Embodiments described herein generally relate to systems and methods for downhole well testing. More particularly, such embodiments relate to systems and methods for evaluating multiple subterranean rock layers or zones for their potential to produce hydrocarbons.
After a wellbore has been drilled into a subterranean formation, various zones of the formation are perforated using a perforating gun. Drill stem testing is then conducted with a downhole testing tool (known as a “drill stem testing tool”) to evaluate the productive capacity, pressure, permeability, and/or nature of the reservoir fluids disposed within each zone. The downhole testing tool includes a tubular body having one or more packers adapted to seal the annulus between the tubular body and the wellbore wall, thereby isolating a particular zone. The tubular body also includes a valve that is actuated into an open position to allow fluid from the particular zone to flow through the tubular body and to the surface for testing.
Once drill stem testing is complete for the particular zone, the downhole testing tool is pulled out of the wellbore to enable the zone that was just tested to be hydraulically isolated from the rest of the wellbore. The zone may be hydraulically isolated by positioning a plug in the wellbore. The downhole testing tool may then be run back into the wellbore to test another zone, and the procedure is repeated for each zone.
Running the downhole testing tool in and out of the wellbore in multiple trips is time consuming and costly. What is needed, therefore, are improved systems and methods for evaluating multiple subterranean rock zones in a single trip in the wellbore.
This summary is provided to introduce a selection of concepts that are further described below in the detailed description. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
A drill stem test string for use in a wellbore is disclosed. The drill stem test string may include a tubular body having an axial bore formed at least partially therethrough. An axial flow valve may be coupled to the first tubular body and allow fluid to flow axially through the first tubular body when in an open state and prevent fluid from flowing axially through the first tubular body when in a closed state. A radial flow valve may be coupled to the first tubular body and allow fluid to flow radially through the first tubular body when in an open state and prevent fluid from flowing radially through the first tubular body when in a closed state. A seal assembly may be coupled to an outer surface of the first tubular body and positioned between a lower end of the first tubular member and the first radial flow valve.
A downhole tool assembly is also disclosed. The downhole tool assembly may include a completion assembly and a drill stem test string at least partially disposed therein. The completion assembly may include first, second, and third screens that are axially offset from one another. The drills stem test string may include a first tubular body having an axial bore formed therethrough and a second tubular body disposed radially outward from the first tubular body. A lower end of the second tubular body may be positioned above a lower end of the first tubular body. An axial flow valve may be coupled to the first tubular body and allow fluid to flow axially through the first tubular body when in an open state and prevent the fluid from flowing axially through the first tubular body when in a closed state. A first radial flow valve may be coupled to the first tubular body and allow fluid to flow radially through the first tubular body when in an open state and prevent the fluid from flowing radially through the first tubular body when in a closed state. A second radial flow valve may be coupled to the first tubular body and allow fluid to flow radially through the first tubular body when in an open state and prevent the fluid from flowing radially through the first tubular body when in a closed state. The first radial flow valve may be positioned between the axial flow valve and the second radial flow valve, and an upper end of the second tubular member may be positioned between the first and second radial flow valves. A first seal assembly may be coupled to the first tubular body and positioned between the first and second screens. The first seal assembly may seal an annulus formed between the first tubular member and the completion assembly. A second seal assembly may be coupled to the second tubular body and positioned between the second and third screens. The second seal assembly may seal an annulus formed between the second tubular member and the completion assembly.
A method for testing fluid from two or more zones in a subterranean formation is also disclosed. The method may include running a completion assembly into a wellbore. The completion assembly may include first, second, and third screens that are axially offset from one another. A drill stem test string may also be run into the wellbore and at least partially into the completion assembly. The drill stem test string may include a first tubular body having an axial bore formed therethrough and a second tubular body disposed radially outward from the first tubular body. A lower end of the second tubular body may be positioned above a lower end of the first tubular body. An axial flow valve may be coupled to the first tubular body and allow fluid to flow axially through the first tubular body when in an open state and prevent the fluid from flowing axially through the first tubular body when in a closed state. A first radial flow valve may be coupled to the first tubular body and allow fluid to flow radially through the first tubular body when in an open state and prevent the fluid from flowing radially through the first tubular body when in a closed state. A second radial flow valve may be coupled to the first tubular body and allow fluid to flow radially through the first tubular body when in an open state and prevent the fluid from flowing radially through the first tubular body when in a closed state. The second radial flow valve may be positioned above the axial flow valve and the first radial flow valve.
So that the recited features may be understood in detail, a more particular description, briefly summarized above, may be had by reference to one or more embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings are illustrative embodiments, and are, therefore, not to be considered limiting of its scope.
The completion assembly 120 may have one or more packers (three are shown 122) coupled to an outer surface thereof. The packers 122 may be or include mechanical packers, swellable packers, seal bore packers, or the like. Once the completion assembly 120 is in the desired location within the wellbore 100, the packers 122 may be actuated to anchor the completion assembly 120 in place. As shown, the first or “lower” packer 122 and the second or “intermediate” packer 122 may be swellable or mechanical packers adapted to expand outward into contact with the wall of the wellbore 100, and the third or “upper” packer 122 may be a seal bore packer adapted to expand outward into contact with the casing 104. Once expanded, the packers 122 may isolate multiple layers or zones of a subterranean formation 110. As shown, a first or “lower” zone 112, a second or “intermediate” zone 114, and a third or “upper” zone 116 may be isolated from one another by the packers 122.
The completion assembly 120 may also include a plurality of screens 124 that are axially and/or circumferentially offset from one another. At least one screen 124 may be disposed adjacent to each zone 112, 114, 116. The screens 124 may provide a path of fluid communication from the exterior of the completion assembly 120 (i.e., the annulus 102) to the interior of the completion assembly 120. The screens 124 may act as a filter such that fluid may flow therethrough to the interior of the completion assembly 120 while sand, gravel, and/or other particulates are prevented from passing therethrough and remain in the annulus 102.
The completion assembly 120 may also include one or more polished bore receptacles (“PBRs”) 126. The polished bore receptacles 126 may be imperforate tubular members. At least one polished bore receptacle 126 may be disposed between two axially offset screens 124. The polished bore receptacles 126 may also be disposed radially inward from the packers 122.
The completion assembly 120 may further include a formation isolation valve (“FIV”) 128. The formation isolation valve 128 may be positioned above the zones 112, 114, 116. As shown in
The drill stem test string 300 may have one or more axial flow valves 320, 322 coupled to the body 310. As shown, the drill stem test string 300 includes a first or “lower” axial flow valve 320, and a second or “upper” axial flow valve 322; however, more or fewer may be included. The axial flow valves 320, 322 may be or include ball valves and the like. The axial flow valves 320, 322 may be actuated between an open state and a closed state. In the open state, the axial flow valves 320, 322 allow fluid to flow axially therethrough within the interior of the drill stem test string 300. In the closed state, the axial flow valves 320, 322 block or obstruct fluid flow axially therethrough within the interior of the drill stem test string 300.
The drill stem test string 300 may also have one or more radial flow valves 330, 332, 334 coupled to the body 310. As shown, the drill stem test string 300 includes a first or “lower” radial flow valve 330, a second or “intermediate” radial flow valve 332, and a third or “upper” radial flow valve 334; however, more or fewer may be included. The radial flow valves 330, 332, 334 may be or include circulating valves and the like. The radial flow valves 330, 332, 334 may be actuated between an open state and a closed state. In the open state, the radial flow valves 330, 332, 334 allow fluid to flow radially therethrough between the interior of the drill stem test string 300 and the exterior of the drill stem test string 300. In the closed state, the radial flow valves 330, 332, 334 block or obstruct fluid flow radially therethrough between the interior of the drill stem test string 300 and the exterior of the drill stem test string 300. As shown, at least one of the axial flow valves 320, 322 and at least one of the radial flow valves 330, 332, 334 may be disposed within a common casing or housing creating a “dual valve.”
The drill stem test string 300 may also have a hydraulic chamber 340 coupled to the body 310. The chamber 340 may be in fluid communication with the wellbore 300 via one or more ports or openings 342. As shown, the openings 342 place the chamber 340 in fluid communication with the annulus 102 between the drill stem test string 300 and the casing 104. The chamber 340 may have a piston 344 and a hydraulic fluid (e.g., clean oil) 346 disposed therein. The hydraulic chamber 340 may be adapted to provide hydraulic power to one or more of the axial flow valves 320, 322 and/or one or more of the radial flow valves 330, 332, 334. This may be accomplished by increasing the pressure of the fluid in the annulus 102 with a pump at the surface (not shown). The increased pressure in the annulus 102 may exert a force on the piston 344 that causes at least a portion of the hydraulic fluid 346 to flow through one or more hydraulic control lines 348 to the axial flow valve 320 and/or 322 and/or the radial flow valve 330, 332, and/or 334. The pressurized hydraulic fluid may be used to actuate the axial flow valve 320 and/or 322 and/or the radial flow valves 330, 332, and/or 334 between the open and closed states.
Each of the axial flow valves 320, 322 and each of the radial flow valves 330, 332, 334 may be actuated at a unique pressure signature. Said another way, any two or more of the axial flow valves 320, 322 and the radial flow valves 330, 332, and 334 may be actuated at different pressures with respect to one another. The pressure signature may be or include a predetermined pressure in the hydraulic line 348, a predetermined time that the pressure in the hydraulic line 348 is at the predetermined pressure, combinations thereof, and the like. For example, the lower axial flow valve 320 may actuate when the pressure in the hydraulic line increases by about 2 mPa for between about 30 seconds to about 60 seconds. The upper axial flow valve 322 may actuate when the pressure in the hydraulic line increases about 3.5 mPa for between about 120 seconds to about 180 seconds. As such, an operator at the surface may selectively actuate any one of the axial flow valves 320, 322 and/or any one of the radial flow valves 330, 332, 334 by manipulating the pump at the surface.
The drill stem test string 300 may also have a packer 318 coupled to an outer surface of the body 310. The packer 318 may be a modular retrievable packer adapted to expand outward into contact with the casing 104 to isolate upper and lower portions of the annulus 102. The hydraulic line 348 may extend axially through the packer 318, as shown.
A shroud or “second tubular body” 360 may be disposed radially outward from the body 310. A lower end of the shroud 360 may be positioned above a lower end of the body 310 and between the lower and intermediate zones 112, 114. An upper end of the shroud 360 may be coupled to the drill stem test string 300 between the lower and intermediate radial valves 330, 332.
The drill stem test string 300 may have one or more seal assemblies (two are shown 314, 316) coupled to the body 310. The first seal assembly 314 may be coupled to an outer surface of the body 310 and positioned between the lower end of the body 310 and the radial flow valve 330. The second seal assembly 316 may be coupled to an outer surface of the shroud 360 and positioned between the lower end of the shroud 360 and the radial flow valve 330. The drill stem test string 300 may be run into the completion assembly 120 until the seal assemblies 314, 316 are positioned between adjacent zones 112, 114, 116. For example, each seal assembly 314, 316 may be substantially adjacent to a corresponding packer 122 and/or polished bore receptacle 126. The first or “lower” seal assembly 314 may prevent fluid flow through the annulus formed between the body 310 of the drill stem test string 300 and the polished bore receptacle 126 of the completion assembly 120. The second or “upper” seal assembly 316 may prevent fluid flow through the annulus formed between the shroud 360 of the drill stem test string 300 and the polished bore receptacle 126 of the completion assembly 120, as discussed in more detail below.
The fluid from the lower zone 112 may flow to the surface for a predetermined amount of time (e.g., 24 hours). The fluid flow may then be obstructed by actuating the lower axial flow valve 320 into the closed state for a predetermined amount of time (e.g., 24 hours). The lower axial flow valve 320 may then be actuated back into the open state, and the properties of the fluid may again be measured by the one or more sensors or gauges 362 and/or at the surface. This process may be repeated two or more times for the lower zone 112.
Fluid (e.g., hydrocarbon fluid) from the intermediate zone 114 may flow through the screen 124 to the interior of the completion assembly 120. The fluid may then flow up the annulus between the body 310 of the drill stem test string 300 and the shroud 360 and into the interior of the drill stem test string 300 through the lower radial flow valve 330, as shown by the arrows 372. This may be referred to as the “second flow path.” The fluid may then flow up to the surface. The gauge 362 may measure one or more properties of the fluid from the intermediate zone 114 and/or the properties may be measured at the surface.
The fluid from the intermediate zone 114 may flow to the surface for a predetermined amount of time (e.g., 24 hours). The fluid flow may then be obstructed by actuating the lower radial flow valve 330 into the closed state for a predetermined amount of time (e.g., 24 hours). The lower radial valve 330 may then be actuated back into the open state, and the properties of the fluid may again be measured by the gauges 362 and/or at the surface. This process may be repeated two or more times for the intermediate zone 114.
Fluid (e.g., hydrocarbon fluid) from the upper zone 116 may flow through the screen 124 to the interior of the completion assembly 120. The fluid may then flow up the annulus between the shroud 360 and the completion assembly 120 and into the interior of the drill stem test string 300 through the intermediate radial flow valve 332, as shown by the arrows 374. This may be referred to as the “third flow path.” The fluid may then flow up to the surface. The gauges 362 may measure properties of the fluid from the upper zone 114 and/or the properties may be measured at the surface.
The fluid from the upper zone 116 may flow to the surface for a predetermined amount of time (e.g., 24 hours). The fluid flow may then be obstructed by actuating the intermediate radial flow valve 332 into the closed state for a predetermined amount of time (e.g., 24 hours). The intermediate radial valve 332 may then be actuated back into the open state, and the properties of the fluid may again be measured by the gauges 362 and/or at the surface. This process may be repeated two or more times for the upper zone 116.
Thus, as may be appreciated, the drill stem test string 300 may be used to test fluid from two or more zones 112, 114, 116 in the subterranean formation 110 during a single trip in the wellbore 100. Moreover, the fluid from the two or more zones 112, 114, 116 may be tested without axially moving the drill stem test string 300 within the wellbore 100. This may be accomplished by actuating one or more of the axial flow valves 320, 322 and/or one or more of the radial flow valves 330, 332, 334 between the open and closed states to utilize multiple flow paths.
The lower axial flow valve 820 and the lower radial flow valve 830 may be positioned adjacent to the intermediate zone 114. The intermediate radial flow valve 832 may be positioned adjacent to the upper zone 116. The upper axial flow valve 822 and the upper radial flow valve 834 may be positioned above the upper zone 116.
To test the lower zone 112, each of the axial flow valves 820, 822 may be actuated into the open state, and each of the radial flow valves 830, 832, 834 may be actuated into the closed state. Fluid (e.g., hydrocarbon fluid) from the lower zone 112 may flow through the screen 124 to the interior of the completion assembly 120. The fluid may then flow into the interior of the drill stem test string 800 and up toward the surface. The gauges 862 may measure properties of the fluid from the lower zone 112 and/or the properties may be measured at the surface.
To test the intermediate zone 114, the lower axial flow valve 820 may be actuated into the closed state, and upper axial flow valve 822 may remain in the open state. The lower radial flow valve 830 may be actuated into the open state, and the intermediate and upper radial flow valves 832, 834 may remain in the closed state. Fluid (e.g., hydrocarbon fluid) from the intermediate zone 114 may flow through the screen 124 to the interior of the completion assembly 120. The fluid may then flow through the lower radial flow valve 830 into the interior of the drill stem test string 300 and up toward the surface. The gauges 862 may measure properties of the fluid from the intermediate zone 114 and/or the properties may be measured at the surface.
To test the upper zone 116, the lower axial flow valve 820 may be actuated into the closed state, and upper axial flow valve 822 may remain in the open state. The lower and upper radial flow valves 830, 834 may be actuated into the closed state, and the intermediate radial flow valve 832 may actuate into the open state. Fluid (e.g., hydrocarbon fluid) from the upper zone 116 may flow through the screen 124 to the interior of the completion assembly 120. The fluid may then flow through the intermediate radial flow valve 832 into the interior of the drill stem test string 800 and up toward the surface. The gauges 862 may measure properties of the fluid from the upper zone 116 and/or the properties may be measured at the surface.
The drill stem test string 300 may include a sleeve shifting tool 313 coupled thereto. The sleeve shifting tool 313 may be adapted to engage one of the sliding sleeves 904 and to move the sliding sleeve 904 between an open state and a closed state. In the open state, fluid may flow between the annulus 102 and the interior of the completion assembly 900 through the opening 902. In the closed state, the sleeve 904 may block or obstruct the opening 902, thereby preventing fluid flow between the annulus 102 and the interior of the completion assembly 900.
As used herein, the terms “inner” and “outer”; “up” and “down”; “upper” and “lower”; “upward” and “downward”; “above” and “below”; “inward” and “outward”; and other like terms as used herein refer to relative positions to one another and are not intended to denote a particular direction or spatial orientation. The terms “couple,” “coupled,” “connect,” “connection,” “connected,” “in connection with,” and “connecting” refer to “in direct connection with” or “in connection with via one or more intermediate elements or members.”
Although the preceding description has been described herein with reference to particular means, materials, and embodiments, it is not intended to be limited to the particulars disclosed herein; rather, it extends to all functionally equivalent structures, methods, and uses, such as are within the scope of the appended claims.
Although only a few example embodiments have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the example embodiments without materially departing from “Single Trip Multi-Zone Drill Stem Test System.” Accordingly, all such modifications are intended to be included within the scope of this disclosure. In the claims, means-plus-function clauses are intended to cover the structures described herein as performing the recited function and not only structural equivalents, but also equivalent structures. Thus, although a nail and a screw may not be structural equivalents in that a nail employs a cylindrical surface to secure wooden parts together, whereas a screw employs a helical surface, in the environment of fastening wooden parts, a nail and a screw may be equivalent structures. It is the express intention of the applicant not to invoke 35 U.S.C. § 120, paragraph 6 for any limitations of any of the claims herein, except for those in which the claim expressly uses the words ‘means for’ together with an associated function.
Certain embodiments and features have been described using a set of numerical upper limits and a set of numerical lower limits. It should be appreciated that ranges including the combination of any two values, e.g., the combination of any lower value with any upper value, the combination of any two lower values, and/or the combination of any two upper values are contemplated unless otherwise indicated. Certain lower limits, upper limits and ranges appear in one or more claims below. All numerical values are “about” or “approximately” the indicated value, and take into account experimental error and variations that would be expected by a person having ordinary skill in the art.
Various terms have been defined above. To the extent a term used in a claim is not defined above, it should be given the broadest definition persons in the pertinent art have given that term as reflected in at least one printed publication or issued patent. Furthermore, all patents, test procedures, and other documents cited in this application are fully incorporated by reference to the extent such disclosure is not inconsistent with this application and for all jurisdictions in which such incorporation is permitted.
This application claims the benefit of a related U.S. Provisional Patent Application having Ser. No. 61/702,869, filed Sep. 19, 2012, entitled “Single Trip Multi-Zone Drill Stem Test System,” to Dinesh Patel, the disclosure of which is incorporated by reference herein in its entirety.
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