnetic poles of the stator core of the single phase permanent magnet motor is the same as the number of the magnetic poles of the permanent magnet rotor. As a result, when the motor is de-energized and stopped, the permanent magnetic poles of the permanent magnet rotor are aligned with the magnetic poles of the stator core along the radial direction of the motor, thus forming a dead point, which makes the rotor unable to start up when the motor is energized again.
In view of above, there is a desire for a single phase permanent magnet motor which can effectively avoid forming the dead point when the motor powers off, so that the motor can start up successfully when the motor is energized again.
A single phase permanent magnet motor includes a stator and a rotor. The stator includes a stator core and windings wound around the stator core. The stator core includes a yoke and at least two claw-poles extending from the yoke. Each of the claw-poles forms an arc pole face. The arc pole faces of the claw-poles cooperatively define a space. The rotor is rotatably disposed in the space of the stator. The rotor includes at least two permanent magnetic poles. The arc pole face of each claw-pole is an involute curved face, such that an uneven air gap is defined between the arc pole faces and the rotor.
Preferably, each of the permanent magnetic poles comprises a magnetic pole face facing the arc pole face of the stator, and the uneven air gap is defined between the arc pole faces and the magnetic pole faces.
Preferably, a radial distance between each arc pole face and a central axis of the rotor changing gradually from one end of the arc pole face to the other end of the arc pole face along a circumferential direction of the arc pole face, the uneven air gap between each arc pole face and the rotor gradually changes from one end to the other end.
Preferably, the claw-poles are spaced from each other, distal ends of each two neighboring claw-poles define a gap therebetween, and the arc pole faces are not continuous in the circumferential direction and are interrupted at the gaps between the claw-poles.
Preferably, the gap between the neighboring claw-poles is 0-6 times of a maximum value of the air gap.
Preferably, the gap between the neighboring claw-poles is greater than two times of the maximum value of the air gap and less than four times of the maximum value of the air gap.
Preferably, a width of the gap between the claw-poles is substantially two times of the maximum width of the air gap between the stator and the rotor.
Preferably, the stator core is a U-shaped core, and two arms extend from two ends of the yoke, the two arms are parallel to and spaced from each other, each of the arms forms one of the claw-poles at a distal end thereof, and an inner surface of each claw-pole facing the other claw-pole concaves to form the arc pole face.
Preferably, each of the claw-poles is C-shaped, and two ends of each of the claw-poles protrude towards the other claw-poles to form pole-tips.
Preferably, the stator core is a substantially θ-shaped core, and comprises two yokes parallel to and spaced from each other, two arms respectively interconnect opposite ends of the two yokes, the number of the claw-poles is two, the two claw-poles extend perpendicularly towards each other from middles of the two yokes, and an inner surface of each claw-pole facing the other claw-pole concaves to form the arc pole face.
Preferably, the yoke is annular, a plurality of arms extends radially and inwardly from an inner surface of the yoke, the claw-poles are respectively formed at radial inner ends of the arms, each claw-pole is arc-shaped, and a radial inner surface of each claw-pole functions as the arc pole face of the claw-pole.
Preferably, the core is formed by splicing a plurality of segments, each of the segments comprises an arc-shaped yoke portion, and an arm extending from a radial inner surface of the yoke portion, the claw-poles are respectively formed at distal ends of the aims, one end of each yoke portion in the circumferential direction protrudes outwardly to form a tab, and the other end of each yoke portion concaves to define a recess, and the tab of each yoke portion engages in the recess of one neighboring yoke portion to form the annular yoke.
Preferably, the yoke is substantially rectangular, two arms extend from inner surfaces of two opposite sides of the yoke, the number of the claw-poles is two, the two claw-poles are respectively formed at distal ends of the arms, two auxiliary claw-poles are connected at inner surfaces of the other two opposite sides of the yoke, the two claw-poles and the two auxiliary claw-poles are alternately arranged along the circumferential direction, a radial size of each auxiliary claw-pole is less than that of each claw-pole, and an inner surface of each of the claw-poles and the auxiliary claw-poles concaves to form the arc pole face.
Preferably, the yoke is oblong, the two arms extend integrally from a pair of shorter sides of the yoke, and the two auxiliary claw-poles are formed separately and then connected to a pair of longer sides of the yoke, respectively.
Preferably, the arc pole face of each auxiliary claw-pole is an involute curved face, and the air gap between the arc pole face of each auxiliary claw-pole and the rotor is uneven.
Preferably, the arc pole face of each of the claw-poles and auxiliary claw-poles extends spirally outward along a same circumferential direction.
Preferably, the windings are only wound around the arms which are connected to the claw-poles.
In comparison with the prior art, the core of the single phase permanent magnet motor of the present disclosure forms involute arc pole faces, and the stator and the rotor forms the uneven air gap, which causes the pole axis of the rotor to be offset from the central axis of the claw-poles by a certain angle when the motor powers off and stops, such that the rotor of the motor is prevented from stopping at the dead point position, thus facilitating next startup of the motor.
The single phase permanent magnet motor of the present disclosure may be used to directly or indirectly (through transmission mechanisms, such as a gear, a worm gear, a worm and the like) drive external equipment, such as windows of automobiles, wheels of toys, impellers, to translate or rotate. Technical solutions and advantages of the present invention will become apparent by consideration of the following description of embodiments of the single phase permanent magnet motor of the present invention with reference to the accompanying drawings. The drawings are for reference and illustration only, and should not be regarded as limiting. Dimensions of components and features shown in the drawings are generally chosen for convenience and clarity of presentation and are not necessarily shown to scale.
Preferably, the yoke 14 and the two arms 16 of the core 10 are respectively formed by stacking a plurality of laminations, and the laminations are then assembled together by mechanical connections to form the core 10. Thus, the windings can be firstly wound around each of the arms 16, and then the arms 16 with windings wound thereon are connected to the yoke 14, such that the windings can be wound more conveniently and quickly, without being subject to the limitations of the construction and size of the core 10. Preferably, the yoke 14 concaves inwardly to form locking slots 20 at two positions near the two ends of the yoke 14. Each of the arms 16 protrudes outwardly to from a locking block 22 at one end thereof facing to the yoke 14. During assembly, the locking block 22 of each arm 16 engages in one corresponding locking slot 20 of the yoke 14 to connect the arms 16 and the yoke 14 together to form the core 10. Preferably, the locking slots 20 and the locking blocks 22 form dovetail-type connections, avoiding disengagement after connection. In other embodiments, the locking slots 20 can also be formed in the arms 16 and, correspondingly, the locking blocks 22 are formed on the yoke 14.
The two arms 16 both are elongated, being parallel to and spaced from each other. The claw-poles 18 are formed at ends of the arms 16 away from the yoke 14. A space 24 is defined between the two claw-poles 18 for receiving the rotor 12 therein. An inner surface of each claw-pole 18 facing the space 24 functions as an arc pole face 26 of the claw-pole 18, which is a concave, smooth curved face. In this embodiment, the claw-poles 18 are substantially C-shaped, and the arc pole face 26 of each of the claw-poles 18 is an involute curved face. Each arc pole face 26 extends progressively spirally outward along the counter-clockwise direction, as viewed from the aspect illustrated in
In this embodiment, as shown in
Due to the involute arc pole faces 26 of the claw-poles 18 of the core 10, the air gap 32 defined between each arc pole face 26 and the corresponding magnetic pole face 30 of the rotor 12 has a radial width gradually increasing along the spiral direction of the arc pole face 26, i.e. the counter-clockwise direction. Thus, the stator 40 and the rotor 12 define the gradually changing, uneven air gap 32 therebetween, such that, when the motor powers off and stops, the pole axis of the rotor 12 is offset from the central axis of each claw-pole 18 by a certain angle, i.e. avoids the dead point position, thus ensuring the successful startup of the motor when the motor is energized again. It should be understood that, in other embodiments, each arc pole faces 26 of the claw-poles 18 can be designed to be involute curved faces that extend spirally outward along the clockwise direction according to the rotation direction of the motor, which likewise cooperate with the magnetic pole faces 30 of the permanent magnetic poles 28 of the rotor 12 to form an uneven air gap therebetween, thus ensuring that the rotor 12 avoids the dead point when the motor stops.
Preferably, two ends of the claw-pole 18 of each arm 16 along the circumferential direction extend outwardly towards the other arm 16 to form pole-tips 34, which make each claw-pole 18 have a greater arc length that is close to a semi-circle. Thus, opposing pole-tips 34 of the two claw-poles 18 define a narrow gap 36 therebetween, such that the arc pole faces 26 of the two claw-poles 18 do not form a continuous circumferential surface but instead are interrupted by the narrow gap along the circumferential direction to reduce magnetic flux leakage and cogging torque, thereby achieving efficient and stable operation of the motor. More preferably, a width of discontinuity of the arc pole faces 26 in the circumferential direction, i.e. a width of the gap 36 between the claw-poles 18, is substantially two times of the maximum width of the air gap 32 between the stator 40 and the rotor 12.
Preferably, as shown in
As shown in
In assembly of the rotor 12 and the stator 40 to form the motor, as shown in
As shown in
In the above embodiments, the gap between the neighboring claw-poles is 0˜6 times of a maximum value of the air gap, preferably, the gap between the neighboring claw-poles is greater than two times of the maximum value of the air gap and less than four times of the maximum value of the air gap.
In the above embodiments, although the stator 40 and the rotor 12 of the motor have some differences in construction and form, their operations are the same in principle. When the motor is energized, a periodically alternating electric current flows through the windings 38 to generate an induced electromagnetic field. As a result, the claw poles 18 of the stator core 10 are polarized, which interact with the permanent magnetic poles 28 of the rotor 12 to drive the rotor 12 which further drives the load to operate. In the embodiments of the present disclosure, all the cores 10 of the stators form the involute arc pole faces 26 which are not continuous in the circumferential direction, and the stator 40 and the rotor 12 define the uneven air gap 32 therebetween. This effectively avoids the rotor 12 to stop at the dead point position when the motor powers off, and facilitates the next startup of the motor. In addition, this can reduce the magnetic flux leakage and ensure efficiency of the motor.
The embodiments described above are illustrative rather than limiting. Various modifications can be apparent to persons skilled in the art without departing from the scope of the invention, and all of such modifications should fall within the scope of the present invention.
Number | Date | Country | Kind |
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2015 1099 5374.6 | Dec 2015 | CN | national |