Patent Application
20210260497
Arrangements for generating electrical power using concentrated solar energy; Arrangements for desalination of seawater or brackish water; Arrangements for thermal energy storage, e.g. liquid salts; Arrangements for cleaning scale and other deposits from inside pipelines; Arrangements for coupling of pipe assemblies.
This relates generally to systems of concentrating solar-power and desalinating seawater, including but not limited to, a thermal-energy-storage system having a single-temperature molten eutectic-salts media as battery composition.
Despite advances in concentrated solar power systems, the application of heat to convert water to steam, thence electric power, falls primarily within three categories: The Power-Tower system, the Parabolic-Trough Concentrator, and the Linear Fresnel system. Since the latter two systems are in concept similar to each-other, comparison of attributes of the Power-Tower to the PLFC invention is not further explored here.
The Parabolic-Trough system, having a geometric concentration ratio (CRg) range to 100:1 or higher, is a linear, single-rotation-axis assembly, which cross-sectional curve when extended on either an east-west or north-south axis from 0 m up to “infinity” is a parabolic-cylinder, at which focal plane-axis, and secured in parallel manner at same focal plane-axis is a singular central linear receiving tube, through which a working fluid is pumped; gaining thermal energy as said working-fluid flows through conduit towards a heat-exchanger plant and power block at the far-end of the parabolic trough system. An advantage of a Parabolic-Trough system is the physical coupling of the linear receiving tube to the primary mirror assembly (said Parabolic-Trough), negating the requirement of a secondary concentrator in said system. Furthermore the entire unit is rotated as one element; therefore the mechanics and software in tracking the sun's position through a solar collection cycle is simplified. In most applications the working-fluid utilized for heat transfer through system is a high-grade organic lubricant, which properties include resistance to physical alteration or decomposition at wide-temperature ranges of several hundred degrees. Said working fluid is introduced by pumps into the receiving tube through a flexible end-tube which properties of high-strength, high-temperature resistance, allow said end-tube to flex and bend during the day, during which the height and orientation angles of the linear receiving tube are continually changing with the sun's position. As working fluid is pumped into the receiving tube, the infrared radiation concentrated at the receiver causes the temperature within the conduit to heat up rapidly, wherein typical CRg is at, or approximate to 100:1 at noon, the working temperature of the organic fluid within reaches up to 600° C. at the far end of the trough-axis, where after passing through a similar flexible end-tube and thence into a heat-exchanger plant wherein a secondary fluid: filtered, clean freshwater is pumped through the core elements and which thermal energy transfer to the water to undergo phase change at saturation temperatures to a dry steam, up to point of critical temperature of water at 374° C., which being working media at the power-block, turning one or more turbines at high rotation velocity, which coupled to rotating shafts turn one or several generators to produce electric power. The Parabolic-trough-system, is closed-system; designed to recycle this water utilized as dry steam by the turbines in the power block; accordingly, condensers and cooling tower are critical infrastructure in the system-process to recover/reuse this secondary-working fluid.
Several features of the Parabolic-Trough system are problematic for a CSP design serving bi-functions of generating electric power and seawater desalination: (1) the use of a heat exchangers adds another ‘loop’ into the process, which is better suited to those facilities where virtually all the water used is recycled (as applicable in inland deserts lacking nearby substantial groundwater, geothermal, or seawater sources); (2) relatively small diameter of the linear absorbers, in a collection-field of hundreds of individual linear concentrators present unaddressed design-issues wherein direct-injection of seawater into system, thereby bypassing the heat-exchanger process, due to scale-deposition throughout collection-field plumbing-infrastructure; (3) mechanical assemblage of the parabolic primary and flexible plumbing to the linear absorber tube through which the oil media is pumped is of concern: numerous “widget-arms”, linkages, and the flexible tubing connectors through which the oil media flows itself, may be compromised over extended periods under variable pressures in the system; a failure of such may pose some environmental issues.
Linear-Fresnel-Systems of today typically fall into two conventional categories, both of which are single-axis, and which CRg typically range from 30:1 to 60:1. The first category of design, as prescribed by Solarmundo and other planners in Spain and North Africa, is a raised system of one or-more horizontal structures of parallel sets of flat or slightly-curved, long-rectangular mirror elements assembled atop of single-axis rotation framework which orientation is north-south, and which said rows/mirror elements track the sun from east to west and in accordance to row position reflect incidental beam irradiance to one or more centrally-located multi-element tower structures, upon which a parallel inverted, secondary linear-trapezoidal or linear-parabolic-cylinder concentrator within-which focal-plane is a singular or multiple linear receiver tube, and through which said receiver tube(s), water (Media), pumped from a nearby ground-water-source or reservoir, is forced, and as flowing therein under pressure through said receiver-tube(s) this concentration of infrared radiation directed upon said receiver tube(s), typically raises the temperature at focal plane of said central-receiving tubes to >500 C, at mid-day, and wherein temperatures of said water Media pumped are raised accordingly to ranges of in excess of 150° C. to over 350° C. This provides a dry saturated water vapor under pressures of up to 8 MPa, or greater, to rotate turbines, and coupled by one or more rotating-shafts to a single, or a plurality of generators, produce electric power.
A second Fresnel-System type is the Compact-Linear-Fresnel Reflector (CLFR), of Polar-design, or site-latitude-based system. Mills and Morrison (1991), describe the advantages of constructing inclined linear Fresnel reflector arrays at site-latitude over horizontally installed systems, illustrating that in model tests over four locations in Australia ranging from 23° S to 35° S, the average annual delivered thermal energy per sq. meter ranged from 9.65 MJ/m{circumflex over ( )}2 d to 11.3 MJ/m{circumflex over ( )}2 d, for 48-element (mirror) and 24-element inclined arrays, an increase in performance of about 20% over their similar-dimensioned horizontal counterparts. On this basis these inventors designed an inclined polar array whereby the mirror elements (up to 48 per linear receiver) are attached to the aperture frame in a north-south orientation, whereby the tracking of the sun, as in the aforementioned horizontal-array-designs runs from east to west (
Several features of both of these systems have unaddressed design-issues in serving either singular power-plant, or bi-functions of generating electric power and seawater desalination: (1) alternating mirror directions (
In the arid and semi-arid regions of the Developed-World, and Third-World nations, lack of sustainable energy programs and potable water resources for human consumption and agricultural sustenance is at a critical state, which consequences affecting human health, agriculture production, economic independence, wildlife habitats, and political stability, are a major detriment to survival of economically stable, and natural-resource-poor nations, and respective infrastructures therein. In fact, the lack of, and access to, fresh water safe for human consumptions is the leading cause of famine and conflict in today's world. These situations are entirely preventable, as is presented and discussed in these essays. A sustainable energy plan based on combining, and harnessing of the vast potential of hydropower from Earth's oceans and seas, as well as the power of the sun, combined with the utilization of conventional and other renewable energy sources, form the core arguments for these inventions.
In two widely-separated geographic regions of interest, selected on the premises of commonality of: latitude on earth, arid- and semi-arid vegetation zones, similar topographies, proximity to a nearby ocean/sea, or gulf, and a substantial natural sink below sea-level, and regional conflicts and social instability, the author presents sustainable solutions using current technologies, in the energy and water resources sector, to avoid conflict and promote economic growth, habitat and wildlife restoration, and social stability faced in the Middle East (Levant Nations) and Southwest United States—Northern Mexico. The basis for these investigations are preceding studies compiled by same author entitled MEECAPP Part 1 (Middle-East-Economic-Cooperative-Action-Plan-(for)-Peace 1: (Levant) and MEECAPP Part 2 (Macro-Energy-(and)-Economic-Cooperative-Action-Plan-(for)-Peace 2: (USA-Mexico). Resulting from, and in combination with these initial two studies, the author undertakes a plan: MEECAPP Part 3: A Polar-Linear Fresnel Concentrating Solar-Thermal Power and Desalination Plant, which attributes of seawater-based-hydropower-systems combined with solar energy are examined, and which consequences are applicable to scores of nations world-wide, or regions with similar climates, and geography.
In MEECAPP Part 1 and MEECAPP Part 2, gravity-flow and pumped-storage hydropower by utilizing seawater media, wherein engineering of and boring of large-diameter tunnels through which said media is pumped from nearby ocean to “battery-storage” in coastal ranges, wherein large pumped-storage-capacity—(PSH) reservoirs, constructed for the function of electric power production during peak-demand cycles, are analyzed as a means of providing clean, safe energy and facilitate agricultural/mariculture development in the Middle East (Israel, Jordan, Egypt, the Free Palestinian State, Lebanon, Syria), and in Southern California to Baja, Mexico (Salton Sea and Laguna Salada), respectively, and restore wildlife habitat in the respective regions. In the final ‘equation’ of gravity-fed or pumped-storage hydropower, yet another problem needs to be addressed: how to apply the surplus potential energy from the reservoirs that will invariably be in place due to known quantities (expected weather patterns, mechanical availability, off-peak power demands) and unplanned events (weather extremes, labor strikes, regional political issues, major mechanical rebuilds, powerline or waterline repairs, etc.).
The principle innovation is a ‘once-through” Polar Fresnel Linear Concentrating (PLFC) solar-thermal power plant that is designed to generate electric power and provide energy to desalinate seawater. The PLFC concept initially conceived is an auxiliary power/desalination plant operating at arid localities below sea level; the Arava & Dead Sea (0 m to −400 m MSL) whereby seawater from the Mediterranean and associated storage capacity dams in the Arava, are gravity-fed and/or pumped into solar-thermal plants, thereby augmenting hydropower production whilst producing freshwater by multi-effect-distillation (MED) method.
Accordingly, there is a need for concentrated solar power plants which use the most readily available liquid media on this planet (e.g. seawater) in a once-through system, where dry or wet steam is the working media at the power-block; eliminating the utilization of heat exchangers in the Rankine-Steam-Cycle process at said power-block. Such systems, when combined with a one- or two stage rotary expander, similar in design to invention of same by Richard Langson, are robust in comparison to conventional turbine-engines which are subject to destruction in a variable dry-wet-steam system, wherein water-droplets in the steam cause severe damage by impact of said water-droplets, to turbine-blade assemblies rotating at typically, 14,000 rpm.
Additionally, the waste heat from the recycle-loop in a seawater-media-driven design is recovered for further functions: a low-medium thermal-energy Organic-Rankine-Cycle (ORC) plant; a make-up water storage-tank for input-media into a Multi-Effect-Distillation (MED) plant (
The Polar-Linear-Fresnel-Concentrator (PLFC) solar plant described in
In the PLFC model described, the receiver tube is fixed in place, and consists of, but not limited-to, a single 198.5 mm (8-in nominal) ID pipe, or one or plurality of like or unlike-sized conduits secured within a hyperbolic-cylinder secondary receiver mirror assembly (
As the principle working media of choice in The PLFC design is seawater, a natural consequence of this CSP is to desalinate said media by using waste heat from a number of alternative (“cogenerated power”) sources, augmented with a Single-Temperature liquid-salt-battery for night-time thermal energy storage; herein referred to as a SITTES (
For better understanding the various described devices and methods, in concentrating solar energy to generate electrical power and desalinate seawater, reference should be made to the Detailed Description below, in conjunction with the following drawings and maps, in which same reference numbers, and their respective locations in text, refer to corresponding items throughout said figures and maps.
In both
The methods and systems described herein for producing electric power and desalinating seawater are ultimately designed to serve a population center of one-million persons. This is a base-model case only, so the reader understands the engineering-aspects of installing similar systems for his or her community. Accordingly, the size and scope of the solar-collection fields and desalination plants are reduced or increased proportionately to any specific demand, or as suitable land areas are made available. The basis for the PLFC system-design here is a polar array comprised of 12×2 m primary assembly with effective aperture of 24 m, sited at latitude 33.2° N, and elevation of 30 m MSL; a commonality of geography shared by nations of the Levant, and SW United States—Northern Mexico.
The geometrical basis of the polar Fresnel linear concentrator is the isosceles triangle (
In the PLFC design, a wide range of cell element widths and number of rows per aperture assembly are considered. For direct comparisons of performance of various assemblages, the configuration selected for this model is a 12-part×2 m element aperture rack yielding a 24 m effective aperture.
Aperture assemblies of, but not limited to: 4, 6, 8, 10 . . . 24 rows are possible design alternatives for a 24 m effective aperture, but the 2 m primary×12-row solution is chosen based on 1: minimum mechanical linkages ordered in assembly of a linear array, and 2: design an array structure of maximum dimensions resulting in 2ndary concentrator assembly of <˜30 m overall height.
Other designs incorporate larger or smaller width mirrors, but 2 m cells are an appropriate compromise as to aperture size/ease of manufacturing (only six-sizes in an optically-justified arrangement for an entire solar-collection field comprised of individual array-sets of twelve primary mirrors at specific site latitude), and array performance), and transportation (i.e. 2 m×12 m, or 2 m×16 m mirrors in individual rigid frames are easily transportable by standard sized 40′ or 53′ long, respectively, flat-bed semi-trailers in utilization of solar array-collectors comprised of larger, either optically flat, or spherical-cylinder primaries, thence necessitating, more massive secondary concentrators and taller towers and structural components, the net shadow factor cast by said concentrators and structural components over the primary array-sets, accordingly adversely affect the overall performance of the CSP system proportionally to area-dimensions of the secondary-concentrator/primary-array-width ratio.
In the design process of a PLFC plant, the author begins by selecting a “Site-Representative” Model Plant where commonalities exist between the Salton Sea/Laguna Salada and Dead Sea geography. Each location for example, has similar climate and latitude (Mediterranean to extreme desert; latitude: all between 30° N and 35° N), and, below-sea-level terminal lakes; having physical-geography common to both sites.
In this study the PLFC array-model is designed within a standard unit area (SUA) of 1 km{circumflex over ( )}2. Typical latitudes/environments for which this system is applied ranges from, but not-limited-to: upper-Mediterranean vegetation zone to upper-tropical (40°-20°) deserts.
Solar data extremes: select time ranges on which basis, system-design for zero-mutual-shading by adjacent mirrors (Solar Time); by complimentary solar positions and altitude angles during winter/summer solstice.
Winter Solstice, 22 Dec. 2015: {TS=08:00-16:00 h}
Actual time-ranges in practice are dependent on economic-trade-offs of PLFC-structure-size, vs air-mass-effects of solar-altitude-angles, and site elevation above/below sea-level.
Ambient temperature: summer: 30° C.; winter: 20° C., The winter ambient here for delivery of seawater to the solar-collection field is maintained at 30° C., thence providing a consistent “cold” seawater input flow at same temperature simply by using waste heat from the power block or other sources to regulate the winter “cold-media” input temperature, accordingly. Otherwise, nominal seawater temperatures entering in to system from outside (Pacific Ocean and Mediterranean Sea) are: 15° C. and 20° C., respectively; these are applied to estimating viscosities of seawater from both sources for fluid-mechanics problems.
Location: Salton Sea basin, in proximity of PSH facility. Location: 33.2° N, 119° W; elev. 30 m MSL. Solar field site on graded level ground; a playa or dry terminal lake bed may suffice due to less earthwork. Model elevation change: nearest PSH reservoir to PLFC plant: (Δh)=100 m.
Area of site: 1 km{circumflex over ( )}2 SUA (array structures and ag-zone buffers); expandable by “n”-whole SUA units as needed. Areas of infrastructure (expanders, condensers, generators and substations, powerlines, roads, pipelines, etc.): not specific, but assumed at 20% additional area of an SUA/SUA under solar collector-field.
Effective aperture/array assembly (AE): 12 ea. mirror (cell) rows×2.0 m-wide cells: 24.0 m.
No. of array assembles (aperture rack)/SUA: as allowed, planning zero mutual shading/blocking of Solar flux between cells and zero-shadow cast by the linear receiver tower of (“Array n”) over the lowest cells of the next assembly (“Array n+1”) north; thence array assembly offsets are tower-ht.-based. The modeled plan described allows for a ‘fit’ of 9.4 solar concentration assemblies per SUA.
4.121 Primary Cell Mirror Type: Spherical Cylinder (Radius of Curvature ˜128 M, Focal length ˜64 m).
Trial cell width for 12-element assy: W1=2.0 m; AE=24.0 m.
Astronomy: determine site-specific data for sun's position & intensity by hour: summer & winter Solstices. Summer Solstice Solar constant=1367 W/m{circumflex over ( )}2, at Earth-Sun semi major axis (1 AU).
Direct beam irradiance at 100,000 m MSL (edge of space) is 1321 W/m{circumflex over ( )}2 on Jun. 22, 2015. At 0 m MSL, this value is reduced to 851 W/m{circumflex over ( )}2 as result of losses of −36% due to: absorption by aerosols, scattered to space & earth (diffuse).
Declination of sun (summer solstice): 6=23.45°
Maximum solar altitude angle at site latitude of 33.20°: δ=23.45° α=80.25°: (90.00−φ+δ=α)
By cosine-effect air mass factor and altitude adjustment, this reduces to a site-specific solar resource of 842 W/m{circumflex over ( )}2, and a corresponding maximum COLLECTORS field potential of 194 MW/SUA at 12:00 noon.
Winter Solstice Solar constant=1367 W/m{circumflex over ( )}2, at Earth-sun semi major axis (1 AU).
Direct beam irradiance at 100,000 m MSL is 1413 W/m{circumflex over ( )}2 on Dec. 21, 2015. At 0 m MSL, this value is reduced to 910 W/m{circumflex over ( )}2 as result of losses of −36% due to absorption by aerosols, scattered to space & earth (diffuse).
Declination of sun (winter solstice): δ=−23.45°
Maximum solar altitude angle at site latitude of 33.20°: δ=−23.45° α=33.35°: (90.00−φ+δ=α).
By cosine-effect air mass factor and altitude adjustment, this reduces to a site-specific solar resource of 503 W/m{circumflex over ( )}2, and a corresponding maximum COLLECTORS field potential of 126 MW/SUA at 12:00 noon.
Determine dimensions of the secondary concentrator above the linear absorber tube. This is critical early on, as the ultimate profile of the secondary mirror, contributing to the amount of shading caused by it and structural components are detrimental to the net solar flux received by the absorber tube. The 2ndary cell design parameters are determined according to dimensions of the total primary array, which is effectively, a 24 m spherical mirror.
On basis of the 2.0 m×12-cell element aperture rack the following dimensions define the elements of a combined summer-winter-compatible assembly:
Determine likely solar position data as ‘template’ for design parameters of the hyperbolic-form secondary concentrator. We select spring (fall) equinox, when sun rises/sets due east & west, and there are 12 hours of daylight
At TS=07:00 h (17:00 h), solar altitude is about 12° 30′ (air mass ˜4.6); apply this time as design limiting factor for primary cell radius of curvature.
Determine expected magnitude of errors associated with the Fresnel array assembly: this includes optical and mechanical; will ultimately decide dimensions of the secondary concentrator mirror. Noting: a (magnitude=1 std. deviation); σ{circumflex over ( )}2=variance.
Those errors that cause beam spreading in the plane of curvature from the primary cells to the receiver tube (values in mrad).
Those errors caused by flaws in mirror surfaces (Stine & Geyer). Data sourced from optical modeling data compiled by authors (Power from the Sun).
Total Cumulative Error: σ Total=(Σσ(1D){circumflex over ( )}2+Σσ(2D){circumflex over ( )}2){circumflex over ( )}0.5=7.0064 mrad
Or, in decimal degrees: σ Total=360/2π*7.0064/1000=0.4014 degrees
Calculate Secondary Cell Width:
Beam spread intercepted at receiver: No. std. deviations (n) n=5
Sigma total*(n) (decimal degrees) n*(σ tot.)=2.0072°
2ndary Cell width@radius of curvature (Rc=128.45 m): W2=2.2502 m W2=Rc*(tan(5*σ tot./2))
Beam Spread at aperture normal at receiv. tube distance at TS=12:00 noon: (W2″)
By proportional distances: (W2″)=W1−(Δ(W1−W2)*Hn/f) (W2″)=2.0916 m
Width of 2ndary mirror to fully illuminate field at focal plane at distance of 2ndary cell: W2c
Cassegrain Result is Acceptable Check: % error=((W2″)−W2c)/(W2″)*100: error=0.97%
Select largest (more conservative) of the two values (W2″). (W2″)=2.0916 m
** Structural shading varies greatly over a production cycle; at early am and late pm hours, shadow factor is, or near zero; variance of shadows cast is high at any given time, as they fall partially or fully over the unequal offsets between the primary cells. In any case structural design drawings of the aperture assembly are beyond the scope of this report; so we will assume a mean shade factor of 8.77%, from various graphical representations.
The argument for selecting a hyperbolic cylinder as a secondary concentrator over other geometric forms, such as trapezoidal, or spherical, is that the rays from the sun can be concentrated more effectively to the linear receiver tube with minimal “leakage” due to ray-scatter. The variable foci of each of the primary mirror cells in a given assembly: 6-cell-surface-figures/12-element array (or 6-cell-sizes to build a SUA field) ensures that each of the spherical mirrors concentrates the solar radiation in a linear axis running through the center of the receiver tube. Of course, the nature of errors in the optical elements precludes much of the solar flux from hitting the receiver tube precisely, but most of the rays missing the receiver tube directly are absorbed as they reflect off the sides and back of the secondary reflector. Moreover, the glass pane which covers the secondary concentrator along its entire length, traps much of the infrared radiation which is otherwise lost, or reflected to space.
The hyperbolic cylinder form described is based on the width of the secondary receiver glass pane determined above, or: W2=d=2.2502 m.
It follows that the equation of the hyperbola:
(LA2): Arc-Length by Graphical (Sum of Chord-Rep Curve-Points Solution)
Arc-Length hyperbolic cylinder (By sum of SQRT (τ of Δ(x{circumflex over ( )}2+y{circumflex over ( )}2) curve points (table 3.19): =½ (LA2)
By comparing result: (LA2) by equivalent PARABOLIC-CYLINDER analogue:
Arc Length of the Secondary Cell: LA2=∫((1+(f′(x)){circumflex over ( )}2){circumflex over ( )}0.5 dx or: f(x)=a*sin h{circumflex over ( )}2 (x/a)
By identity: LA2=∫ cos h(x/a)dx=>LA2=a sin h(x/a)
Since a=V and x=W2/2: LA2=V(sin h(W2/2/V)−(sin h(−W2/2/V)) LA2=3.1562 m
Check answer/identity (natural log function ‘e’): LA2=a((e{circumflex over ( )}x/a{circumflex over ( )}e{circumflex over ( )}−x/a)/2)*2 LA2=3.1562 m{−1.1251<=x<=1.1251}
or approximate to catenary of same sag for a 2 m-wide primary cell (Δ=0.0078 m); use graphical form above
Result here being, the parabolic-cylinder form which dimensions are nearly equivalent to corresponding hyperbolic-cylinder may be less-costly in production using “sagged-treatment” system; thereby achieving similar optical solution by applying a similar catenary form.
These data applied above, with the exception that we ‘reduce’ the aperture rack to its equatorial site orientation such that the solar positioning throughout the year is the same with respect to the plane of the aperture rack as if site was at the equator. For example, if we set design limits of: (08:00 h=TS; 16:00 h=TS), from which to base the final cell locations on the aperture rack, the resultant summer and winter solstice “Y-Vector” angles (Θy), on the N-S axis, −82.26° and 15.86° respectively, form equal and opposite angles with respect to same aperture-rack plane (
Summer Solstice, TS=08:00 (Θy=−82.26°): Θy+φ=−49.06°
Winter Solstice, TS=08:00 (Θy=15.86°): Θy+φ=49.06°
Results of this and the following steps applied to set cell-row positions on the aperture slope plane will be a ‘summer-winter’ based design where the locations of the each of the cells from centerline of the aperture rack will be exactly the same on each side of centerline. This allows us to construct an array and field, that for even no. of cells (12/primary collector in this model), only six (6) sizes are needed to build entire solar field at given latitude.
‘Y’ component angle of shadow-vector (TS=08:00): ρy=tan {circumflex over ( )}−1(OP/Ys) ρy=−82.2570°
‘X’ component angle of shadow-vector (TS=08:00): ρx=tan {circumflex over ( )}−1(OP/Xs) ρx=−37.1391°
Shadow vector (ρy) reduced (‘Artificial Horizon’) by φ: ρy′=(φ)+ρy
ρy′=−49.0570°
Angle of ‘Chord-Normal’ of ρy′ to aperture-rack: ρy′C=90+ρy′
ρy′C=40.9430°
The PLFC solar array is based on isosceles triangle geometry, where the following definitions exist:
Side A=overall length of the aperture rack plane, at inclination angle=latitude (φ) to the south. Φ=33.20°
a=180−2b a=66.40°
Optimum dimensions of entire aperture assembly in three iterations.
From ‘Trial 1’, an aperture-rack slope length of RA1=27.25 m is initial assumption. There are 12 cell-rows at 2 m width/cell+end-offsets of 0.25 m each. Cells 1-12 are labelled accordingly from top to base. ‘Cell-0’ and ‘Cell-13’ are ‘zero’ dimensional end-points. Find:
Sides B & C of triangle to center point linear absorber tube: B=C=RA1(sin b/sin a) B=24.8830 m
Center-center slope distance, “Cell n-Cell n+1” SCn: Cell 0=0 m; Cell 1=W½+Spx; Cell 2=W1+Spx; etc.
Slope distance apert. rack ref pt. ‘Cell 0’ to ctr. of rotation ‘Cell n’: Qn=(Qn−1)+W1+Spx; (Trial 1 Spx=0.25 m)
Offset distance of ‘Cell Q’ north or south of aperture rack C.L: Qcx1=RA½−Qn
Tangent Normal: plane of aperture rack to parallel (imaginary) plane at Rcv.tube: Hn1=sin b(B); Hn1=20.8212 m
Calculate cell positions on aperture rack plane such that mutual shading/blocking by adjacent cells=0.
Rcv. tube dist. from CL of ‘nth-Cell’: Hx=(Qn{circumflex over ( )}2+B{circumflex over ( )}2−(2Qn B cos b)){circumflex over ( )}0.5 (ie. Cell 3): Hx=22.2607 m
Find: tan {circumflex over ( )}−1 (Qn/Hn), off CL to set tilt<‘Cell n’ at TS=08:00: ϕ=tan {circumflex over ( )}−1(QCx1/Hn1); (C-3) ϕ=20.7177°
Tilt Angle ‘Cell n’ from plane of aperture rack: Θn=(ϕ−ρy′C)/2
(C-3) Θn=−10.1127° (Θn+1)=tilt<adj. cell (C-4) Θn+1=−12.9125°
Aperture Width of Incoming Sol. Rays at ½ W1: A2=−(sin(ρy′+Θn)*½ W1) A2=0.8587 m
½ Width Cell (n+1) not obstructed by shade: S2=sin(180−(ρy′+(Θn+1)*(W½/sin ρy′)
Continue by running the data results from the second iteration for a Third Trial. By running additional trial we ‘shrink’ the dimensions of the aperture assembly: simply run the values from Trial 2 using the same formulae described above.
The resultant aperture rack linear dimension RA3 then becomes: RA3=29.3212 m
RA3=29.3212 m from which the remaining dimensions are shown based on site-specific latitude
Further iterations at this point are insignificant; this result we call acceptable.
By combining solar positional data from the summer and winter solstices, where the sun's azimuth at early am/late pm hours is at the maximum possible northern/southern extents, respectively, we simply merge the data from half of the summer values and half of the winter values to build an aperture assembly that is compatible with the two seasonal extremes and all days in between; that is, zero (0) mutual shading/blocking by adjacent cells 365 d/y. From this we build a ‘merged’ aperture assembly which basic parameters are shown
Tangent Normal: plane of aperture rack to linear receiver tube:
Aperture Rack Merged: Summer & Winter solstices: RA4=30.7756 m
Minimum Tower Height to CP linear absorber tube (′=Hx at Cell 0, Cell 13): Hx=28.1023 m
4.127 Dim. Limits: Plfc Arrays Selected Cell Widths: (1.20 m<=W1<=2.50 m);
If the primary cell sizes are changed, the solar plant dimensions will increase or decrease proportionately; the number of cells per array (n=12) being constant. In this design, the 2 m cell is selected in order to maximize plant aperture area, within limits of tower height constraint of <=30 m to center point of the linear absorber. For those applications where a smaller or larger plant-size is more cost-effective/feasible, the summaries are tabulated.
Tower (thence array) offsets in the north-south direction are based on shadows cast at 08:00 WINTER solstice, which we determine using the above table format. In this model, tower-tower centers are the preferred standard to base separation distances of adjacent aperture assemblies, because: (1) optimum noon beam irradiance during winter being much lower than at summer (503 W/m{circumflex over ( )}2 vs. 842 W/m{circumflex over ( )}2, respectively) makes it undesirable to add structural shading that further degrades the winter collection efficiency over the shorter, 8-h effective solar cycle, (2) the agricultural zones between the arrays (and within the array structures) are a principal basis behind the PLFC concept.
Θy=‘Y’−vector solar incidence<at TS=08:00 h, 21 Dec. 2015:
θy=15.8590°
Nominal separation dist. (offsets) between arrays in the solar field: Y″=Tmax/tan θy
Y″=106.46 m
Number of array sets/km{circumflex over ( )}2: AS/SUA=1000 m/Y″ AS=9.39 arrays
In the CLFR Design of Mills & Morrison (University of Sydney), the authors' paper describes a stationary reflector installed as a wall running the total length of their array assembly on the south-side (southern hemisphere-justified) of their aperture rack, to recover low-angle beam irradiance which would otherwise be lost (
Due to the E-W alignment of the primary and secondary elements of the PLFC design, a different approach to this problem is necessary. At each array end-extremity (E, W) A single large reflector is attached to the aperture rack frame-end structure by hinges, and is designed to rotate 90° in range, from horizontal (stowed) position to vertical & locked (deployed), depending on which half of the day it is (
IF: Sunrise<TS<12:00 h, the east-end-mirror is lain horizontally; the west-end-mirror deployed vertically.
IF: 12:00 h<TS<Sunset, the east end-mirror is deployed vertically; the west-end mirror is lain down horizontally.
** Method of operation: The end reflectors are raised/lowered using conventional hydraulic cylinders (
**It should be noted here that these end-of-array structures, along with strategically-placed high or low frequency acoustic devices and strobe lights, are also intended to prevent birds from flying into the solar field. Likewise, eliminating obvious hazards to civil aviation are duly noted.
At this point the summer field-energy potential and dimensions of the PLFC plant in an SUA can be summarized:
Net beam irradiance (Ia,b) range at aperture (TS=06:00-12:00): 190 W/m{circumflex over ( )}2<(Ia,b)<842 W/m{circumflex over ( )}2
Array total land area/SUA: 1 SUA=1 km{circumflex over ( )}2:
nA=9.39
Σ (ALL SETS) of aperture elements (mirror area)/SUA: AEtot=AE (1000 m)*nA
AEtot=225,442 m{circumflex over ( )}2
Land use factor: LUF=10{circumflex over ( )}6 m{circumflex over ( )}2/AEtot
Energy received, range (Field potential TS=06:00-12:00): Ep=Ia,b*AEtot/10{circumflex over ( )}6 43 MW<Ep<190 MW
The selection of a single large-diameter linear absorber tube, oriented E-W in a PLFC array is made with the following design considerations:
Flow rates: low head-loss due to friction at any temperature, particularly as there are but four 90° elbows in array
Seawater media: Once-through flow of media filtered to <0.5 mm; or to acceptable particle size enabling extended periods of low-maintenance operation by the rotary expanders.
No “in-line” expansion joints: the absorber tube components are assembled using a unique flanged coupling (FJCX) (
**Alloy/composition: T317SS and multi-layer selective surface absorber, for optimum absorptance/emittance ratio. This is selected as a guide (template) for input in tables.
** In actual practice we select a lighter, higher-strength alloy with high titanium content to reduce the mass of the tube, or ceramic/ceramic-metal composite; with appropriate corrosion resistance the objective is to design an absorber tube with the thinnest wall possible, to reduce corresponding mass-load on towers and associated structural elements. This aspect not yet studied in detail.
A Fresnel plant design typically operates in medium temperature ranges; there are no heat exchangers involved, such as oils used in concentrating parabolic reflectors, only the fluid input media (seawater). A CRg of about 30 is typical in Fresnel collectors. The PLFC model plant is based on same, CRg being circumference-based, of the linear absorber tube.
PLFC Concentration Ratio design objective: CRg=30
(Effective Aperture)−(Estimated Avg. Shadow obstruction): (24 m-1.7 m) AE−Shx=22.3 m
DETERMINE: Nominal Pipe diameter (OD), and PLFC concentration ratio:
IF CRg=30, find circumference of absorber tube (CP): CP=(AE−Shx)/Crg CP=0.743 m
Rcv. Tube Diameter: OD=CP/π; OD=0.237 m (236.6 mm) nearest nominal ASA Std. size: OD=219.1 mm
OD″=227.1 mm
Pipe alloy selected: T317 stainless steel.
Coefficient of thermal expansion (use mean values since T varies from Tamb=30° C. entrance, to T rcv=>550° C. at expander)
GIVEN: μ=17.21×10{circumflex over ( )}−6 m/K: Ambient temperature: Tamb=303K; Mean working temperature along receiver tube Trcv.=603 K; ΔT=300 K
if ΔT=300 K, over entire length of linear absorber, receiver tube can expand ˜5.2 m/1000 m. Following selection of the ASA standard size equivalent (for 8-in, OD=219.1 mm) we select the pipe alloy. The stainless steel conduit material was selected based on corrosion-resistance and properties calculated in the tables are meant to be used as a guide.
In ASME Tables (pipes) physical data for 6-in and 8-in nominal bore respectively, are shown.
Data summary for 8″ (DN 200 mm) nominal bore; 531700 stainless steel
Normal operating temperature range of media (seawater); degrees Celsius: 133°<T<200°
Design operating temperature limits: Tx=1.5 T: 200°<Tx<300°
Saturation pressure of steam Mpa(g): 1.55 MPa<Psat<8.49 MPa
Operating Pressure (bar): Po=Psat*(1000 kPa/MPa)/101.325 kPa/std atm. 15 bar<Po<84 bar
Maximum design temp. at receiver tube: Tr=CRo*Tamb, (CRo=optical conc. ratio: CRo=ηopt/100*CRg); from
Table 3.12: CRo=83.03%/100*CRg; CRo=28.98 if Tamb=30° C. Max design temp=869° C.
Ultimate tensile strength of alloy T317 at maximum design temperature: S=148 MPa
Factor of safety: f/s=1.5
Corrosion allowance: tc=1.6
DETERMINE: Pipe wall thickness calculated, and reduced to ASME standard pipe-size
Tp=10.1 mm
For nearest ASME standard pipe (Sch. 60), where OD=219.1 mm Tp=10.3 mm
*The pipe wall thickness selected is 10.3 mm; inside diameter is ID=198.5 mm
*Additionally the linear absorber tube requires a selective absorber surface coating to maximize the solar absorptance (α) and minimize thermal emittance (ε); in this model case, a ratio of 13:1. From section 4.31 above, we assume a selective absorber to be used has a thickness of:
ts″=4.0 mm
The adjusted receiver tube outside diameter thence is: OD″=227.1 mm
Composition of the multi-layer absorber (Valleti et al. 2014): Ti Al Cr N/Ti Al N/Al Si N
Reflectance (herein called “albedo”—for ease in spreadsheets) primary and secondary concentrator surfaces are applied based on data from the Solarmundo facility in Spain (Haberle et al).
Albedo, Primary Cell Elements: ab1=0.92
Albedo, Secondary Concentrator: ab2=0.95
Transmissivity, Glass Pane tr1=0.95
OPTICAL EFFICIENCY: ηopt=ab1*ab2*tr1*100 ηopt=83.03%
Energy received (Field potential) after optical losses: Efo=(Ep−LsNET)*ηopt
In the model plan, energy received at TS=12:00 was 178 MW, after shade obstructions+20% structure; at 83.03% optical efficiency the energy received is further reduced:
Efo=148 MW
The concentration ratio is: CRg=31.6
The optical concentration ratio is: CRo=26.2
The heat loss through the secondary concentrator assembly is non-linear, and increases exponentially with temperature-rise. By iteration we can arrive at a typical operating temperature for a PLFC plant. Example: At a temperature of 150° C. (423K), saturation pressure of steam is 2.45 MPa, well within the limits typical of operating pressures in rotary expanders. In addition to the absorber tube physical the following parameters are applied:
Ambient temperature (summer: Tamb=30°) Tamb=303 K
Q″loss=ε*σ*(Trcv){circumflex over ( )}4; at TS=12:00, Trcv=1507 K, q*loss=20485 W/m{circumflex over ( )}2, at which point
Where Ct=circumference of linear absorber tube: Ct=0.7009 m
Q*use=Ct((α*CRo*Ib,a)−(ε*σ*(Trcv{circumflex over ( )}4−Ta{circumflex over ( )}4)) Useful energy extracted=0 W/m{circumflex over ( )}2
4.153 Select plant operating scenario: Trial 1 Trcv=150° C. (423 K)
Useful energy extracted (TS=12:00): Quse=14268 W/m{circumflex over ( )}2
Energy extracted/unit length absorber tube: ep=Quse*Ct ep=10001 W; or, per 1000 m-long array, Ep=10 MW.
Per SUA, useful energy extracted=9.93 array sets/km{circumflex over ( )}2*10 MW/set Ep/SUA=93.9 MW
4.154 Determine system efficiency: Trial 1 (values*100): GIVEN:
Trcv=150° C. (423 K)
Collector efficiency (TS=12:00): ηsol=ηopt*α−(ε*σ*(Tr{circumflex over ( )}4−Ta{circumflex over ( )}4)/CRg*Ib) ηsol=75.21%
Carnot (power) efficiency: Θrcv=1−Ta/Tr Θrcv=28.37%
System efficiency: ηsys(ηsol)(Θrcv) Θsys=21.34%
In this trial we select a nominal working temperature at the linear receiver of 150° C. Both the temperature and system operating pressure of 2.45 MPa are easily attained throughout the 10-hr summer-time production cycle (07:00-17:00); winter production is reduced to 8-hr as shown forthwith.
Adjusted circumference of linear rcv. tube plus multi-element absorber: Ctx=0.7135 m
Average shade blockage over primary cell elements: Snet=1.4779 m
Adjusted concentration ratio range: CRg=(AE−Snet)/Ctx 31.6<CRg<33.6
Net beam irradiance at TS=12:00 Ib,a Ib,a=842 W/m{circumflex over ( )}2
Design incident flux (June solstice): Ir=CRg*DNI; at TS=12:00 Ir=26.6 kW/m{circumflex over ( )}2
Absorptance factor (3-layer tube coating: Ti Al Cr N/Ti Al N/Al Si N) a=0.91 Emissivity: c=0.07
Stefan-Boltzmann constant: 5.67E-08 W/m{circumflex over ( )}2.K{circumflex over ( )}4
Maximum temperature at receiver tube (reduced@TS=12:00) Tmax=550° C. (823 K)
{dot over (Q)} use=Ct*((α*Cro*Ib,a)−(ε*σ*Trcv{circumflex over ( )}4−Ta{circumflex over ( )}4))
Reduced temperatures at receiver tube, by hour: by proportion apply design incident flux data:
(Ir(@TS)/Irmax)*Trmax; where Trmax=550° C. 233°<Tr<550°
DETERMINE: energy recovered by expanders at nominal average working temperature.
Reduction factor in DNI, cosine effect (Kasten-Young); TS=06:00-12:000.23<f(t)<1.00
At these hours the receiver temperature varies from 30°-550° C.; no recovery at hours of 06:00 or 18:00, when the sun's rays are parallel to the plane of the primary mirrors. At 07:00 and 17:00 h, the receiver temperature is at 233° C.; thus a working temperature assumption of 150° C. is acceptable.
Collector efficiency at determined DNI=851 W/m2, at 0 m MSL (value check) is about 75.5%; result is acceptable: Likewise is the geometric concentration ratio:
CRg=−(c*G*(Trcv{circumflex over ( )}4−Tamb{circumflex over ( )}4)/((ηsol−(α*ηopt))*Ib)); 31.6<CRg<33.6 is in desired range.
Step 2: Find System Efficiencies in this Model
Delta-T from working temperature to ambient: =423 K−303 K ΔT=120 K
Heat loss coefficient per unit aperture area: μ=3.8*10{circumflex over ( )}−4*(ΔTnom)*(Ib,a) μ=38
Unit areas of glass pane+2ndary mirror per linear-m: (Ap+Ah)=5.406 m{circumflex over ( )}2/m
Heat losses, back-shell insulation: Unit area (Ai) behind 2ndary mirror (Ai=Ah); Ai=3.1562 m{circumflex over ( )}2
Heat conductivity, insulation (Solarmundo): Hc3=0.05 W/m{circumflex over ( )}2.K
Heat loss coefficient, insulation: Hi=Hc3*ΔT Hci=6 W/m{circumflex over ( )}2
Heat loss/unit area, (insulation+20% edges): μ3=1.2 (3.8*10{circumflex over ( )}-4*ΔT*Hi); μ3=1.04 W, say, 1 W
Heat loss factor at Delta-T nominal (120K),/linear-m (2ndary concentrator+insulation) μ″=39 W/m{circumflex over ( )}2
At unit-area of 5.4063 m{circumflex over ( )}2/m, for 2ndary concentrator: total heat loss is: μtot=213 W/installed m.
Step 3.2: Heat losses, “Solarmundo”—solution; selected working temp., T=150° C. (Table 3.155/9-6/9)
Unit areas, glass pane (Ap) and secondary mirror surface (ah) (Ap+Ah) At=5.4064 m{circumflex over ( )}2
Heat transfer coefficient, Ap, Ah: Hc1=10 W/m{circumflex over ( )}2; Hc2=10 W/m{circumflex over ( )}2,
Heat loss coefficients (Hn): (Hn)=ΔT*(Hcn); Hn=1200 W/m{circumflex over ( )}2
In our model, the “Trial 1” operating temperature for steam generation at the expanders is 150° C. Nonetheless, the actual applied temperature concentrated at the receiver is 550° C. at noon, in order that the seawater temperature be elevated to saturation temperatures and pressures in minimum time (flow rates vary considerably in accordance to both solar time and weather modifiers of net beam irradiance. At aperture-normal to the linear receiver tube (TS=12:00) the useful summer energy potential at both temperatures per SUA is 95.62 MW and 87.52 MW, respectively. Proceeding to the next step we select the lower of the two values (87.52 MW) for the following reasons:
Astigmatism: No corrections for divergence of reflected solar radiation from an ideal point are quantified in detail (though we assume a 5σ standard deviation error factor in modeling, for this reason, and the following).
Caustic effects: At solar incidence/reflectance angles other than normal to the receiver, the concentrated rays form a caustic (spread-out pattern), rather than an ideal line (spherical mirrors) let alone point (parabolic cells) focus.
Unquantified: issues not addressed; dirty optical surfaces, miscellaneous external shadows from structural components: trusses and wires, etc.
Useful summer-solstice energy potential per SUA Ep=87.52 MW
Field-total heat losses by the 9.39 array-sets/SUA@ Tnom=150° ΔhT (field)=2.79 MW
Offset distance, tower, array-set “n”—base “n+1”: Os=106.46 m
Effective aperture/array set (AE), where RA4=30.7756 m: AE=24 m
Agricultural zone potential between array-sets: AG1=Os−cos φ (RA4) AG1=80.71 m
Ag-zone usable/array-set: AGu=AG1*nset*1000 m/(100 m){circumflex over ( )}2/ha AGu=75.81 ha
Or: in acres, at 43,560 ft{circumflex over ( )}2/acre, AGu=19.94 acres
The agricultural zone is expanded by emplacement of vertical farming structures or shelves under a major portion of the aperture assembly (
Irrigation of the agricultural zones between the CSP array-sets, and within the vertical farming structures is through appropriate diversion of distillate recovered through the MED plant; using sprinklers and/or drip-tube methods.
To clean the primary cell elements, distilled water is sprayed on the inverted primary cells at night to maintain optimum reflectance of the mirror surfaces. To this end, permanent tube lines and sprinklers are installed underneath the mirror rows. This method of cleaning results in recycling of the cleaning media directly to the irrigation of vegetables within the vertical farming apparatus.
Rotary expanders are selected over conventional turbines because of their robust design (two principle moving parts) ability to operate in ranges of low-moderate pressures, variable velocities, and lastly, operable in both dry or wet steam media, which otherwise are destructive to conventional turbines.
Net energy produced by SUA field to power block (Epnet): 32.1 MW<Epnet<84.5 MW
Screw Expanders (Isentropic) ηi=75%
Generators: ηg=95%
Mechanical: ηm=95%
Total: ηtot=67.7%
From the aforementioned plans we develop a conceptual PLFC plant of 57 MW installed (summer-potential) per SUA. The next problem is to determine the amount of distillate production through an MED plant; relying in part on low-temperature waste heat from the PLFC plant, and as stored energy from the liquid-salts battery. Multi-effect distillation is a natural choice of cogeneration off of any Fresnel CSP plan. In fact there are ample sources of energy available to drive a MED, in which preferred maximum operating temperature to avoid scale buildup in pipes is only 72.5° C.; thereby being, with the exception of RO, the least thermal-energy-intensive means of desalination.
Determine cold-media flow rates into PLFC plant, using given feed pressures of seawater, and conduit sizes
By iteration optimum velocity of SW media through linear absorber is 2.20 m/s.
This is determined by the ultimate balance of inflow pressure vs. back pressure when the receiver tube temperature is 150° C. at the far-end of the array.
Given: Physical Data for the Model PLFC Field and Linear Absorber Tube (Type 317 stainless Steel)
Absolute pipe-roughness coefficient (T317SS): ε=0.045 mm (“commercial steel”)
ε=0.000045 m
Inside diameter: D=
0.1985 m
Relative roughness: ε/D=0.0002267
Reynold's Number (flow is turbulent if NRe>˜4000) NRe=V*D/v; If V=2.2 m/s
NRe=518,242
Friction factor (graphical: use Moody diagram): at 2.20 m/s, measure:
f=0.0155
Friction factor (empirical), Swamee-Jain formula: f=0.25/(log(ε/(3.7D)+(5.47/NRe{circumflex over ( )}0.9))){circumflex over ( )}2
Swamee-Jain formula: At 2.20 m/s result is:
f=0.0156
‘f’ (S.J.) is acceptable, and is used in all flow problems here; circular pipes, turbulent regime.
Head loss, friction, Darcy-Weisbach equation: hf=f*L/D(V{circumflex over ( )}2/2g); at 2.20 m/s:
hf=21.69 m
Available head to power block prior to minor losses: h1=hs−hf; at 2.20 m/s: h1=49.69 m
Minor losses due to entrance/exit geometry, valves, pipe-bends, and other fittings take the form: hn=K(V{circumflex over ( )}2/2g), where each fitting has its own “K-value, based on commonly accepted values, or empirical (latter based on maximum friction value (f) determined @V=0.10 m/s; therefore f=0.0251). In our model, at the flow velocity of 2.20 m/s we determine:
At far-end of linear absorber tube: (use International steam tables)
*Delta−h (m): to expanders unknown due to inlet geometry, plumbing: (assume 0 m) h2=0 m
Work-temperature in model plan at entrance to expanders (far-end of absorber tube): Tr2=150° C.
Saturation pressure in receiver tube at model temperature (TLV tables): Psat2=476,101 N/m{circumflex over ( )}2
Trial flow-velocity: seawater through linear absorber tube: V=2.20 m/s
Absolute pressure If Psat=0.4761 MPa (a), P2 at expanders is 0.4761*10{circumflex over ( )}6: P2=476,101 N/m{circumflex over ( )}2
**Density of seawater (sal.=35,165 ppm) at Tr=150° C. from CSG Network.com: ρ2=975.12 kg/m{circumflex over ( )}3
*There is a phase-change (1−g) at far-end of absorber into expanders; dynamics here beyond scope of this report
** Assumed density of seawater in liquid state just before point of phase-change
Net head after losses (m); PSH dam to C.L. linear absorber tube: h1=47.94 m
Ambient temperature of seawater media into PLFC absorber tube: Tamb=30° C.
Density of seawater media (cold) at Tamb: ρ1=1021.77 kg/m{circumflex over ( )}3
IF: trial flow-velocity: seawater at entrance linear absorber tube: V1=2.20 m/s
System cold pressure (net) at trial velocity (10.39 bar): P=ρg (V1) h P**=1,056,166 N/m{circumflex over ( )}2
Velocity Limit Based on ΔP of Media Through Absorber Tube, where Temp at Far End of Linear Absorber=150° C.
Psat (T=150 C)=476,101 N/m{circumflex over ( )}2; Static pressure at linear absorber entrance Ps=480,075 N/m{circumflex over ( )}2
Solve for V1, where ρ1 must=ρ2; (system back pressure to lowest energy level at Tamb=30° C.; =1021.77 kg/m{circumflex over ( )}3)
(V1){circumflex over ( )}2/2=(480,075 N/m{circumflex over ( )}2/1021.77 kg/m{circumflex over ( )}3) 31 (476,101 N/m{circumflex over ( )}2/1021.77 kg/m{circumflex over ( )}3)
At V1=2.79 m/s, maximum flow rate (no work) through a linear absorber (where I.D.=0.1985 m; Ai=0.03095 m{circumflex over ( )}2):
Q1=Ai*V1 Q1=0.0863 m{circumflex over ( )}3/s
At selected model trial velocity (V=2.20 m/s): Q*=0.0681 m{circumflex over ( )}3/s
At T=150° C., at V=2.20 m/s, net pressure is: Pnet=P**−Psat=(1,056,166 Pa−476,101 Pa)/10{circumflex over ( )}5 Pa/bar=5.80
Net system pressure (Cold SW feed media) at rotary expanders: Ps1=5.80 bar
At 150° C., there are 5.80 bar, or 84.1 psi net water pressure available by gravity flow to feed the expander machines at the power block end, for a plant which base elevation is 100 m equivalent below the nearest storage capacity reservoir. But with the system back-pressure of 4.76 bar reduces the velocity of seawater media accordingly:
V=Ps1/ρgh V=(5.80 bar*10{circumflex over ( )}5 N/bar)/(1021.77 kg/m{circumflex over ( )}3)(9.80 m/s{circumflex over ( )}2)(47.94 m)
In the PLFC plant the temperatures ranging from 50° C. to 300° C. are highlighted. Absolute pressures at boiling point are what are expected in a closed system at given temperature, for estimating material properties of pipelines and vessels. The expected maximum working temperature of 300° C. and ˜8.6 MPa is the assumed upper limit (in this model) for plants using rotary screw expanders for power generation (re: OPCON).
Specific volumes ranges are highlighted, from which the densities of the media, ρs (kg/m{circumflex over ( )}3) are determined at any temperature and pressure. From this we can find the flow rate of steam through the linear absorber tube, in a schedule #60, 8-in nominal pipe (ID=19.85 cm, or 7.81″).
The velocity limit of saturated steam through the pipe is:
In the first stage of the MED plant: T=72.5° C., P (a) 34.718 kPa
Vmax=16.15 m/s
Mass Flow Rate In following assume 1 m{circumflex over ( )}3 media=˜1 metric ton
{dot over (m)}=3600*(V/Vg)*(π*D{circumflex over ( )}2/4)/1000 kg/t at first MED stage at 72.5° C.: {dot over (m)}=0.394 t/h
At 16.00 m/s {dot over (m)}=0.3911 t/h; at 18.00 m/s {dot over (m)}=0.4399 t/h. By interpolation, at 16.15 m/s {dot over (m)}=0.394 t/h
The MED process works by pumping heated seawater (hot-media) as a steam or * liquid (*
In each effect, the sprayed seawater heats up and partly evaporates by recovering the heat of condensation (latent-heat) as it flows down through/around the higher temperature copper tubing. This vapor produced is at a lower temperature than the heating media within the tubes but still high enough that said vapor is used as heating media for the next stage, where the process repeats at a lower pressure. The energy produced by the steam media in the first cell is passed on to second, and supplies the energy for this and latter stages, where the pressures and corresponding boiling points are lowered to the design limits set for each effect.
Fresh Water Recovery From the first effect, vapor is drawn into the second stage through a conduit passing through the “cell-wall”, into a similar copper bundle, where it is used as heating media for the next effect where the process is repeated, but in the, 2nd through 12th, or nth stages, and condenser, desalinated media at the “cold” end of each tube bundle is condensed and recovered as distilled water, which flows though separate pipelines to a collection reservoir for domestic/agricultural consumption. By reducing the atmospheric pressure in each stage using exhaust (vacuum) fans, the boiling-point temperatures in each effect is correspondingly lowered, setting the stage for the seawater media to flash to steam, which then passes on to the next stage, where at a saturation temperature and pressure conducive to the lowered boiling point in the corresponding effect, the process continues, where the distillate condensed on the cold side of the tube bundles in each stage, recovered as illustrated (
In the MED first stage the heated seawater, hot-media, is continuously recycled through a SITTES eutectic-salts battery, or supplemented from the low-end temperature loop from the PLFC CSP plant, from which the desired inlet temperature (T=72.5° C.) is maintained continuously. Other than at this first cell, there is no further demand for external thermal energy-input in the entire MED process.
The media not evaporated in the 1st through 12th (or nth) stages concentrates slightly, producing a brine which collects at the bottom of the tank-stage or cell, where it is externally collected though separate plumbing, to be returned to the ocean source, made economic uses of through evaporation pans, or otherwise dispensed (i.e. geothermal injection wells). Further energy recovery from this end-function is made possible by method of MEDX described herein: 4.216-1
A system for increasing the efficiency of the MED plant without expending further external-forces and heat into system other than that input energy into the first stage is shown in
One embodiment of the MEDX system is: utilization of one or plurality of short-loop-return-conduits (
A further embodiment of said MED-extended recycle-loop is to submerge both the out-bound and return-plumbing fully within the brine-solution baths in each stage; and is compatible to functioning in conjunction with the above-described-system and embodiment thereof (
At terminus of either the basic MED facility or MEDX system-plant, a final cell (12th stage; or nth stage), is a condenser-tube-bundle positioned within a large vessel, which is in place to accept the steam produced from the last effect of MED or MEDX system; this is recovered as distillate by simply pumping the cold seawater feed-media of typical-range being, but not limited to, 15°-20° Celsius, into the MED plant through this condenser vessel, wherein said condenser-bundle is submerged, after which the freshwater condensate is plumbed to the same collection facility as the distillate produced in the earlier stages. (
The plan described herein uses 12 cells for illustration. In this final analysis of modeled plan we use 20 effects.
In system schematic illustration herein (
*Note: by applying the Affandi empirical solutions shown in the EXCEL spreadsheets section, we can use with confidence the corresponding values for absolute pressure, and specific volume for specific conditions in the MED plant.
Specific enthalpy, or heat required to raise 1 kg of seawater media to steam at boiling point is defined as ‘hs’, where:
hs=hl+he; where, in our model hl=t ambient
hl=specific enthalpy of a media (liquid) from 0° C. to 30° C., and he=specific enthalpy of evaporation from 30° C. to saturation point of 72.5°. Because the ambient temperature of the seawater feed media throughout the year is maintained at this level due to natural summertime heating, and recycling of waste heat from the PLFC-MED plants or the alternate energy sources described, in our model:
hl=0 kJ/kg; therefore, specific enthalpy of steam at 72.5° C. is: hs=2327 kJ/kg.
Distillate production: MED thermal energy (Pt) to produce 1 m{circumflex over ( )}3 distillate at the first stage is:
Pt=hs/3600
Or: since 1 W=1 Joule's, Pt=hs*(1 kW·s/kg/(3600 s/h)
Pt=0.646 kW·h/kg
A check calculation using data tables in Handbook of Engineering Fundamentals (3rd Edition); (Eshbach) converting from English units (BTU) arrives at a slightly different value, which is an acceptable industry standard, where:
hs=2326 kJ/kg. We continue on using this value, where Pt also is
Pt=0.646 kWh/kg
From which it takes in the model-plan MED first effect:
Pt=646 kWh/m{circumflex over ( )}3
In a conventional thermal distillation ‘still’ the amount of energy required to desalinate large volumes of seawater is shown. For daily production of only 10,000 m{circumflex over ( )}3/d, (˜417 m{circumflex over ( )}3/h), it takes 269 MW of power:
EP1=(0.646 MWh/m{circumflex over ( )}3*10,000 m{circumflex over ( )}3/d)/(24 h/d)
EP1=269 MW
This shows that using heat energy alone for desalination is an inefficient process.
Advantages of MED distillation are illustrated, in which the range of effects in the MED plant ranges from 10 to 25 stages. The more stages in a plant generally provides a more efficient process, keeping in mind that there is a trade-off point where the costs of construction of excessive effects and associated infrastructure outweighs the potential advantages of MED plant power consumption. This topic is beyond the scope of this report, therefore, the author assumes a model plant of 20-effects; similar to several operating desalination facilities in the Persian Gulf.
Production limitations of a MED plant are defined by Performance Ratio (PR), and Gained Output Ratio (GOR).
PR=kg distillate/2326 kJ heat consumed, where hs: (2326 kJ/kg), is the specific enthalpy at saturation pressure and temperature (T=72.5°) in the first effect:
PR=kg distillate/hs
In the conceptual plan, the results of MED production based on PR ranges from 1 to 20 are shown. Based on these, the production rates of distillate in kg/h is:
FW=PR*hs from which in our PR ratio of 16, our objective production rate is: FW=37,216 kg/h
The actual number of stages (n) in a MED plant is determined by GOR, which is generically factored by 0.80 to 0.85 in industry applications (select 0.80 in model).
n=GOR/0.8 our model plant having:
n=20 effects
Since no external heat is added to the process after the first stage, the energy consumption decreases per unit volume FW produced, the power in subsequent stages being used in evacuating the air to the nominal saturation pressures to their respective temperatures in each vessel, and for pumping seawater to be sprayed over the heat exchangers within the corresponding vessels (
Where PR=16: Et=(hs*1000 kg/m{circumflex over ( )}3/16)/(1000 kJ/MJ) our MED plant consumes: Et=145 MJ/m{circumflex over ( )}3 FW
If the power plant efficiency=(η %), the MED work equivalent (W1) in kWh/m{circumflex over ( )}3=:
W1=(ET(MJ/m{circumflex over ( )}3))/3600 s/h)*(η %/100)*1000 kW/MW
If η=30%: W1=12.11 kWh/m{circumflex over ( )}3 in a 20-stage MED plant
Parasitic Losses (Pumps, Decompressors, Misc. Power, Etc.) (W2):
Industry standards range from 1.5 to 2.5 kWh/m{circumflex over ( )}3. Even though in our model, the assumed pressure of the SW feed media is augmented by gravity-flow. In any case, we assume the adverse scenario: W2=2.50 Wh/m{circumflex over ( )}3
It follows: total equivalent work equivalent to desalinate 1 m{circumflex over ( )}3 seawater is WT:
WT=W1+W2 The 20-stage model plant consumption rate is: WT=14.61 kWh/m{circumflex over ( )}3
Initially, a standard unit production volume of 100,000 m{circumflex over ( )}3/d distillate production is planned. Ultimately, a resource is provided by a 16-SUA solar energy park to meet the needs of 1-million persons.
A 20-effect MED plant
Total work equivalent per cubic m. distillate:
WT=14.61 kWh/m{circumflex over ( )}3
Power required to produce 100,000 m{circumflex over ( )}3 distillate per day: Pa=(WT/1000 MW/kW)*10{circumflex over ( )}5 m{circumflex over ( )}3
PEQ=32.70 MW.
Minimum area for the CSP plant applied to distillation of 10{circumflex over ( )}5 m{circumflex over ( )}3 seawater is: A*=PMED/PEQ
Thus it takes ˜1.9 km{circumflex over ( )}2 of solar energy collection area (including offsets between the PLFC arrays)/100,000 m{circumflex over ( )}3 distillate produced. Put another way, if our SEP is in an intermediate-phase of construction, say, 9 SUAs, the MED-share of power from this field is only 21%, thereby enabling most power from the PLFC plants to be distributed to other community requirements.
From USGS 2016 data and other sources the per capita water consumption rate of five leading industrial nations averages about 4391/d. This is non-weighted; data shown is skewed heavily to US demand, reflecting that requirements of this resource in communities in desert and Mediterranean-vegetation zones are more significant than those populations in temperate climates. Based on this 439 l/d consumption rate, a community of about 228,000 persons is adequately provided for with fresh water.
By expanding our population base to 1-million people, the production volume of distillate becomes 439,000 cubic meters during a typical equinox-equivalent calendar-day, keeping in mind the necessity of battery-storage and alternative energies described for night-time and inclement weather cycles. About 8.18 SUAs are dedicated to distillate production (round up to 9 SUAs); thereby in our ultimate 16 SUA SEP, more energy can be applied to fresh water production for a larger population base (1.8 million people maximum), or diverted to electricity for the power grid. In the model objective of providing water for a million people, the MED plant share of installed capacity, of total power is 267 MW.
During a typical Equinox day, at latitude 33° N In the Salton Basin, California, beam solar irradiance is determined to deliver 32.7 MW of power to grid per km{circumflex over ( )}2, by CSP, specifically, ˜9.4 inclined arrays×1000 m-long Polar Linear Fresnel Concentrators (PLFC), each of 24 m effective aperture. Objective of the entire plan is to provide both electric power to the grid, and fresh water for the needs of a million persons.
An ultimate energy field of 16 km{circumflex over ( )}2 (16 SUA) under PLFC array-sets plus a nominal width for intense agricultural fields (˜80 m between sets), is planned for the multi-use SEP. An additional 20% land area at strategically-placed intervals in the collection fields, dedicated to power blocks, liquid-salt battery storage, power and pipeline-infrastructure, and desalination plants, results in a gross SEP area of 19.2 km{circumflex over ( )}2, under solar power, as shown. Through cogeneration using pumped-storage hydropower (PSH), geothermal, and other conventional or non-conventional heat sources, including Organic Rankine Cycle plants (ORC), dedicated to energy recovery from low grade heat, the total output of our SEP is summarily increased, depending on the number of said cogeneration sources.
Equinox mean delivered power/SUA (PEQ)=32.7 MW
Ultimate installed capacity (16-SUA SEP)=523 MW′
Per capita energy share: 10,500 kWh/pc/y; from Basque Ctr. for Climate Change, Bilbao, Spain (4500<pc<10,500). Select highest value in anticipation of higher consumption rates in arid regions.
Size of community served by the Modeled PLFC power plant and the MED infrastructure planned therein.
Average electricity use: Watts per person: Wpc=(10,500 kWh/pc/y)*1000 W/kW/(365.25 d/y*24 h/d)
Average electricity use: Watts per person: Wpc=˜1198 W per person
Community size Served by CSP:
Per 1 km{circumflex over ( )}2 SUA: px=(32.7 MW/SUA*10{circumflex over ( )}6 W/MW)/Wpc
Given that the key objectives of CSP power are met and with co-generation from other sources, and the potable water needs of at least a million persons are satisfied, the inevitable question arises: do we simply idle the MED plant during times when regional precipitation events provide an over-abundance of rainfall?
No. We do store all of this fresh water in anticipation of future extreme drought cycles, everywhere:
Agricultural ponds and lakes: divert available excessive resources to intense sustainable freshwater aquaculture facilities (fish-farms).
Natural drainages and wildlife habitat: recharge streams and natural sinks to restore habitat degraded as a result of human population pressures; prior over-consumption of resource.
Underground water storage provides an advantage over surface capture and storage of water in to reservoirs: there are no evaporation losses.
Underground Banks: underground banking, by drilling injection wells (or repurposing existing well sites) into depleted aquifers, and pumping large quantities of water surcharge from nearby reservoirs into the strata therein during flood events is a process which should have been implemented in the central and south-western United States in the first-half of the 20th century, as large regional underground basins, such as the US Midwest's Ogallala Aquifer, and beneath California's Imperial Valley, have suffered severe depletion due to excessive pumping rates from the agricultural and urban sectors; in some regions the water table has been depressed at rates of >100 meters per century. Water injection wells provide a long-term solution to restore these and other agricultural regions. Desalination of both seawater and brackish water (from inland sources) by MED is the most environmentally acceptable way to this end.
Unlike RO (300 ppm<TDS<500 ppm, nominal), the MED technologies for seawater/brackish water desalination is a superior technology to this objective, since as explained in text, the total dissolved salts in the final product is a low as 10 ppm; mitigating the possibilities of further concentrating salts into aquifers already having high TDS content. Furthermore, whereas direct capture and injection of water from surface reservoirs may require settling ponds and filtration to remove organic matter and other suspended solids prior to pumping the product back into the water bank, The MED surplus product is stored underground with zero processing costs beforehand.
The PLFC and MED processes, and related technologies described, are shown as a flow-path schematic is illustrated in
Our planet faces a continuing crises of water shortages, from mid-latitude Mediterranean to tropical-desert vegetation zones, in both the northern and southern hemispheres, and affecting large segments of the World's population, in First, Second, and Third-World economies. In numerous countries, the lack of readily available safe fresh water for both direct human consumption and the agricultural sectors has reached critical levels, at which point civil unrest and armed conflicts between competing nations become an unacceptable norm; the continuing strife in the Middle East, and amongst populations in Saharan and Sub-Saharan Africa being notable manifestations of these outcomes.
One way to address these crises near coastal population centers with significant, mountainous topography above sea level in proximity to these cities (where many of these economies are situated) is to construct pumped-storage-hydropower (PSH) facilities which, during off-demand cycles (i.e. night time) reversible reaction (typically, Francis) turbines are used to pump massive volumes of seawater through underground tunnels, (or aqueducts) to large, fully-lined, using appropriate earthen-materials, concrete and/or high-density-polyethylene (HDPE) or like, synthetic liners, to reservoirs up to 100 m to several-hundred meters above sea level, in one or several stages, to store this seawater. During daytime peak demand, when air conditioning and industrial activities are a large part of the energy consumption profile, a major portion of the stored seawater behind the dams is released through these aqueducts, where, after bifurcating into smaller diameter penstocks and ultimately through manifolds, it drives the turbines, generating power through generators in an underground power facility, thereafter connected by power cables to transformers and powerline infrastructure above ground, to serve the local population.
In the design of the PSH reservoirs enough excess capacity is planned so that during daytime drawdown cycle, for optimum performance the head available to drive the Francis turbines never falls below 60% of nominal; ideally, reservoirs are of large enough capacity (say, 80% or even 90% at minimum drawdown), such that functions in addition to power generation be served: (1) plan designs which allow for sustainable seafood fish-farming (mariculture) to serve the local populations (2) divert a calculated amount of seawater through one or more large diameter; (typically D=2 m), fiberglass-reinforced-polymer (FRP) pipelines to a solar energy park (SEP) comprised of from four (4) to sixteen (16) 1 km{circumflex over ( )}2 collection fields applying Polar-Linear-Fresnel-Concentrators (PLFC), for a Triad function of: generating solar-thermal electrical power, desalinating seawater, and developing an agricultural/mariculture infrastructure within (and outside) the SEP.
The principle two functions of the Polar-Linear-Fresnel-Concentrator (PLFC) solar-thermal plant are to (1) produce energy though direct wet or dry (gas-phase) steam generation (DWSG), using screw-type rotary expanders, and (2) desalinate seawater using multi-effect-distillation (MED); one of the most time-proven and least energy intensive desalination methods in the Persian-Gulf nations, today.
The twin-screw rotary expander is an assemblage of two components, male and female intermeshing helical parts composed of corrosion-resistant alloy, carbon-composite, or ceramic (physical-design is not addressed here), similar in operating-principle to rotary screw air compressors used in blast hole drills in the mining industry (Ingersol-Rand, Gardner-Denver, and others). The compressor operation basically operates thus: two interlocking helical assemblies, one ‘male’-component comprised of typically four lobes, and one ‘female’ component comprised of typically six flutes are mated just precisely enough to each other, and within a partially oil-flooded casing, which powered by a diesel engine, are rotated at sufficient speed allowing air to be drawn into the machine. As the air is drawn in, flowing towards a compressed air tank reservoir the volume of air decreases rapidly as the twin ‘screws’ rotation causes the volume to drop to near zero at a discharge. The resultant air pressure increase at the compressor's discharge point provides the work to operate the drilling machine, using the air-driven potential-energy stored. This function in drilling equipment is to both apply power to a reciprocating down-the-hole hammer tool, thereby enabling a ‘button-bit’-tungsten-carbide embedded steel bit-head to penetrate through hard-rock strata, breaking a column of rock beneath the bit into small chips (cuttings), and which, using a volume of air under high pressure (typically 900 cfm @ 300 psi) delivered by said rotary compressor, down through the outer annulus of a double-wall drill pipe, through orifices in the bit-head assembly, thence providing the energy to lift said rock-cuttings through the center of said double-wall pipe, from which cuttings are deposited in a pile around the blast-hole collar at ground level. Typically, in such systems, the air pressure delivered to both drive the drill hammer and clear the blast-hole/blow the cuttings to the surface exceed exceeds 20 bar (2026 kPa).
Operating principal of the rotary expander herein described is similar to design by Richard Langson, as described in Langson Energy's STEAM MACHINE™ concept; Publication number US20140284930 A1, application U.S. Ser. No. 14/086,796, Filing Date Sep. 25, 2014. The energy profile of the rotary expander is a reverse process of the mechanics of the rotary air compressor, in that the screw expander enables saturated dry steam or wet, two-phase media (gas and water droplets) energy at variable temperatures (72.5° C.<T<300°) and pressures (38 kPa<P(a)<8587 kPa) to flow through the rotary machine; losing energy as it does so, the expanding air cools, and the water vapor flashes to steam, turning the two intermeshed helical screws, which in turn are coupled to a drive shaft which turns one or more rotary generators.
Furthermore, the expanders can be run at variable temperatures under wet (two-phase) steam conditions, below saturation conditions; the water droplets in the steam media not adversely affecting the performance of the machine, which are typically run at speeds of 3200 rpm or less. The rotary expanders/generators are set in both parallel and series arrangement, so that the recovered steam from an expander operating at initial conditions: (150° C.<T<300° C.) and absolute pressures (476 kPa<P(a)<8588 kPa) generated at, or in the hours around, noon solar flux are used to run a set of secondary expanders/generators at a lower energy level, using the wet-steam media recovered from the initial gas-to-steam flash phase.
The fluid nature of the single or two phase seawater (media) properties produced under wide temperature and pressure ranges developed in a PLFC field precludes the application of using conventional turbines which typically are run under high rotation velocities (i.e. >12,000 rpm) high pressures and temperatures and dry saturated steam conditions only. The advantage of rotary expanders over conventional turbines is the ability to operate in two-phase media (gas-liquid); the robust nature of the helical assemblies typically rotating at 4500 rpm being able to withstand the impact of liquid droplets in the steam, which otherwise damages the vanes in the mechanically more-elaborate conventional turbine machine.
Lubrication of the assemblies in an expander plant is achieved by using the fluid media (or non-toxic water-soluble salt solution in concentrations compatible with same fluid media) as the lubricant. As the machined tolerances of each of the two elements, bearings, and housing are very fine, the two interlocking helical parts are subjected to partial liquid-flooded cooling, whereas similar to the design of the oil-cooled air compressors in the blast-hole drills, a portion of the expander assembly is immersed in the seawater/saline media, to provide the protection from friction of the parts therein; ATF or other petroleum based liquids are precluded here, as such lubricants necessarily do cause contamination of the desired distilled water end-product.
The description of the PLFC concept is described in detail above, under Section 4:
PLFC Linear absorber tube: large internal diameter facilitates periodic cleaning of scale deposits inside pipe using a semi-autonomous ‘universal-pig’ (PIGU).
Alloy: Simple design, using T317 stainless-steel with selective absorber; resultant ratio of absorptance/emissivity is 13:1, which is sufficient in comparable CSP plants. This material is selected only as a starting-point for calculations of tube-wall thickness, based on expected pressures and temperature ranges, during a typical summer day production cycle. Other alloys with higher strength to weight ratio, are preferable, such as various titanium-based materials; where a specific alloy is estimated to be superior to this CSP application, one only need enter the critical input data in to the spread sheet tables drafted by this author, to determine an optimum pipe-wall thickness. Obviously the objective here is to design a linear absorber tube with sufficient corrosion resistance to high-temperature one-or-two phase seawater media and strength to subjected maximum internal pressures at 300° C. of:
(8.6 MPa*1.5 f/s)=12.9 MPa.
The resultant pipe thickness in the model design (T317) is Schedule No. 60, based on our normal operating range of (75°<T<200°). We select this wall thickness (10.3 mm+4 mm selective absorber), in anticipation that a superior titanium alloy, though much more expensive, is selected as the absorber tube; net reductions in weight per linear m and associated savings in structural components, make the selection of said superior alloy, a preferred alternative.
Plumbing: No evacuated tubes, bellows or sharp angles in plumbing, other than two (2) 90-degree wide-radius elbows (r>=2D) at entrance to the array set/absorber tube, and two more at the high-temperature media exit from absorber tube assembly to the expanders/power block.
CLFR™: Stationary reflector on N. side of array causes blockage of variable amounts of incident solar flux during summer solar cycles (
The vertical and horizontal ‘Dewar™’ evacuated receiver tube assembly in the Polar CLFR™ linear absorber is an elaborate design, where primary function of seawater distillation, is incompatible in said Polar CLFR™, noting that inevitable scale buildup in this system-plumbing, sing seawater working-media is a difficult proposition at best, though not claimed as a desalination innovation by the authors.
Parabolic Trough: The use of a heat exchangers adds another ‘loop’ into the process, which is better suited to those facilities where virtually all the water used is recycled (good in inland deserts lacking nearby geothermal or seawater sources). On the other hand, the PLFC plant is specifically a ‘once-through’ process, where as much seawater or brackish media as conditions allow, is gravity-fed with pump-assist to the power-block/MED plant.
In one respect, mirror size (width)/absorber tube diameter ratio in parabolic troughs is an excellent design feature of this CSP technology, resulting in concentration ratios of up to or >100:1 and associated higher temperatures delivered to the plant through oil-water heat exchangers. This is fine for oils of design viscosity in this plan; scale deposits in the plumbing are not an issue here. If in power generation/desalination applying direct solar heating of seawater/brackish water media in the relatively small diameter absorber tubes, would tend to eliminate this CSP method for processing the large quantities of water required (i.e. 10{circumflex over ( )}m{circumflex over ( )}3 distillate daily, in the large-urban planning scenario). Mechanical assemblage of the parabolic primary and flexible plumbing to the linear absorber tube through which the oil media is pumped is of concern; numerous “widget-arms”, linkages, and the flexible tubing connectors through which the oil media flows itself, may be weak points in the system, a failure of such may pose some environmental issues.
The PLFC plant produces solar-thermal energy under a-wide range of conditions which make it amenable to a combined solar-thermal-power/MED desalination plant. The supplies concentrated solar energy directly through solar-heated seawater (‘media’) to a Dry, saturated, or Wet Steam, gas and/or liquid-phase Generating (DWSG) plant in that it accepts seawater media at near-constant temperature (T ambient=30° C.) and by direct solar concentration to a linear absorber tube raises the temperature of the working fluid or saturated steam to a nominal working range of 100° C.<T<350° C., whereupon entering through appropriate conduits and orifices, the rotary expander machine, using a decompression cycle to turn the rotary screws, thereby turning generators for electric power. At such temperatures insufficient to be raised to nominal, i.e. adverse weather conditions, dust storms, early am or late pm hours (50° C.<T<80° C.), or simply, night-time low-temperature media available from either the molten-salt storage tank ‘battery’, the resistance-coil heated thermal-storage tanks from a nearby PSH plant, or from a nearby low-temperature, geothermal field, said low-temperature water is diverted by appropriate valve(s) and conduits to one or two alternative processes, the Multi-Effect-Distillation (MED) plant, or to a secondary power plant using an Organic Rankine Cycle (ORC). The ORC in itself is an obvious choice for supplemental power produced by a subsidiary expander plant in a low-thermal-energy, closed-loop system. Subject of the preferred working fluid in an ORC plant-design is not addressed here but a number of volatile compounds are applicable: ammonia, cyclopropane, and SO2 being among those with high thermal efficiency and Net-Work-Out properties (J. Nouman). Since the principle objective of cogeneration is to desalinate seawater in conjunction with CSP, the benefits of ORC are not further detailed here, though the flow-sheet overview-plan shown (
In the MED systems described (Section 4.215) and (
Attributes of several competitive desalination technologies are shown below (WORD-doc-Table 5.12). Of note is the distillate quality in a PLFC/MED plant vs that of a conventional reverse osmosis (RO) design.
Intuitively, reverse osmosis appears to be a superior method of desalination, given the low power requirements per unit volume distillate produced (WORD-doc.—Table 5.12). There are several concerns with RO, the first being that of the fine filter-mesh required (<50 μm) vs 3 mm for either the MSF or MED plants. A second issue is environmental, and relates to the large quantities of plastics utilized as membranes in the RO process (are these non-toxic and recyclable?). The third is the quality of distillate produced: 30 ppm (or less) for MED vs 200-500 ppm total dissolved solids for RO.
In MED plants the final distillate quality may be of concern because of lack of trace elements in the final product beneficial to both human and agricultural uses. This is alleviated by selectively adding trace amounts of chloride-salts (KCl, MgCl2, CaCl etc.), sulfates, or other compounds as required, in the outflow-stream, to achieve the desired trace-elemental composition in the fresh water outflow-stream.
In RO, a range of TDS (200 ppm<TDS<500 ppm) is of concern principally in the MENA nations, such as Tunisia, which often already have elevated background levels of chloride-salts in the soils. These are in part attributed to water qualities pumped over the centuries from wells, from increasingly depleted aquifers, to practices in ancient times, where, when empires rose and fell, a sometime-used procedure (i.e. Roman Empire vs. Carthage) was for the victors, after sacking the cities, sowed the farmlands of the vanquished with large quantities of salt, rendering the lands useless. By irrigating MENA lands with water qualities produced through RO, it may simply add to the extant problem that various empires started, particularly, in regions where the agricultural lands are in a ‘sink’ or basin where minimal precipitation at best, further concentrates the salts leached out of the local geologic strata.
In the deserts of California and Mexico, the issues of ground water depletion, and associated elevation of salinities in the aquifers are the same as faced by the MENA nations and desert regions elsewhere. As it is shown in the afore-mentioned nations, the MED process is seen as a preferential desalination option.
In various tropical, even temperate regions, where the land has been leached of critical trace elements, as in a rain forest soil-base of laterites (SiO2/Al2O3/Fe2O3/CO2) and not much else, RO is a suitable option, especially in areas where farmers or ranchers (this author included) actively add small quantities of sea-salt (i.e. SEA90™) each season to a natural-based fertilizer (in our case, hydrolyzed fish protein from seafood processing facilities) sprayed by tractor, to improve their lands to the benefit of annual and perennial grass species, and grazing, respectively.
In the PLFC-driven MED plant, the heat consumption per m{circumflex over ( )}3 of product produced under solar power (Word-doc.—Table 5.12) is mostly ‘charged’ against the operation of the expanders in the power cycle. The mean power delivered per SUA during a 10-h equinox solar cycle is 32.7 MW; close to the average of corresponding summer-winter solstice values (32.4 MW). The net waste-heat flow in the wet-steam media exiting the power block and injected into the first effect of the MED plant at Tmax=72.5° C. is partially ‘free’, during the early am/late pm solar cycle, as in our model, the expander plant nominal operating temperature under most conditions begins at about 100° C. Net electric power to run pumps and exhaust fans in the MED loop are assumed parasitic losses (conservatively) of 2.5 kWh/m{circumflex over ( )}3 distillate produced. If our objective is to produce in one or two SUA, 100,000 m{circumflex over ( )}3 distillate per 10-h solar-cycle day, (where 1 metric ton=roughly 1 m{circumflex over ( )}3 at T ambient=25° C.):
Given: Power consumption (net thermal+parasitic losses)=14.6 kWh/m{circumflex over ( )}3
PLFC PRIMARY ARRAY: Assemblage of the Polar Linear Fresnel Concentrator is described in detail in Section 4 above. In summary, the PLFC is an array of (but not limited to) from 8 to 24 rows of (ultimate number dependent on the selected short-dimension width and required solar concentration ratio) slightly curved, in spherical-cylinder form, rectangular-cut highly reflective glass panes ‘mirrors’ or ‘Cells’ set upon an inclined aperture assembly (rack) at site latitude (also referred to as polar-axis plane), facing due south such that the long axis of each cell, and the entire array, is precisely oriented in an east-west direction. Each cell row is set apart from one another as close as possible, based on adverse solar positions at a designated local morning and afternoon solar time during the winter and summer solstices. In the array model described herein (section 4) the critical chosen times are: TS=08:00 h and 16:00 h, respectively, based on a physical limit, that during winter, at a site latitude of about 33° north, the air-mass-factor was over five-times the noon-value of an equatorial site; thence the corresponding solar flux was accordingly weaker. However, during winter, it is important to note that energy recovery begin as early as possible since during winter, there are only about 8 hours of useful energy in a productive solar cycle. The positioning of the PLFC primary cells on said ‘aperture-rack’ is reduced to the minimum possible offset from one another such that over the course of a year there is no mutual shading/blocking of the sun's rays by adjacent cells. During a solar production cycle, the solar rays are reflected by each of the cells and directed precisely to a linear axis which runs through the center-line of a secondary linear absorber tube through which the seawater (media) is pumped, originating from four (4) possible sources: (1) is pumped directly from the sea (by centrifugal pumps from a nearby coastal plant), and/or, (2) gravity-fed from a PSH facility supplied by (1), (3) gravity-fed directly from sea by tunnels to a below-sea-level CSP, and/or (4) pressure-fed (from a well site(s) in a nearby geothermal production field). In the latter case the geothermal well(s) provide the fluid (media) in the form of saline or ‘brackish’ water directly to the PLFC, directly to the MED distillation plant, or if natural well-head pressures being sufficiently high, the energy to pump said externally-sourced ‘seawater’ or ‘brackish’, media through to the plumbing of the linear absorber tube and rotary-expander. The tracking of the sun's position by each of the cell rows is singular-axis (one-axis); whereby each row of cells on the aperture rack must precisely follow the sun's position by rotating in a southerly to northerly direction, from sunrise to noon zenith, during northern-hemisphere winter; returning in an opposite motion from noon to sunset. Likewise, during N. hemisphere summer, the sun's position must be tracked whereby the cells rotate from a northerly to southerly direction from sunrise to noon zenith; reversing in direction from noon to sunset. Since solar positions change significantly from day to day throughout the year, and over the course of the four-year ‘leap-year’ cycle (not to mention the effects over extended time due to earth's precession in her orbit), software solutions which accurately track the sun in this S-N, N-S single-axis arrangement, and thence interfaced to the PLFC-mechanical, are beyond the scope of this report.
FLAT MIRRORS: Description of the PLFC primary array assemblies has, thus far been limited to primary cells which are slightly curved for the various reasons described. Another aspect of the invention is to use optically-flat primary cells which final surface figuring is less than one-half standard deviation of error. Such cells reflect incident solar rays precisely to a secondary concentrator which is much smaller in width relative to the primaries, thereby facilitating construction of the secondary concentrator apparatus (towers, receiver tubes, mirrors, support cables, etc.) of much less total mass and cost. A near-perfect design using flat mirrors in the PLFC, eliminates much of the caustic effects inherent of reflected solar rays when the sun's altitude-angles are low.
SECONDARY CONCENTRATOR
Then, Δr=0.62 m in the model, but since the optical surfaces are inherently flawed, Stine and Geyer recommend the width of the optical surface in parabolic-trough systems allow for errors of five standard deviations (n=5σ) for >85% confidence that the infrared rays will be “captured” by 2ndary mirror (absorber-tube in parabolic systems), thence reflected to and absorbed by the linear absorber tube. Since the subject here is a Fresnel spherical-cylinder system, we are assuming similar errors. Based on the expected one and two dimensional errors in alignment, tracking, optics, etc., we arrive at a total cumulative error of: a total=0.4014°. At 5a, the total applied error becomes 2.0072°. This defines the outer width of the secondary mirror (W2): W2=2f(tan(n(σ tot/2)), from which W2=2.2502 m. At aperture-normal to the receiver tube at TS=12:00 noon (Hn=23.515 m), by proportional reduction the 2ndary cell diameter would be 2.0916 m which fits within the afore-determined 2.2502 m-wide plane at the receiver-tube-assembly aperture.
The optical performance of the PLFC is improved by selecting a smaller width primary mirror: say 1.0 m. We assume here that manufacturing capabilities allow for much higher precision for narrow-width primary cell surfaces (not unreasonable), than for those of the wider dimension. Further data compiled for this text illustrates the corresponding reduction in 2ndary cell width if the total applied error in the PLFC optical system (a tot) is reduced by factor: n=5 to n=2.5; simply that W2 is reduced in half. The effect here is both that the secondary receiver structure is constructed at much less cost in materials; accordingly the shadows cast by the receiver towers and span-elements on the aperture rack are correspondingly lower. Unfortunately, the number of primary cells required to assemble an equivalent effective aperture of 24 m also doubles, with a resultant increase of mechanical linkages and tracking devices; the economic trade-offs are not addressed here.
Additional Elements within the PLFC System
Standard length: In the accompanying literature, the standard length of all the conduit-sections described for linear absorber tube assemblies is 20 or, ideally, 40 feet (12.19 m); sections of latter-dimension are easily transported on standard 53′-long flat-bed semi-trailers.
LINEAR ABSORBER TUBE, FLANGED COUPLES: Flanged couplings of various designs are acceptable, as they facilitate tearing apart the linear absorber tube without providing thrust on the linear absorber axis, or rotation torque in order to separate the 40′ pipe lengths (“steel”) from one another. The flange coupling design shown is a virtually seamless butt-end-connection, with design feature of a high-temperature ring-gasket of WS2, MoS2, or graphite-composite (to prevent leakage of steam under high pressures), and joined together by circular plates (collars) welded precisely to the outer circumference of each pipe-end, through which “n” holes are drilled (according to design pressure rating) enabling appropriate bolts, washers and nuts to be used in securing each of the “steel” members of the linear absorber. An alternative design of utilizing an inert gold-plating (Au m.p.=1064° C.), or equivalent corrosion-resistant malleable material, annealed upon the butt-end-faces of the absorber tubes, in thickness of, but not-limited to, tens-or-hundreds of microns, ensuring a virtually seamless seal of the entire linear absorber under the expected temperature ranges. At time of replacement of one or more pipe-sections, gold plate is simply recycled for same/other use. By this arrangement, pipe-steel is simply disconnected and “dropped” out from the absorber tube assembly/structure by crane, and replaced with a new section, accordingly. The author's preferred design here (FJCX) is described in more detail, in (See
LINEAR ABSORBER TUBE: THREADED CONNECTIONS: Thick-walled pipes (T>=Sch. No. 60) single-wall design; threaded pipe-end connections allow thermal expansion>5 m/1000 m. Virtually seamless connections eliminate concerns of head loss to friction or resultant issues from bellows or other elaborate fittings which would otherwise add additional ‘K’-values, and provide localized uneven surfaces for scale deposits to form. These type of couples present significant challenges when tearing-apart assembly for inspection or replacement, since significant applied uniaxial-direction forces (on the E-W axis) is required to offset the male/female end-components, as is rotational torque applied normally to absorber-tube axis, to displace each pipe-element enough to facilitate screwing/unscrewing each 40-ft section, even when lubrication of threaded joints using graphite, or molybdenum disulfide (MoS2), or like high-temperature/corrosion resistance lubricant is assumed. Threaded connections are not an option studied further in this analysis.
LINEAR ABSORBER TUBE: WELDED ASSEMBLY: Welding the entire linear absorber tube assembly together into a single pipe-length is a seemingly-attractive arrangement that results in a virtually seamless receiver tube along the entire E-W length of the CSP array; since (as is in the case of threaded-couplings above) the thermal expansion of a 1000 m-long (>=5 m), is compensated for, or taken up, through single-axis-slip, ring-type fasteners to each tower (and 2ndary-mechanical) structures located on even centers down the length of the CSP array, and through appropriate thrust-blocks and flexible plumbing arrangements on each end of said array. A problem with this design is, that once installed, the secondary tube cannot be torn apart for replacement in small increments (individual 40′ lengths) due to non-linear rates of corrosion along the length of the absorber tube without subjecting the entire array assembly to significant down-time. The principal issue here is differential scale-buildup inside the absorber tube. As the seawater media flows from the inlet of the array (where T-amb=30° C.) through the pipeline towards the power-block-end (72° C.<T<350° C.), with corresponding higher saturation pressures towards the far-end of the line, corrosion rates within the absorber tube accordingly become progressively higher towards the far-end. Furthermore, dismantling and reassembling a linear absorber of welded joints is not practical, given that the secondary mirror assembly, and structural (towers, wires, and other span elements) are interdependent in assembly procedure. In other words, one cannot remove the linear absorber tube from the PLFC 2ndary towers without tearing apart the entire structure. Welded pipe connections are therefore not a preferred design feature of the PLFC linear absorber.
A prime motivation for designing the CSP systems herein, as applied to both generating electric power and desalinating seawater is that of conflict-resolution. For this reason, the author examines two widely-separated regions of the world with similar attributes: physical geography common to both regions, as are the climate zones (Mediterranean to desert) and latitudes (N 30°-N35°) are nearly equivalent, share major coastlines in proximity to the energy fields (Israel-Jordan: Mediterranean Sea—Gulf of Aqaba; USA-Mexico: Pacific Ocean—Sea of Cortez) along with the fact that both share sizeable basins below sea level, the Dead Sea, and Salton Sea—Laguna Salada, respectively. Accordingly, the renewable energy-based power grids, water-resources, agricultural, industrial infrastructures, and urban-rural demographics in each region share problems and solutions strikingly similar to each other, half a world apart. The maps and illustrations here show the scope, and magnitude such engineering programs have in these two regions; more importantly, similar ideas to these are applicable to scores of nations on earth facing their own challenges in the water and energy sectors.
The MEECAPP 1 energy-plan, as described in studies parallel to this one, has an ultimate objective of delivering in excess of 6000 MW installed capacity, by means of utilizing both direct gravity-fed-hydropower (GFH), and pumped-storage hydropower (PSH). This is in addition to concentrated-solar-power (PLFC) plants that, as described in MEECAPP 3, deliver >500 MW power at a typical equinox-solar-day production cycle, per 16-SUA-sized collection field, wherein said plan there are four (4) or more such collection fields of described size in Israel, Jordan, the Free-Palestinian State, and FPS/UAR Economic “Green-Zone” (
The MEECAPP 2 energy-plan, like its Middle-East counterpart, is a system providing both electric power by both PSH and CSP, utilizing a PLFC system for the latter, and potable water by MED systems to both Southern California and Baja California, Mexico, by similar tunnel-bored methods, as described in MEECAPP 1, but relying more on integration of key clean power technology of next-generation nuclear power. More importantly, the key benefits of utilizing PSH on the outflow, “once-through” power loops on the eastern slopes of both the USA and Mexico programs is the restoration of entire ecosystems of both the Salton Sea in California, and Laguna Salada in Mexico, as both systems revert from terminal (dead) lakes to open, wildlife-rich natural habitat; thereby eliminating and reversing the effects of concentrating salts in both these inland seas: Seawater pumped into both basins at up to 2× volume of their corresponding annual evaporation rates, and not utilized in the CSP-MED process along the way, is drained into both basins, and ultimately, the Sea of Cortez, utilizing power-tunnels, and/or power-canals, wherein on the “downhill”-(outflow)-side of each energy-stream, electric power in said systems is recovered by utilizing once-through high-head/high-volume Francis-turbines and low-head/high volume Kaplan-turbines, respectively.
The technologies and plans described herein are achievable using today's technologies. If the United States and other governments are to implement programs such as described, based on urgencies similar to that faced by the US in the 1960's Apollo-Space Program, it is not unreasonable to expect at least half of the civil, and other engineering—and related agriculture, societal and economic-aspects of these projects, to be completed in <20-years. The return on investment of projects of this magnitude (equivalent or greater than that of the Suez Canal and English-Channel tunnel-systems, combined) certainly outweigh that of construction of “A Wall” on the USA-Mexico international boundary, or the continuance of the status quo in the Middle East, with no end in sight to military conflict in that part of the world.
(1) In the intention of, and spirit of these inventions, the afore-described claims include working-fluid (Media), which origins are: Seawater (oceans or seas), Saltwater (terminal lakes), Brackish water, Geothermally-recovered, or Contaminated water containing inorganic salts and/or other water soluble compounds, and suspended solids, are considered interchangeable, and equivalent; therefore are considered pertinent to all aspects of described innovations, and any omission in wording of all such terms in all of said claims is inconsequential.
All geographic and astronomical reference to solar-science-related theory in these inventions, described herein is northern-hemisphere justified. In the intention of, and spirit of these inventions, the aforementioned claims include all such reference to equivalent southern-hemisphere sites, where latitudes and corresponding orientation of devices and structures are in opposite direction from their counterparts north of the equator.
This application is a divisional of U.S. application Ser. No. 16/272,768, filed Feb. 11, 2019, entitled “Polar-Linear-Fresnel-Concentrating Solar-Thermal Power and Desalination Plant,” which claims priority to U.S. Provisional Application Ser. No. 62/629,087, filed Feb. 11, 2018, entitled “Polar-Linear-Fresnel-Concentrating-Solar-Thermal Power and Desalination Plant”, which is hereby incorporated by reference in its entirety.
| Number | Date | Country | |
|---|---|---|---|
| 62629087 | Feb 2018 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 16272768 | Feb 2019 | US |
| Child | 16951435 | US |
