Patent Application
20140035477
This application claims the priorities of Korean Patent Application Nos. 10-2012-0085171 filed on Aug. 3, 2012, and 10-2013-0089659 filed on Jul. 29, 2013, in the Korean Intellectual Property Office, the disclosures of which are incorporated herein by reference.
1. Field of the Invention
The present invention relates to a single stage forward-flyback converter, and a power supply apparatus.
2. Description of the Related Art
Generally, in order to drive an electronic device domestically, commercially or industrially, a power supply apparatus converting commercially available power into driving power appropriate for the electronic device and supplying the converted driving power thereto, is used inside or outside the electronic device.
The power supply apparatus may also be used in order to drive a light emitting diode.
Recently, interest in and demand for a light emitting diode (LED) has increased.
A device using a light emitting diode may be manufactured to be compact to thereby be used in a situation in which it is difficult to install an existing electronic product. Further, in the case in which a light emitting diode is used as an illumination apparatus, it is easy to implement various colors of light and control illuminance levels, such that a light emitting diode may be used as a system illumination apparatus appropriate for devices used in situations such as watching movies, reading, conferencing, or the like.
In addition, a light emitting diode consumes approximately ⅛ of the power consumed by an incandescent lamp, has a lifespan of fifty thousand to one hundred thousand hours, 5 to 10 times longer than that of an incandescent lamp, and is an environmentally-friendly, mercury free light source and may be variously implemented.
Due to these characteristics, light emitting diode illumination projects have been implemented as government-supported projects in many nations, such as America, Japan, Australia, and others, as well as Korea.
As described above, a light emitting diode, the use of which has increased, requires a driving apparatus for the driving thereof. However, as described in the following Related Art Document, in the case in which a two-stage configuration is applied to a power factor correction circuit stage performing power factor correction and a direct current (DC) to DC converter circuit stage for constant current control of an output load, power conversion efficiency may be deteriorated, and in the case of driving a plurality of light emitting diode arrays, when a required light emitting diode driving voltage rises, manufacturing costs may be increased due to the use of a high voltage element.
Korean Patent Laid-open Publication No. 2012-0031215
An aspect of the present invention provides a single stage forward-flyback converter, and a power supply apparatus capable of increasing power factor correction and power conversion efficiency while performing a power factor correction function and a constant current control in a single circuit stage.
According to an aspect of the present invention, there is provided a single stage forward-flyback converter including: a forward converter unit including a transformer having a primary winding receiving input power and a first secondary winding magnetically coupled to the primary winding to receive power induced thereto, and converting the power in a forward scheme; and a flyback converter unit sharing the transformer with the forward converter unit, including a second secondary winding provided in the transformer and magnetically coupled to the primary winding, and converting the power in a flyback scheme, wherein the forward converter unit is selectively operated according to a voltage level of the input power.
The forward converter unit may perform a power conversion operation in a case in which the voltage level of the input power is higher than that of output power of the single stage forward-flyback converter.
The flyback converter unit may perform the power conversion operation regardless of the voltage level of the input power.
The forward converter unit and the flyback converter unit may share a power switch switching the power input to the primary winding of the transformer.
The power switch may continually maintain a turn-on duty to improve a power factor of the input power.
The input power may be rectified and then transferred to the primary winding.
Winding start points of the primary winding and the first secondary winding may be formed in the same position as each other.
Winding start points of the primary winding and the second secondary winding may be formed in positions opposing each other.
Outputs of the forward converter unit and the flyback converter unit may be supplied to at least one light emitting diode.
According to another aspect of the present invention, there is provided a power supply apparatus including: a rectifying unit rectifying alternating current (AC) power; a forward converter unit including a transformer having a primary winding receiving the rectified power from the rectifying unit and a first secondary winding magnetically coupled to the primary winding to receive power induced thereto, and converting the power in a forward scheme; and a flyback converter unit sharing the transformer with the forward converter unit, including a second secondary winding provided in the transformer and magnetically coupled to the primary winding, and converting the power in a flyback scheme, wherein the forward converter unit is selectively operated according to a voltage level of the rectified power.
The forward converter unit may perform a power conversion operation in a case in which the voltage level of the rectified power is higher than that of power induced from output power of the power supply apparatus to the primary winding of the transformer.
The flyback converter unit may perform the power conversion operation regardless of the voltage level of the AC power.
The power supply apparatus may further include an electromagnetic interference (EMI) filter removing EMI of the AC power.
The above and other aspects, features and other advantages of the present invention will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. The invention may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
In the drawings, the shapes and dimensions of elements maybe exaggerated for clarity, and the same reference numerals will be used throughout to designate the same or like elements.
A case in which any one part is connected to the other part includes a case in which the parts are directly connected to each other and a case in which the parts are indirectly connected to each other with other elements interposed therebetween.
In addition, unless explicitly described otherwise, “comprising” any components will be understood to imply the inclusion of other components but not the exclusion of any other components.
Referring to
The forward converter unit 110 and the flyback converter unit 120 may share a primary winding P of the transformer and a power switch Q with each other.
The forward converter unit 110 may include a transformer having the primary winding P and a first secondary winding S and the power switch Q switching power input to the primary winding P. The primary winding P and the first secondary winding S may be magnetically coupled to each other so as to have a preset turns ratio, the power input to the primary winding P may induce power to the first secondary winding S according to the switching of the power switch Q, and a voltage level of the power induced to the first secondary winding S may be determined according to the turns ratio.
Since the forward converter unit 110 performs a power conversion operation in a forward scheme, winding start points of the primary winding P and the first secondary winding S may be formed in the same position as each other.
The flyback converter unit 120 may share the transformer and the power switch Q with the forward converter unit 110, and the transformer may have a second secondary winding C. The second secondary winding C may be magnetically coupled to the primary winding P to have a preset turns ratio, the power input to the primary winding P may induce power to the second secondary winding C according to the switching of the power switch Q, and a voltage level of the power induced to the second secondary winding C may be determined according to the turns ratio.
Since the flyback converter unit 120 performs a power conversion operation in a flyback scheme, winding start points of the primary winding P and the second secondary winding C may be formed in positions opposing each other.
Output power of the forward converter unit 110 and the flyback converter unit 120 may be transferred to a load Ro, particularly, at least one light emitting diode (LED) to allow the LED to perform a light emitting operation. A plurality of LEDs may be connected in series with each other to configure a single LED array. Although not illustrated, a plurality of LED arrays maybe connected to each other in parallel and receive the output power to perform a light emitting operation.
The EMI filter 140 may filter electromagnetic interference (EMI) from input AC power, and the rectifying unit 150 may rectify the filtered power and transfer the rectified filtered power to the primary winding P of the transformer.
The forward converter unit 110 may selectively perform a power conversion operation according to a voltage level of the input power. More specifically, the forward converter unit 110 may perform the power conversion operation in the case in which the voltage level of the input power is higher than that of the output power.
Meanwhile, the flyback converter unit 120 may perform a power conversion operation regardless of the voltage level of the input power.
In addition, the forward converter unit 110 and the flyback converter unit 120 may share the power switch Q, wherein the power switch Q may continually maintain a turn-on duty to improve a power factor of the input power.
That is, the forward converter unit 110 and the flyback converter unit 120 may perform power factor improvement and power conversion operations in a single power conversion circuit.
Hereinafter, selective power conversion operations of the forward converter unit 110 and the flyback converter unit 120 according to a comparison between voltage levels of the input power and the output power will be described in detail.
With reference to
In the case in which the voltage level of the input power is higher than that of the output power, the forward converter unit 110 may perform the power conversion operation. Referring to
Further, as the input voltage is increased, an operational range of this section is increased, such that a current peak value of a current iLm of a magnetizing inductor Lm is decreased, thereby decreasing overall core loss. When the power switch Q is turned off, an inductor-capacitor (L-C) Lo and Co structure of an output terminal of the forward converter unit may also be used as an output filter, such that an output voltage ripple in the turn-off section of the power switch Q may be decreased.
Modes 1 to 3 set each time, as illustrated in the graph of
Mode 1 (t0˜t1): In this section, the power switch Q is turned on, and a conduction path as illustrated in a solid line of
Output diodes Do2 and Do3 are not conducted, such that a current does not flow in the output diodes Do2 and Do3. At this time, voltages applied to the diodes become Ns*Vin/Np and Nc*Vin/Np+Vo, respectively.
Mode 2 (t1˜t2): In this section, the power switch Q starts to be turned off, and a conduction path as illustrated in a solid line of
Further, in this section, an output of the forward converter unit 110 is as follows: the output diode Do2 is conducted, such that a current flows through the same path as the output inductor Lo and has a gradient of −Vo/Lo. A voltage applied across the output inductor Lo is the same as the output voltage. In this case, when the current becomes ‘0’, Mode 2 ends.
Mode 3 (t2˜t3): After the power switch Q is turned off, the current that has flowed in the output diode Do2 and the output inductor Lo of the forward converter unit 110 becomes ‘0’, and a conduction path as illustrated in a solid line of
In the case in which the voltage level of the input power is lower than that of the output power, only the flyback converter unit 120 may perform the power conversion operation. Referring to
In the case in which only the flyback converter unit 120 is operated, it may be divided into Modes 1 and 2 corresponding to two sections, which are a turn-on section and a turn-off section of a switch, as illustrated in
Mode 1 (t0˜t1): In this section, the power switch Q is turned on, and a conduction path as illustrated in a solid line of
Mode 2 (t1˜t2) In this section, the power switch Q is turned off, and a conduction path as illustrated in a solid line of
The output diode Do2 has a voltage stress of Vout as in the turn-on section of the power switch Q, and the output diode Do1 has a voltage stress of (1+Ns/Nc)Vout. When the current flowing in the output diode Do3 of the second secondary winding C becomes 0, the turn-on section of the power switch Q starts.
First, main operating waveforms in the case in which the voltage level of the input power Vin is 100 Vrms are illustrated in
As set forth above, according to the embodiments of the present invention, the power factor correction function and the constant current control are performed in a single circuit stage, such that the power conversion efficiency is increased and a dead zone of the input power is removed, whereby the power factor may be increased.
That is, the flyback converter performing an existing power factor improving function has a more simple circuit configuration and slightly higher efficiency (a maximum efficiency of about 88%) as compared with an LED driving circuit including a power factor correction circuit and a DC to DC converter. That is, power consumption of a snubber, power consumption of a transformer core, and power consumption of a primary side power switch tend to be illustrated to be slightly large. In the embodiment of the present invention, the current of the magnetizing inductor of the transformer is reset toward the output in order to significantly increase the efficiency by improving the defects described above, such that powering may be obtained in the entire section Ts of one period. Thus, a root mean square (RMS) of the current of the primary side is decreased, such that conduction loss may be decreased. In addition, offset of the current of the magnetizing inductor is relatively small, such that transformer core loss is decreased, whereby high efficiency may be accomplished.
In an existing forward converter, in the case in which the input voltage is lower than the output voltage, since powering to the output side is not obtained, a dead zone of the input current is generated, such that it is difficult to expect a high power factor improvement effect. However, in the embodiment of the present invention, the second secondary winding side is configured in a flyback form, such that it is operated as the flyback converter in the case in which the input voltage is lower than the output voltage, and is operated as the flyback converter and the forward converter in the case in which the input voltage is higher than the output voltage. Therefore, the power factor may be increased without the dead zone of the input current, and the core loss is decreased as compared to the flyback converter according to the related art, such that efficiency may be improved.
While the present invention has been illustrated and described in connection with the embodiments, it will be apparent to those skilled in the art that modifications and variations can be made without departing from the spirit and scope of the invention as defined by the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2012-0085171 | Aug 2012 | KR | national |
| 10-2013-0089659 | Jul 2013 | KR | national |
