The present invention relates generally to gaseous fueled portable engine powered devices, and in particular, to a control assembly that is operable to both prime and choke the engine during the engine starting process.
Portable internal combustion engines are used in a wide variety of applications, such as lawn mowers, snow blowers, chain saws, electrical generators, power-washers, etc. Although some such devices can be equipped with an internal combustion engine that can be electro-mechanically started, providing such a power start system substantially increases the weight of the resultant device thereby detracting from the portability of the device. Such electric starting systems can also dramatically increase the costs associated with manufacturing and maintaining the operability of such a device. Accordingly, many light-weight or portable engine powered devices are commonly provided as a manual start engine. Although powered starting systems simplify the starting operation of such devices, the components and systems necessary to facilitate the powered starting of the engine often renders such devices non-portable in as much as more than a single user and/or supplemental equipment is often required to move such devices.
Portable engine driven devices are commonly provided in a number of sizes to satisfy a user's expected usage of the device without unnecessarily increasing the weight and costs associated with the same. Such devices include an internal combustion engine that is operatively connected to a working device, such as an electrical generator, a water pump, etc., configured to provide the desired output associated with operation of the engine. The engine of such devices is commonly manually started via user interaction and/or operation of a recoil. Without the electro-mechanical starting systems, the recoil provides the initial rotation of the crank thereby effectuating the initial compression cycle associated with operation of the engine. Efficient starting of such manually started engines commonly requires some degree of experience or familiarity with engine operation and/or the device configuration so as to avoid unnecessary efforts in starting the engine.
Manually started engines commonly include an ON/OFF switch or key switch associated with communicating an electrical signal to a spark plug during operation of the recoil as well as operation of the engine after the engine has started. Such engine systems commonly provide a fault or ground associated with turning the engine OFF. The fault results in suspension of the generation of the spark signal. The internal combustion engine cannot be started during operation of the recoil when the fault condition exists. Accordingly, one aspect of starting a manually starting engine is to attend to the electrical system of the engine to ensure a spark signal will be generated during operation of the recoil.
Another consideration to ensure efficient or expeditious starting of the engine is the communication of a desired charge of a combustion fuel to the combustion chamber. Many manually started engines include one or more of a choke or choke control, a primer or primer control, and/or an engine throttle control. Manipulation of any of these fuel or combustion charge flow controls alters the amount of fuel and/or air provided to the combustion chamber and/or the throttle assembly and affect starting and/or operation of the underlying engine. Failure to properly attend to the fuel, throttle, and/or primer controls can prolong the efforts associated with starting the engine.
Further complicating engine starting performance, the user must consider the recent condition of the engine in addition to the location and manipulation of the ignition and fuel controls discussed above. For instance, when attempting to start a “cold” engine or engine that has not be operated for some duration, it is commonly necessary to both prime the engine and choke the throttle. Once the engine turns over under its own power, the user must commonly manipulate one or more of the choke, the throttle, and/or the primer to avoid unnecessary pulls of the recoil. Failure to properly attend to one or more of the choke, throttle, and/or primer in a manner and/or sequence specific to the operating characteristics associated with the engine can result in “flooding” of the engine or a condition wherein too much fuel is present in the combustion chamber to effectuate starting of the engine. Although a flooded engine can commonly be started with subsequent starting efforts—such as manipulation of the fuel and throttle controls and pulling of the recoil, recovering from a flooded engine condition only frustrates a user's ability to expeditiously start the affected engine.
For those conditions where an engine has been operated for a sufficient duration so as to “warm-up” or even reach a normal operating temperature, subsequent starting sequences are not commonly the same as the cold engine starting sequence. That is, a warm engine will commonly start with no or only minimal manipulation of any of the primer system, choke system, and/or throttle systems from a normal operating orientation. The various nuances associated with engine starting sequences, the various locations associated with the spark electronic signal, priming, choke, and/or throttle controls, and the desired sequencing associated with the manipulation of such controls can frustrate the ability of even experienced user's to efficiently start a manually started engine associated with many small portable engine powered devices.
Therefore, there is a need for a manually started internal combustion engine control system that associates more than one of the spark control, fuel primer control, choke control, and the throttle control to effectuate efficient starting of the underlying internal combustion engine.
The present invention is directed to a manually started internal combustion engine control assembly or system that overcomes one or more of the aforementioned drawbacks. One aspect of the invention discloses a control system for manipulating operation of an engine of a portable engine powered device. The control system includes a choke and primer control that simplifies starting of the engine. The control system includes a dial that is associated with a choke control to effectuate choking of the engine during starting of the engine. The control system includes a primer control that is configured to provide an initial fuel charge to the engine. Preferably, the control system includes a single input that effectuates both the choke and primer operations associated with starting the engine. Preferably, the dial is moveable in a rotational direction to effectuate the choking operation and is movable in a axial direction to effectuate the priming operation such that user interaction with only the single input effectuates the desired sequence of the engine starting fuel control.
Another aspect of the invention discloses a control assembly for manipulating operation of an internal combustion engine that is useable with one or more of the features or aspects disclosed above. The control assembly includes a choke control system that is connectable to a throttle body and has a choke control that can manipulate a position of a plate associated with the throttle body. The control assembly includes a primer system that is connected to the choke control system. The primer system includes a primer control that is configured to prime an engine associated with the throttle body. One of the choke control system and the primer control system is disposed behind the other of the choke control system and the primer control system. Preferably, manipulation of the primer system and the choke control system is controlled by a simple input that is operable in one direction to operate the choke and a second direction to operate the primer system.
Another aspect of the invention discloses a control assembly for manipulating operation of an engine of a portable device that is useable with one or more of the features or aspects disclosed above. The control assembly includes a choke control having a dial that is rotatable relative to a housing. A cam is connected to the dial and connected to a choke assembly to manipulate an orientation of a plate relative to a throttle body. A primer control is connected to the fuel supply and configured to prime the engine.
Another aspect of the invention discloses a portable engine powered device that is useable with one or more of the features or aspects disclosed above. The engine powered device includes a throttle body having a moveable plate that is connected to an internal combustion engine. The device includes a choke control having a dial supported by a housing such that rotation of the dial manipulates a position of the plate. A primer control is connected to the choke control and a fuel system associated with operation of the internal combustion engine such that operation of the primer control communicates an initial fuel charge to the throttle body.
Other aspects, features, and advantages of the invention will become apparent to those skilled in the art from the following detailed description and accompanying drawings. It should be understood, however, that the detailed description and specific examples, while indicating preferred embodiments of the present invention, are given by way of illustration and not of limitation. Many changes and modifications may be made within the scope of the present invention without departing from the spirit thereof, and the invention includes all such modifications.
The drawings illustrate the best mode presently contemplated of carrying out the invention.
In the drawings:
Engine 24 of device 20 includes a recoil 30 that is utilized for starting of engine 24. As is commonly understood, user interaction with a handle 32 of recoil 30 causes rotation of the crank to generate an initial compression cycle associated with starting of the engine. Engine 24 includes an air intake 34 that is connected to a carburetor, throttle body, or throttle assembly 36. Air intake 34 is configured to communicate a combustion gas or air to engine 24 and preferably includes a filter or other such device to prevent dirt, dust or debris from passing into engine 24. A spark plug 38 is exposed to a combustion chamber of engine 24 and is configured to provide an ignition signal to the combustion charge delivered to the combustion chamber. As is commonly understood, the volume and fuel/air ratio delivered to the combustion chamber are manipulated to effectuate starting and the operational speed of engine.
Device 20 includes a muffler or exhaust 40 that receives the combustion byproducts and discharges the combustion byproducts from engine 24. Preferably, device 20 includes a chassis, space-frame 42, or possibly a full enclosure that generally defines a footprint of device 20 in order to prevent incidental contacts with the operating components of the device as well as to provide convenient grip locations associated with manual transport of device 20. Although shown as a generally open structure, it is appreciated that space-frame 42 can be provided in any number of shapes and/or include a number of removable panels configured to more generally enclose the operating components of device 20 without interfering with user interaction with the operable components of the device such as start control 22 and handle 32 of recoil 30. As is commonly understood, user manipulation of throttle and/or choke controls as well as the ignition system associated with spark plug 38 and operation of recoil 30 via handle 32 effectuates starting and operation of engine 24 and thereby operation of output device 26.
Throttle assembly 36 includes a choke control linkage 48 and a throttle control linkage 50 associated with communicating a desired combustion charge to the combustion chamber of engine 24. Choke control linkage 48 is connected to start control 22 via a choke cable 52 to allow a user to manually manipulate the orientation of a choke plate relative to throttle assembly 36. Throttle control linkage 50 can be manually adjusted to manipulate the orientation of a throttle plate and/or be automatically adjusted in response to the operating condition of engine 24. As is commonly understood, the manipulation of the one or more plates associated with throttle assembly 36 manipulates the fuel/air ratio associated with the various stages of starting and/or extended operation or running of engine 24.
Referring to
As shown in
As explained further below with respect to
As shown in
Referring to
As shown in
The orientations of lobe 104 relative to housing 74 as shown in
A spring 122 is disposed between terminal end 116 of choke cable 52 and housing 74 and biases the terminal end 116 of choke cable 52 into engagement with cam 102. Translation of terminal end 116 associated with cable 80 relative to housing 74 effectuates a corresponding translation of choke linkage 48 relative to throttle assembly 36. That is, movement of cable 80 relative to sheath 82 effectuates rotation of choke linkage 48 which thereby effectuates the position of a choke plate relative to throttle assembly 36. As such, as explained further below, rotation of dial 60 manipulates the position of the choke plate relative to throttle assembly 36 to effectuate an engine starting fuel and combustion ignition sequence.
Referring to
Referring to
During an initial engine starting sequence, dial 60 is rotated from the OFF position, associated with the orientation of lobe 104 shown in
After the engine PRIME operation associated with the orientation of dial 60 indicated in
Many changes and modifications could be made to the invention without departing from the spirit thereof. The scope of these changes will become apparent from the appended claims.
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20140174393 A1 | Jun 2014 | US |