The present disclosure relates to the field of vehicle suspensions, and, in particular, the suspension of front drive wheels, for motorcycles, cycles, two-wheeled vehicles, etc.
The present disclosure relates more particularly to a device for the use of a suspension architecture of the “single-pivot with a torque link” type while retaining a standard mounting of the wheel and the brake caliper, by improving the compactness of the complete system, by reducing the number of parts and by optimizing the path of the forces in each part.
Front suspensions of cycles are mainly of the telescopic type. This technology, which has long been perfectly understood, has intrinsic limits. Indeed, cylindrical sliding joints (right circular cylindrical), which allow telescoping, are incapable of transmitting guide forces (i.e., twisting forces along the axis of the cycle steering column), which necessarily requires two interconnected legs with significant diameters, thus limiting the amount of mass that can be saved. In addition, these sliding joints have operating friction that it is impossible to completely eliminate, which is detrimental to the comfort and adherence performance of the suspension, as well as inevitable wear of these elements, which causes the system to come loose.
It is possible to overcome these problems by developing suspensions based on pivot joints and not sliding ones. A pivot joint has the advantage of having a single degree of freedom. It therefore allows movement in a single direction (rotation around its axis), and transmits the forces in all other directions. This type of joint is ideal for the design of a suspension whose kinematics must ultimately have a single degree of freedom. In addition, there is a large number of standard elements of pivot joints, allowing various design choices depending on different requirements (mass, reliability, friction, cost, stiffness, etc.). Suspensions designed from these pivot connecting elements (sometimes partially associated with ball joints if torque transmission is not necessary) are said to be “articulated.” There are a large number of articulated forks, the simplest design of which is the “single-pivot” type. Single-pivot kinematics are based on the use of a single part called the rocker or oscillating arm, ensuring the connection between the wheel and the frame of the cycle by a single pivot. The trajectory of the wheel (relative to the frame of the cycle) is therefore an arc. The resilient element (necessarily present on any suspension and referred to as a “spring”), as well as the dissipative element (present on certain more advanced models and generally referred to as a “damper”), or both of these elements (which will be referred to as a “damper” for reasons of simplicity in the rest of the present disclosure) are positioned between the rocker and the fork frame. There are two types of single-pivot kinematics, one in which the main pivot point (the axis O) is located behind the wheel axis (i.e., between the front wheel axis and the rear wheel axis), which will be referred to as “front-rocker” single-pivot kinematics, and one whose axis O is situated in front of the wheel axis, which will be referred to as “rear-rocker” single-pivot kinematics. Note that regardless of the technologies used, the wheel axis is always offset forward relative to the axis of the steering bushing of the chassis (frame) in order to obtain a positive trail that is necessary for the dynamic stability of the vehicle. In the case of “rear-rocker” kinematics, the axis O in front of the wheel axis entails larger parts and an additional cantilever that is at cross-purposes with optimization. The purpose of the present disclosure being to optimize this type of suspension, the concern is only with “front-rocker” single-pivot kinematics, which are intrinsically more compact. In general, single-pivot kinematics are limiting in terms of geometry (trajectory, wheel offset, trail, etc.) but its extreme design simplicity has considerable advantages in terms of reliability, mass, comfort and grip (thanks to the possible use of integral bearings), guidance (torsional rigidity), or even production cost. However, though such single-pivot kinematics are widely used for rear suspension, this is not currently the case for front suspensions because an intrinsic phenomenon then makes it virtually unusable. Indeed, on kinematics with a single connecting part between the wheel and the frame, the braking system (which must necessarily be connected to the wheel) is necessarily also attached to this element (the rocker). During braking, the braking torque is then directly retransmitted to the rocker, which induces an uncontrolled compression or expansion of the suspension (depending on the position of the rotation axis of the rocker), which greatly hinders its operation. For a rear suspension, the braking forces are small and the rocker can “naturally” be positioned such that the lever arm acting on the compression of the suspension is low. However, for a front suspension, this phenomenon is so important that it makes it virtually unusable. This is due on the one hand to the much higher braking power on the front wheel relative to the rear wheel, and on the other hand to the impossibility of placing the pivot point of the rocker sufficiently far from the wheel axis, for reasons of space, inertia (related to guiding) and design.
A known solution consists of not directly connecting the braking system to the rocker, but rather to, on the one hand, the wheel axis via a pivot joint, and on the other hand, the frame by means of a “torque” link. In such a case, the braking torque is no longer retransmitted to the rocker. The principle was used on certain motorcycles between the 1960s and 1980s. Braking systems at the time were of the drum type. The braking system was therefore “naturally” installed around the wheel axis and the adaptation of a torque link connecting this system to the frame was easy. When disc brakes became more common, it would have been too expensive to develop a specific caliper attached to the wheel axis (the standard calipers attach to the frame and not to the wheel axis). In addition, the joint itself between the wheel and the suspension would not have been standard. This non-standard technology therefore did not survive the market for telescopic forks. Today, there are no longer any single-pivot front suspensions on the two-wheeled vehicle market.
The device according to the present disclosure allows the design of a front steering wheel suspension of the single-pivot type with a “front rocker” having a torque link, compatible with a standard mounting of the wheel and the braking system.
In addition, the device according to the present disclosure makes it possible to optimize the suspension's position, arrangement and number of parts, allowing significant savings in terms of mass, reliability, production cost and integration.
To this end, the device according to the present disclosure comprises a first rigid part, called a fork frame, connected to the frame of the cycle (or chassis) at the steering column thereof by a standard pivot joint, which ensures the degree of freedom necessary to transmit the guiding movements of the vehicle, and a second rigid part, called the rocker, connected on the one hand to the fork frame by a pivot joint whose axis of rotation is parallel to the axis of rotation of the wheel (also called the wheel axis below) and located behind the latter (i.e., toward the rear wheel), and on the other hand to the wheel via a connection of the embedded type. The wheel, of course, has its own rotation system, the hub. It is the hub that is linked via an embedded connection to the rocker, and it is the hub that ensures the rotation of the mobile part of the wheel. For the sake of simplicity, only the wheel will be referred to in the rest of the present disclosure and not to its elements (hub, rim, etc.), while not forgetting that the wheel itself performs its rotation. In addition, “wheel axis” will refer to the geometric axis, i.e., a direction and positioning, rather than the gripping part used to connect the wheel and the rocker. It will be noted that the pivot joint between the fork frame and the rocker (whose geometric axis will be called “axis O” in the rest of the present disclosure) is sufficient to perfectly define the kinematics of the wheel, i.e., its movement. This is why “single-pivot kinematics” is used. The trajectory of the wheel is an arc included in a plane normal to the wheel axis. It is also noted that this kinematics may have either a single arm, the wheel being connected to the rocker on a single side (then referred to as single-arm fork), or two arms, the wheel being connected by its two sides. In the second case, the rocker can be either single and itself have two arms (one on each side of the wheel), or double, in which case they will be referred to as the left rocker and right rocker. The axis O can be produced by several concentric pivots, which may or may not belong to the same rockers. These various potential “architectures” have no influence on the kinematics and operation of embodiments of the present disclosure. In the remainder of the present disclosure, focus will be on the side having the braking system and whether the other side has an arm or not will be ignored.
According to a first feature, the device has a rigid part, called a caliper support, having a compatible interface to accommodate the mounting of a standard brake caliper. This caliper support is connected on the one hand to the rocker by a pivot joint coaxial to the wheel axis, and on the other hand to a torque link by a pivot joint, the torque link itself being connected to the fork frame by another pivot joint, so that the segments connecting these joints and the rocker's joint to the fork frame form a non-intersecting convex quadrilateral with a degree of freedom allowing the wheel axis to move in a plane normal to its direction. It will be noted that these pivot joints (with the exception of the joint between the rocker and the fork frame) can be replaced by ball joints if one of the joints allows the transfer of the “lateral” forces (i.e., not included in a plane normal to the wheel axis) toward the fork frame, i.e., if at least either the joint between the rocker and the caliper support or the joint between the torque link and the fork frame is of the pivot type.
According to a second feature, the rocker (according to a single-arm architecture or not) is in direct contact with the wheel, and has an embedded connection that can be disassembled with the wheel, according to existing standards. Thus, in the case of a left rocker and a right rocker, those rockers are in an embedded connection by means of the wheel.
According to one particular embodiment, the damper is connected to the caliper support (and not to the rocker, contrary to existing designs) by a joint adapted to its operation. Connecting the damper to the caliper support has several advantages. The first advantage is that the caliper support is intrinsically a part that can withstand large forces because braking forces are often decisive to the design of a fork. The caliper support is therefore already sized and can withstand the stresses related to the damper. The rocker is then relieved of this joint and its associated stresses and can be simplified and lightened. The mass of each part is thus optimized. The second advantage is that the caliper support will intrinsically move in circular translation instead of in rotation (because the initial goal of the architecture with the torque link is that the caliper does not rotate to transmit its torque to the kinematics). Thus, the joint with the damper undergoes very little movement, and can be optimized by replacing, for example, a rolling bearing (heavy and expensive) with a less heavy, less expensive, or more compact element of the bearing type, a flexible joint (elastomer, “silent block,” glass fiber, etc.) or even by a simple embedded joint.
According to a particular embodiment, the joints on the caliper support of the damper and the torque link are coaxial. This limits the number of parts and increases compactness, reduces the mass of the assembly and the cost, and finally increases reliability.
According to one particular embodiment, the caliper support is positioned on the inner side of the rocker, i.e., between the rocker and the wheel, and in such a way that its joint interface with the rocker is located on a diameter greater than or equal to that of the joint interface between the wheel and the rocker. In this position, the caliper support is as close as possible to the brake disc and as well-aligned as possible with the brake caliper, which limits the lateral forces that braking could induce and thus makes it possible to optimize the shape, mass, and cost of the caliper support. If the damper is connected to the caliper support, this position also makes it possible to limit the cantilever of the compressive forces emanating from the wheel and allows for an optimization of the shape, mass and cost of the rocker, which then recovers less torsion force. Finally, this position of the caliper support makes it possible to increase the compactness of the mechanism.
According to a particular embodiment, the caliper support and/or the joint interface of the caliper support with the rocker has/have a radial opening (with respect to the wheel axis) wide enough to allow the passage of the wheel and/or of the wheel's joint interface with the rocker. This makes it possible to guarantee the assembly/disassembly of the wheel when the wheel is radial (i.e., conventionally for forks that are not single-arm) while keeping the position of the caliper support as close as possible to the wheel to optimize the compactness and mass of the assembly.
According to a particular embodiment, the device has a half-moon-shaped part, called a half-moon, making it possible on the one hand to ensure the mounting and position of the joint between the caliper support and the rocker, and on the other hand the mounting and position of the wheel, all without interaction between one another. In the case of a caliper support in the interior position (i.e., between the wheel and the rocker), the joint between the caliper support and the rocker is made by a rolling bearing mounted in the caliper support and sliding without play around the interface provided on the rocker. The half-moon is a narrow cylindrical part (of the thick washer type), having a radial opening sufficient for the passage of the wheel and/or its mounting interface, and a shape complementary to the wheel and/or its mounting interface at its center. Its external face (the one directed toward the rocker) abuts on the one hand on the connecting device between the caliper support and the rocker (the rolling bearing or other bearing), and on the other hand on the face of the rocker, which is the interface between the rocker and the wheel and/or its mounting interface. The half-moon is fixedly mounted relative to the rocker (for example, via screws). The half-moon thus guarantees the position and the non-disassembly of the joint between the caliper support and the rocker, but also the assembly/disassembly and the position of the wheel. This solution guarantees a maximum compactness of the system. In a simplified manner, the half-moon can be replaced by at least two screws placed in such a way that their radial contact with the wheel or the fastening device of the wheel ensures the correct positioning of the wheel, and that the bearing surfaces of the screw heads overlap the interface between the rocker and the element connecting the caliper support to the rocker.
According to a particular embodiment, the mechanism according to the present disclosure is particularly suitable for the use of an external-type fork frame. In other words, the fork frame is hollow and receives between its inner faces the rocker and potentially the other elements (damper, torque link, etc.). The outer fork frame makes it possible to increase its inertial sections as much as possible, i.e., to optimize its mass/stiffness/resistance ratio. The internal elements (rocker and potentially the damper, the torque link, etc.) are then protected from external sources of damage, thus increasing the reliability of the system. The outer frame must at least have openings for the passage of the external movable elements connected to the rocker and other internal elements, such as the caliper support, the brake caliper and the elements of the wheel that pass through its volume. Advantageously, this outer frame also has access for tightening the wheel axis, mounting/removing internal elements and adjusting the damper. This solution also has the benefit of an integrated, elegant design suitable for sports and leisure vehicles. Finally, this architecture is perfectly suited to the use of composite or other existing technologies for the production of a monocoque fork frame.
According to one particular embodiment, the caliper support is such that the interface of the brake caliper is located in the space below and/or in front of the wheel axis. Thus, the braking system does not interfere with the main connection of the rocker whose outer fork frame represents the widest part. The fork frame can then be brought closer to the brake disc, increasing the compactness of the system and reducing the cantilever related to the forces of the wheel. The system as a whole is ultimately optimized in terms of mass.
According to one particular embodiment, the device according to the present disclosure is of the single-arm type. In such a case, the rocker is unique and necessarily placed on the braking system side. The mounting of the wheel is carried out axially, which simplifies the joint interface between the caliper support and the rocker (the half-moon is no longer needed). The lateral compactness of the system is further optimized.
According to a particular embodiment, the device uses a leaf spring, which is perfectly suited to the rotational kinematics of the rocker or the torque link. The leaf spring is therefore linked by joints adapted to its operation, both to the fork frame and to the rocker or to the torque link on a zone located at the rear (i.e., toward the rear wheel) of their joint with the rocker.
The attached drawings illustrate the present disclosure:
For greater clarity, identical or similar elements (i.e., those with the same function(s)) of the various figures are denoted by identical reference signs in all of the drawings. The parts are identified by numbers, and their joints/axes identified by upper case letters. The lowercase letters associated with numbers represent information related to the part with the same number.
The device according to the present disclosure has a fork frame (1) connected on the one hand to the cycle frame by a standard pivot joint (A), and on the other hand to the rocker (2) by a pivot joint (O).
According to the embodiment described above, the brake caliper is placed in the low position in order to optimize the lateral compactness of the assembly.
The present disclosure (and its various embodiments) is particularly suitable for the production of a front suspension of a cycle, bicycle, motorcycle, two-wheeled vehicle or equivalent.
The present disclosure is described in the foregoing by way of example. It is understood that a person skilled in the art is able to produce different variant embodiments of the present disclosure.
Number | Date | Country | Kind |
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2101394 | Feb 2021 | FR | national |
This application is a national phase entry under 35 U.S.C. § 371 of International Patent Application PCT/FR2022/050264, filed Feb. 14, 2022, designating the United States of America and published as International Patent Publication WO 2022/171968 A1 on Aug. 18, 2022, which claims the benefit under Article 8 of the Patent Cooperation Treaty to French Patent Application Serial No. FR2101394, filed Feb. 14, 2021.
Filing Document | Filing Date | Country | Kind |
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PCT/FR2022/050264 | 2/14/2022 | WO |