U.S. Pat. No. 7,117,839 B2
Dated, Oct. 10, 2006
Not applicable
Not applicable
This invention relates to a single-stage and three-stage rotary internal combustion engine of the blade type.
The three-stage engine includes a compressor unit, combustor unit and afterburner unit.
A Single-stage and a Three-stage Rotary Internal Combustion Engines used as a prime mover are discussed. The internal parts of the Single-stage and the Three-stage engine are identical except for the shape of the Housings. The Three-stage engine has circular Housings; the Single-stage engine has an oval or egg shaped Housing to optimize the compression and exhaust cycle. The Housing halves are secured by bolts.
The Three-stage engine has a Compressor unit to feed compressed air to a Combustor unit for further compression. The Combustor has a means for fuel injection and ignition at a high degree of compression. The Combustor Rotor is driven by expansion of the combusted gases.
The Single-stage engine consists only of a Combustor and operates in a similar manner as the Three-stage engine Combustor. Referring to the Three-stage engine, an Afterburner unit receives the combusted gases and scavenged air from the Combustor unit for re-burning, generating additional work and expelling the exhaust gases.
Each unit of the three stages consists of a cylindrical Rotor that has internal and external splines for the Combustor unit, an internal spline for the Compressor unit, and an external spline for the Afterburner unit. The Rotors are interconnected by the splines, turn uni-directionally, and have an output end for continuously transmitting power. The Rotors are mounted in an eccentric position within the interior of the Housing, and are supported by the carrying side-walls of the Housing.
The cylindrical Rotor of the Single-stage engine with the egg-shaped Housing is mounted at the center position within the interior of the Housing, and is supported by the carrying side-walls of the Housing. Each Rotor for the Single-stage engine and the Three-stage engine accommodates multiple blades that move within the Rotor cut-outs.
The Single-stage engine Combustor and the Three-stage engine Compressor, Combustor and Afterburner units are each provided with four curved Blades that fit in the Rotor cut-outs and are connected at one end to the Rotors by means of round, free rotating rods. At the other end, the Blades are provided with extended half-round Knobs on opposite sides, aligned with their top-end surface. These extended half-round Knobs fit and slide in deep hemispherical grooves that act as a raceway on the interior side-walls of the Housing. The Grooves follow the contour of the interior periphery of the Housing, enabling the Blades to maintain contact with the interior walls, independent of the gas pressure or Rotor speed.
The Combustor unit for the Single-stage and the Three-stage engine has four chambers to create power: an intake chamber, a compression chamber, an ignition and combustion chamber, and an expansion and exhaust chamber. Each chamber is defined by the curved blade, the interior carrying side-walls of the Housing, the interior peripheral wall of the Housing and the outside cylindrical surface of the Rotor. The Compressor and Afterburner have also four chambers. The Single-stage engine egg-shaped Housing consists of two halves that are secured by fasteners at the center. Similarly, the Three-stage engine has split Housings. The Compressor, Combustor and Afterburner are assembled and secured by fasteners at the center of each Rotor, while the Rotors are interlinked by splines to form a common shaft turning the Rotors uni-directionally and at the same speed.
Both engines provide four cycles per revolution: the intake, the compression, the ignition and combustion, and the expansion and exhaust cycle. The Single-stage engine operates primarily at a lower compression ratio with internal spark ignition and fuel injection system. The Three-stage engine is adaptable to a variety of operating conditions and may be operated either as an internal spark ignition system with a lower compression ratio or as a diesel system with a high overall volume ratio and compressed ignition, incorporating fuel injection for both systems.
This invention relates to Single-stage and a Three-stage rotary internal combustion engines. The difference between the Single-stage and the Three-stage engine is the shape of the Housings. The Single-stage engine Combustor Housing is egg-shaped to facilitate the compression, ignition and combustion, and the exhaust cycle, while the internal components are identical for both engine types. The Three-stage combustion engine consists of a Compressor unit, Combustor unit and Afterburner unit. Each unit consists of a Housing with a circular bore and a cylindrical Rotor that transfers the spinning motion of the Rotor.
The Rotor of the Single-stage engine is mounted at the center of the internal egg-shaped Housing. The Rotors of the Three-stage engine are mounted in an eccentric position in the bore. For both configurations the Rotors are supported by the carrying side-walls of the Housing. The Rotors are equipped with four curved blades, mounted into the cut-out of the Rotors and held in place by free rotating shafts at one end and spaced ninety degrees apart. The other end of the blades are outfitted with extended half round Knobs on opposite sides, aligned with their top surface, which fit in extended hemispherical grooves in the side-walls of the Housing.
This invention is directed to a Single-stage and a Three-stage rotary Blade engine, with a central Rotor for the Single-stage and an eccentric Rotor for the Three-stage engine. Both configurations accommodate four curved blades, spaced ninety degrees apart, which fit in the cut-out of the Rotor. The Blades are attached to the Rotor by means of free rolling shafts. The other end of the Blade has knobs that extend into two deep hemispherical grooves at the periphery of the Housing.
The main features are as follows:
The Single-stage engine has a smooth egg-shaped internal Housing; a cylindrical Rotor is mounted in the center position with respect to the Housing's internal shape and is supported by the carrying side-walls of the Housing.
The Three-stage engine has cylindrical bores. Cylindrical Rotors are mounted in an eccentric position with respect to the Housing's bore and are supported by the carrying side-walls of the Housings.
Each Housing has a hemispherical concentric groove, with a depth of about the equivalent of once to twice the diameter of the groove. The groove is aligned with the interior Housing's peripheral wall. The grooves are provided on the two opposing side-walls and act as a guiding track for the Blades, by capturing their extended half round Knobs. The four curved Blades for each Rotor are mounted ninety degrees apart by free rolling rods on the Rotor cutouts. The extended Knobs of the Blades, guided by the Housing grooves are placed ahead of the connecting Rotor rods, in the direction of the rotation to provide for a smooth upward and downward Blade motion during Rotor rotation.
The power output is realized by the expanding gas in the combustor acting on the blades in any position that slide around the internal periphery of the Housings, resulting in Rotor torque. The four combustion processes per revolution result in a reduced differential pressure between the compression, ignition and combustion, and expansion chambers. Therefore, high sealing requirements between the Blades, the Housing sidewalls, and the Internal Peripheral Wall of the Housings are not required and this reduces friction between the Blades and Housing.
The approach provided in these engine designs will result in a compact, reliable, simply designed and easily manufactured Three-stage engine with high power output. This is particularly true for the Three-stage engine, which is clean burning, consumes less fuel, and has a high power output. This becomes clear from the analysis that follows.
It is the primary objective of this invention to provide a Single-stage and a Three-stage rotary internal combustion engine of the pivoting sliding Blade type, that is simple in construction, robust in design, easy to manufacture, low in parts count, reliable in operation, compact in size, has a high power output; in particular for the Three-stage engine. The invention is clean burning with reduced harmful emissions.
Another object of the present invention is to provide water cooling of the Housing and Housing modules, and oil cooling and lubrication of moving parts.
Herein, the objects of this invention are realized by the following technical solutions. According to the invention a Single-stage and a Three-stage rotary internal combustion engine with pivoting and permanently guided sliding Blades is presented.
The Single-stage rotary internal combustion engine consists of a Combustor unit that incorporates a compressing portion, a working ignition and expansion portion, and an exhaust portion.
The Three-stage internal combustion engine (schematic shown in
The present invention has the following advantages because of the features described above.
The present invention is illustrated with drawings of the preferred embodiment. Following is a brief description of the drawings.
The primary objective of this invention is to illustrate the operation of the embodiment of a Single-stage and Three-stage rotary internal combustion engine of the Blade type.
The Single-stage rotary combustion engine, exhibited in
The Three-stage rotary internal combustion engine as exhibited in
The primary objective of this invention is to illustrate the operation of the embodiment of this Three-stage rotary internal combustion blade type engine system.
With reference to
The Blades 42 (shown in
The Housing halves 39 and 33 are secured by bolts 49 while at the interface a circular spring-loaded metallic face seal 25 (shown in
The Compressor's cylindrical Rotor comprises hollow core shaft with splines on one end (shown in
The Rotor's hollow core transports oil for lubrication and cooling. The Housings are provided with a water coolant jacket; the fluid flow direction is from the Compressor towards the Afterburner (shown in
The Combustor shown in
Semi-metallic and rubber carbon compound cap seals 28 and 29 are provided on both sides of the Rotor (shown in
The Housing halves 32 and 33 (shown in
On the interior housing wall periphery, glow-plugs or spark-plugs 16 and fuel injectors 15 are installed (shown in
A Combustor clockwise rotation concept is shown in
The cylindrical Rotor 44 is mounted in an eccentric position within the interior of the Housing halves 32 and 40 and are provided with semi metallic seals 28, carbon rubber seals 29 on both ends, and carbon rubber and Teflon cap seal 50 and 51 to prevent hot gas leakage into the oil cavities and to prevent external oil leakage. (Shown in
Both Housing halves 32 and 40 (shown in
The interior wall periphery include an inlet and exhaust port (shown in
The final analysis sheet shows the total torque developed by the Three-stage rotary internal combustion engine, is the sum of the torques developed by the Combustor, Afterburner and also the Compressor. Since the torque values fluctuate based on the Blade position, an average value of 50% of the total torque results in a tremendous torque and power output, based on four power cycles per revolution. The exact horsepower is based on the speed of rotation and overall efficiency.
The Engine schematic depicts Compressor, Combustor and Afterburner integration including air and gas flow path.
Combustor with curved and straight blades—clockwise rotation.
Concepts of various Blade configurations and designs.
Typical Rotor for Compressor, Combustor and Afterburner.
An analysis of the Single-stage and the Three-stage rotary internal combustion engine of the blade type are included. The purpose is to present the derivations of the torque values generated by the rotating and sliding blades, guided by the internal periphery housing grooves on one end and attached to the rotor at the other end.
The analysis is shown for the blades in a fixed position, since during rotation of the rotor, the blades' geometry and torque arm length changes.
The results of the torque values obtained indicate that for a counter clockwise rotation of the rotor and blades, a consistent positive torque is generated.
Although the generated torque values fluctuate during rotation, a worst case scenario of the average torques has been assumed to be approximately fifty percent, for both the Single-stage and the Three-stage engine.
The total delivered torques of the three stage engine is the sum of the Compressor, Combustor, and Afterburner torques, which, based on the analysis, is efficient and substantial.
Disregard the following:
T4, T5, T13, T14, T15, T16, T17, T19 and T20.
T3, T8, T10, and T12 cancel each other out
Torque developed:
Substituting above values in (19)
Torque developed at the shown blades position at initial combustion:
The final output and power will be the average of the maximum and minimum torque values.
Assume that in the worst case scenario, the average torque is:
A1*L1(2.6P1−0.8P2)*05 (20A)
HP=A1*L1(2.6P1−0.8P2)*0.5*N/5252*4*EFF (20B)
N=RPM (Revolutions per Minute)
4 cycles per revolution
EFF=Total efficiency
At 30 degrees right from vertical center line,
Areas are based on similar width of all components.
Torque Values
T13, T14, T15, T16, T17, T18, T19, and T20 are small, cancel each other out and will be disregarded for simplification.
P3 is atmospheric pressure and P2 is expanded exhaust pressure.
Therefore, T4, T5, T12, T2, T3, and T11 can be disregarded.
The torque required or developed is:
From
Substituting the above values into (1) torque required or developed:=
=P1[1.625*L1*A1−A1*L1+(1.25)(0.64)L1*A1]+P4[A1*L1+A2*L5−A1*L4] (2)
P1[1.425*A1*L1]+P4[A1*L1+0.64*A1(1.25*L1)−2.75*A1*L1] (3)
P1[1.425*A1*L1]−P4*A1*L1*0.95 (4)
P1 is much greater than P4
Torque developed is:
T=1.425*P1*A1*L1−P4*A1*L1
T=A1*/l1(1.425P1−P4) (5)
Since P1 is much greater than P4 the torque is positive.
Notes.
P3 is atmospheric inlet pressure.
P2 is expansion pressure.
Alternative condition with check valve blocked and outlet port closed.
Disregard T4, T5 and T12.
Torque required or developed:
T1−T2+T11+T3−T8+T7+T10−T6+T9=P1*A1*L2−P2*A1*L2+P2*A2*L5+P2*A1*L3−P1*A1*L1+P4*A1*L1+P1*A2*L5−P4*A1*L4+P4*A2*L5=A1[P1(L2−L1)+P2(L3−L2)+P4(L1−L4)]+A2(P1*L5+P2*L5+P4*L5) (6)
Alternatively simplified,
P1[A1*L2−A1*L1+A2*L5]=TA
P2[A1*L3+A2*L5−A1*L2]=TB
P4[A1*L1−A1*L4+A2*L5]=TC
From
Substituting these values into (6) torque is, TA+TB+TC
P1[1.625*L1*A1−L1*A1+(1.25)(0.64)L1*A1]=1.425*A1*L1*P1
P2[3*L1*A1+(1.25)(0.64)L1*A1−1.625*L1*A1]=2.175*A1*L1*P2
P4[A1*L1−2.75L1*A1+(1.25)(0.64)L1*A1]=−0.95*A1*L1*P4
Total torque is: TA+TB+TC (From 6)
P1[A1*L2−A1*L1+A2*L5]+P2[A1*L3+A2*L5−A1*L2]+P4[A1*L1−A1*L4+A2*L5]
(1.425*L1*A1*P1+2.175L1*A1*P2−0.95*L1*A1*P4) (7)
For P4=P2 (Conservatively)
Torque developed is positive, based on the shortest torque arm length L1, Fixed blade area A1, Compressed pressure P1 and expanded pressure P2.
1.425*L1*A1*P1+1.225*L1*A1*P2
T=L1*A1(1.425P1+1.225P2) (8)
The difference between an open or plugged exhaust and a blocked check valve is the torque developed by the P2 pressure.
From the above analysis the results show that a positive or available torque is possible. Therefore, a compressor with the exhaust plugged could possibly function as a self generating rotating air motor; once the rotor is rotating, the compressed pressure P1 is high, P2 is higher than P4, and mechanical friction is low.
From
At 30 degrees left from vertical centerline:
Total torque is:
T1−T2+T11+T3−T8+T10
P1*A1*L2−P2*A1*L2+P2*A2*L5+P2*A1*L3−P1*A1*L1+P1*A2*L5=P1[A1*L2−A1*L1+A2*L5]+P2[A1*L3+A2*L5−A1*L2] (9)
Substituting the above values into (9)
T=P1[A1*L1−A1*L1+0.7A1*L1]+P2[2.22A1*L1+0.7A1*L1−A1*L1] (10)
=P1(0.7A1*L1)+P2(1.9A1*L1)
Torque developed is positive 60 degrees rotated
T=0.7*L1*A1*P1+1.9*L1*A1*P2 (11)
Which is less than the previous result, but rotating another 30 degrees the result will be similar to the previous blade position.
Worst case scenario:—Compressor (
T21=P1*0.14*A1*4.2*L1=0.588*P1*A1*L1
T22=P2*0.14*A1*4.78*L1=0.67*P2*A1*L1
T23=P4*0.14*A1*5.54*L1=0.78*P4*A1*L1
Torque developed is subtracting T21, T22 and T23
(1.425*L1*A1*P1+1.225*L1*A1*P2)−(0.588*L1*A1*P1+0.67*L1*A1*P2+0.78*L1*A1*P4) (12)
For simplification substituting P2−P4
T=0.837*L1*A1*P1−0.225*L1*A1*P2 (12a)
Which is still positive or
As long as P1 is greater than 0.27·P2 there will be always a positive aiding torque. Based on the value of (11)
T=0.7*L1*A1*P1+1.9*L1*A1*P2
And subtracting T21, T22, T23—the very worst case scenario—substituting P2=P4
(0.7*L1*A1*P1+1.9*L1*A1*P2)−(0.588*L1*A1*P1+0.67*L1*A1*P2+0.78*L1*A1*P4)
T=0.112*L1*A1*P1+0.45*L1*A1*P2
T=L1*A1(0.112P1+0.45P2) (13)
A positive torque is generated in the worst case scenario.
At 30 degrees right from vertical centerline:
L5, L6, and L7 are fixed arm length
At the position of the blades shown the torque values are:
T13, T14, T15, and T16 are smaller than T17, T18, T19, and T20 and are considered to cancel each other out.
T5, T4, and T12 are low torque due to low pressure.
At the position shown, the total torque developed is
T1−T2+T3−T6+T7−T8+T9+T10+T11=P1*A1*L2−P2*A1*L2+P2*A1*L3−P4*A1*L4+P4*A1*L1−P1*A1*L1+P4*A2*L5+P1*A2*L5+P2*A2*L5=T=P1*A1(L2−L1)+P2*A1(L3−L2)+P4*A1(L1−L4)+A2*L5(P4+P1+P2) (12)
From
Substituting these values into (12)
Based on shortest torque arm length L1, Fixed area A1, initial combustion pressure P1, expanded pressure P2 and pre-compressed air P4.
The higher P4, the higher the compressed air P1.
Torques:
The following torque values can be disregarded, T4, T14, T6, and T12.
The torque developed in the position shown.
Substituting above values into (15)
Note:
This configuration cannot provide torque and power.
Torques:
The following torque values can be disregarded T6, T7, T9, and T14.
Torque developed at position shown:
From
L2=1.286*L1L3=2.286*L1L4=2.57*L1L5=0.7*L1L6=1.93*L1A2=0.73*A1A3=0.195*A1
Substituting the values into (17)
Note. Result is worse than
Improved scenario:
T17=P2*0.14*A1*2.625*L1=0.3675*A1*P2*L1
T18=P1*0.14*A1*2.44*L1=0.34*A1*P1*L1
Developed Torque T
T=(16)+T17+T18=(−0.332*A1*L1*P1+0.311*A1*L1*P2)−0.71*A1*L1*P4+(0.3675*A1*L1*P2+0.34*A1*P1*L1)
−0.71*A1*L1*P4 Result is small, and can be disregarded.
In the best case scenario:
T=−0.008*A1*L1*P1+0.6785*A1*L1*P2
Unit is then feasible to operate CW
At the blades position as shown, toque values are:
Torque developed:
T=T1−T2+T3−T4+T5+T6
T=P1*A1*L2−P2*A1*L2+P2*A1*L3−P1*A1*L1+P1*A2*L4+P2*A2*L4
T=P1*A1(L2−L1)+P2*A1(L3−L2)+A2*L4(P1+P2) (19)
A2=0653*A1L2=2*L1L3=3.5*L1L4=1.125*L1
Substituting above values into (19)
T=P1*A1*L1+1.5*P2*A1*L1+0.734*A1*L1*P1+0.734*A1*L1*P2
Torque developed.
T=1.734*P1*A1*L1+2.234*P2*A1*L1
T=A1*L1(1.734P1+2.234P2) (20)
Total torque of three-stage engine torque developed by:
Compressor: A1*L1(1.425*P1−P4)=QT1 (5)
Combustor: A1*L1(1.43*P1+1.93*P2−1.07*P4)=QT2 (14)
Afterburner: A1*L1(1.734*P1+2.234*P2)=QT3 (20)
The average torque will be:
Total
Where QT1, QT2, and QT3 torque are in LBS.FT.
N=RPM (Revolutions per minute)
Z=Number of blades 4 cycles per revolution
EFF.=Total efficiency
Where:
P1 Combustor is much higher than P1 Compressor and P2 Combustor is higher than P2 Afterburner and P1 Afterburner is approximately P1 Compressor.
At the blades position, shown in the figures, with the appropriate pressures applied and the physical dimensions of each unit affected, which are all different. These equations are based on.
The results of the analysis presented are based on the sizes of the drawings shown. However, the analytical concept is applicable to any size of the single-stage and three-stage rotary internal combustion engine as described in this application.