The invention relates generally to the field of devices or assemblies incorporating lancets, needles or the like used to pierce or prick the skin in order to draw a sample of blood or create a small droplet of blood on the surface of the skin. More particularly, the invention relates to such devices or assemblies that utilize a spring to propel the lancet a short distance out of a protective housing and then retract the lancet into the housing. Even more particularly, the invention relates to such devices or assemblies that are structured to preclude re-use of the device or assembly.
Spring operated, skin piercing lancet assemblies are well known in the art. Examples of such assemblies, some of which comprise structure to preclude re-use of the lancet assembly, are shown for example in U.S. Pat. No. 4,817,603 to Turner et al., U.S. Pat. No. 5,439,473 to Jorgensen, U.S. Pat. No. 5,628,765 to Morita, U.S. Pat. No. 5,643,306 to Schraga, U.S. Pat. No. 5,755,733 to Morita, U.S. Pat. No. 5,908,434 to Schraga, U.S. Pat. No. 6,053,930 to Ruppert, U.S. Pat. No. 6,149,608 to Marshall et al., U.S. Pat. No. 6,168,606 to Levin et al., U.S. Pat. No. 6,258,112 to Schraga, U.S. Pat. No. 6,432,120 to Teo, U.S. Pat. No. 6,514,270 to Schraga, U.S. Pat. No. 6,764,496 to Schraga, U.S. Pat. No. 6,540,763 to Teo at al., U.S. Pat. No. 6,918,918 to Schraga, U.S. Pat. No. 7,322,997 to Shi, U.S. Pat. No. 7,775,991 to Feaster et al., and U.S. Pat. No. 7,785,338 to Kuhr et al.
To prevent the accidental transmittal of disease that may occur from multiple usages of a lancet assembly and to prevent accidental pricking or the transmittal of disease to post-use handlers of the lancet assemblies, assemblies that provide a mechanism for retaining the lancet in a recessed condition within the housing and which preclude any extension, accidental or intentional, of the lancet from the housing after its use are preferred. It is an object of this invention to provide structural embodiments and designs for a spring operated, single use, lancet assembly that precludes re-use or re-extension of the lancet and addresses problems or shortcomings inherent in the prior art.
The invention is a single use lancet assembly of the type comprising a spring driven lancet that is retracted into a recessed position within a protective housing after the lancet has pierced the skin, and further wherein after its use the lancet cannot be extended from the housing. The lancet assembly comprises in general a housing, a removable cap, a lancet, a lancet trigger member and a spring. Removal of the cap simultaneously removes a needle cover to expose the needle for use. The lancet trigger comprises a nose that extends from the front of the housing. When the lancet assembly is pressed against the skin, or vice versa, the trigger is pushed toward the rear of the housing. A pair of flexible trigger arm members having cocking flanges in contact with cocking lugs on the lancet body push the lancet to the rear and compress the spring. As the trigger and lancet move to the rear within the housing, the flexible arm members of the trigger are spread apart until the separation distance is such that the lancet cocking lugs are released and the lancet is propelled forward by the spring, the needle of the lancet extending beyond the trigger nose to pierce the skin. The spring is attached to the lancet such that after extension the spring recoils into a neutral position and draws the lancet and its needle fully back into the housing. The trigger arm members are restrained from subsequent forward movement by detention shoulders such that the trigger cocking flanges remain to the rear of the lancet cocking lugs and the lancet assembly cannot be re-cocked and re-used, and further such that the lancet needle cannot be intentionally or accidentally extended from the housing.
In other terms, the invention can be summarized as a lancet assembly comprising a housing comprising a proximal end, a distal end, a distal opening, an angled guide surface and a detention shoulder; a cap removably mounted onto said housing and covering said distal opening; a trigger member positioned within said housing, said trigger member comprising a nose extending through said distal opening of said housing, a body, a lancet bore extending through said nose and said body, an arm member connected to said body and extending toward said proximal end of said housing, said arm member having a free end, a detention member mounted on said free end of said arm member, and a cocking flange positioned on said arm member; a lancet positioned within said housing and extendable through said lancet bore of said trigger member and through said distal opening of said housing, said lancet comprising a main body, a needle extending from said main body, and a cocking lug; a spring member connected to said lancet; wherein said trigger member and said lancet are retained within said housing in a manner allowing movement of said trigger member toward said proximal end of said housing and allowing movement of said lancet toward said proximal end and said distal end of said housing; wherein in a pre-cocked condition said needle is positioned within said housing, and said cocking flange of said trigger member is positioned closer to said distal end of said housing than said cocking lug of said lancet; wherein with said cap removed from said housing said trigger member may be moved toward said proximal end of said housing such that said cocking flange abuts said cocking lug, thereby moving said lancet main body toward said proximal end of said housing and loading said spring, such that said free end of said arm member is biased outwardly by said angled guide surface as said trigger member is moved toward said proximal end of said housing, such that said cocking flange is moved out of contact with said cocking lug, thereby allowing said spring to propel said lancet needle through and beyond said distal opening of said housing, and such that said detention member of said arm member is restrained by said detention shoulder of said angled guide surface, thereby preventing movement of said trigger member toward said distal end of said housing; wherein after extension of said needle beyond said housing distal opening said spring retracts said needle into said housing, said cocking lug of said lancet now being positioned closer to the distal end of said housing than said cocking flange of said trigger member, such that said trigger member is now incapable of moving said lancet axially toward said proximal end of said housing. Furthermore, in various combinations the invention may be described wherein said housing comprises a pair of angled guide surfaces and detention shoulders, and wherein said trigger member comprises a pair of arm members and detention members, wherein said lancet comprises a pair of cocking lugs and said trigger member comprises a pair of cocking flanges, and further comprising a needle cover removably connected to said lancet main body and covering said needle, wherein said lancet needle cover is retained by said cap such that removal of said cap from said housing results in removal of said lancet needle cover from said lancet main body.
Alternatively, the lancet assembly may be summarized as comprising a housing comprising a proximal end, a distal end, a distal opening, an angled guide surface and a detention shoulder; a cap removably mounted onto said housing and covering said distal opening; a lancet retained within said housing, said lancet comprising a main body, a needle extending from said main body, and a cocking lug, said lancet comprising a longitudinal axis, wherein said lancet is movable in both axial directions relative to said housing; a trigger member positioned within said housing, said trigger member comprising a nose extending through said distal opening of said housing, a body, a lancet bore extending through said nose and said body, an arm member connected to said body and extending toward said proximal end of said housing, said arm member having a free end, a detention member mounted on said free end of said arm member, and a cocking flange positioned on said arm member, wherein said trigger member is movable in the axial direction toward said proximal end of said housing; said lancet being disposed within said lancet bore of said trigger member; a spring member connected to said lancet; wherein in a pre-cocked condition said needle is positioned within said housing, and said cocking flange of said trigger member is positioned closer to said distal end of said housing than said cocking lug of said lancet; wherein with said cap removed from said housing said trigger member may be moved axially toward said proximal end of said housing such that said cocking flange abuts said cocking lug, thereby moving said lancet main body axially toward said proximal end of said housing and loading said spring, such that said free end of said arm member is biased outwardly by said angled guide surface as said trigger member is moved toward said proximal end of said housing, such that said cocking flange is moved out of contact with said cocking lug, thereby allowing said spring to propel said lancet needle axially through and beyond said distal opening of said housing, and such that said detention member of said arm member is restrained by said detention shoulder of said angled guide surface, thereby preventing axial movement of said trigger member toward said distal end of said housing; wherein after extension of said needle beyond said housing distal opening said spring axially retracts said needle into said housing, said cocking lug of said lancet now being positioned closer to the distal end of said housing than said cocking flange of said trigger member, such that said trigger member is rendered incapable of moving said lancet in the axial direction toward said proximal end of said housing. Furthermore, in various combinations the lancet assembly may be described wherein said housing comprises a pair of angled guide surfaces and detention shoulders, and wherein said trigger member comprises a pair of arm members and detention members; wherein said lancet comprises a pair of cocking lugs and said trigger member comprises a pair of cocking flanges, and further comprising a needle cover removably connected to said main body and covering said needle, wherein said lancet needle cover is retained by said cap such that removal of said cap from said housing results in removal of said lancet needle cover from said lancet main body.
Still further alternatively, a lancet assembly comprising a housing comprising a proximal end, a distal end, a distal opening, a pair of angled guide surfaces and a pair of detention shoulders; a cap removably mounted onto said housing and covering said distal opening; a trigger member positioned within said housing, said trigger member comprising a nose extending through said distal opening of said housing, a body, a lancet bore extending through said nose and said body, a pair of arm members connected to said body and extending toward said proximal end of said housing, said arm members each having a free end, a detention member mounted on each said free end of said arm members, and a cocking flange positioned on each said arm member; a lancet positioned within said housing and extending through said lancet bore, said lancet comprising a main body, a needle extending from said main body, and a pair of cocking lugs; and a spring member connected to said lancet and to said housing. And further in various combinations wherein said detention members abut said angled guide surfaces and said cocking flanges abut said cocking lugs, further comprising a needle cover removably connected to said lancet main body and covering said needle, wherein said needle cover is connected to said cap in a manner such that rotating said cap relative to said housing rotates said needle cover and separates said needle cover from said lancet main body, wherein said trigger member and said lancet are disposed within said housing such that said trigger member is movable toward the proximal end of said housing and said lancet is movable toward said proximal end and said distal end of said housing, wherein movement of said trigger member toward said proximal end of said housing results in movement of said lancet first toward proximal end of said housing and then toward said distal end, wherein after said lancet moves toward said distal end of said housing, said spring retracts said lancet needle into said housing by moving said lancet toward the proximal end of said housing, wherein said trigger member, said cocking flanges, said cocking lugs, said angled guide surfaces and said arm members are disposed within said housing such that movement of said trigger member toward said proximal end of said housing results in separation of said arm members such that said cocking flanges no longer abut said cocking lugs, thereby allowing said lancet to move toward said distal end of said housing, wherein said detention members and said detention shoulders are disposed within said housing such that said movement of said trigger member toward said proximal end of said housing results in said detention members abutting said detention shoulders, thereby preventing said trigger member from moving toward said distal end of said housing.
With reference to the drawings, the invention will now be described in detail with regard for the best mode and preferred embodiment. In a broad sense, the invention is a single use lancet assembly of the type comprising a spring driven lancet that is retracted into a recessed position within a protective housing after the lancet has pierced the skin, and further wherein after its use the lancet cannot subsequently be extended from the housing. The lancet assembly comprises a main body or housing 11 that is gripped by the user during operation of the device, a removable cap member 20 that is removed by the user prior to commencing the skin piercing operation, a lancet 40 having a sharp point, blade or needle 42 adapted to easily pierce the skin such that a drop or small amount of blood will be exposed on the surface of the skin, a spring member 60 to propel and then retract the lancet 40, and a trigger member 50 that cocks or arms the lancet assembly and then releases or fires the lancet 40 to pierce the skin, the lancet assembly being structured such that after the lancet 40 has been fired it cannot be re-cocked or manually extended from the housing 11.
For purposes of the disclosure, the term distal shall refer herein to the front or forward direction, i.e., the direction toward the skin when the device is in use, and the term proximal shall refer to the rear or rearward direction. The lancet shall define a longitudinal axis, and further such that the axial direction is the direction of travel of the lancet during the cocking and piercing operation. The term needle shall be used herein to refer to any suitable lancet piercing member.
The lancet assembly further comprises a removable cap member 20, as shown in
The lancet 40, an embodiment of which is shown in
In a preferred embodiment the lancet needle cover 43 is retained by the cap member 20 in a mechanically interlocking manner such that removal of the cap member 20 simultaneously results in separation and removal of the needle cover 43 from the lancet main body 41. The distal end of the lancet needle cover 43 is provided with a cover head member 45 connected to the needle cover 43 by a narrow neck member 44. As seen in
The trigger member 50, an embodiment of which is shown in
The arm members 54 extend in the proximal direction from the trigger main body 53, the distal ends of the arm members 54 being connected to the main body 53 and the proximal ends of the arm members 54 being free, unconnected ends. The arm members 54 are composed of a relatively rigid yet slightly flexible and resilient material, preferably a plastic, whereby the proximal ends of the arm members 54 may be flexed or biased outwardly from a neutral position in which the arm members 54 reside generally parallel to the longitudinal axis of the lancet 40. The proximal free ends of the arm members 54 comprise post or detention members 56 that extend up or down, and preferably in both directions, from the arm members 54. Thus, the detention members 56 extend toward the housing top half 11A and toward the housing bottom half 11B. Preferably the detention members 56 further comprise an edged or cornered surface structure or catch structure 57, the catch structure 57 facing generally inward towards the lancet main body 40. Each arm member 54 is provided with an inwardly extending cocking flange member 55, the cocking flange members 55 adapted to abut at least one and preferably a pair of cocking lug members 48 extending laterally from the lancet main body 41. The lancet cocking lug members 48 are disposed orthogonally to the lancet guide flange members 47. The trigger member 40 may be provided with an indicator panel member 58 that is visible through the status window 19 of the housing 11 after the lancet assembly has been used.
A spring member 60, preferably of the helical type, is coaxially aligned with the lancet 40. The spring 60 is connected to the proximal end of the lancet main body 41, preferably such that a distal portion of the spring 60 encircles a proximal portion of the lancet main body 41. The spring 60 may be retained on the lancet main body 41 in any suitable manner, such as for example by providing an annular retention ring or shoulder member 49 on the lancet main body 41. Connection of the spring member 60 to the lancet main body 41 is necessary so that the lancet main body 41 and needle 42 will be retracted completely into the housing 11 after the lancet 40 has been fired and the spring 60 assumes its neutral position. The spring 60 is positioned between a pair of opposing spring retention walls 34 disposed on the interior of one or both of the housing top and bottom halves 11A and 11B. A spring retention flange member 35 is provided on one or both of the housing top and bottom halves 11A and 11B to retain the proximal end of the spring 60 in place when the spring 60 expands to propel the lancet main body 41 in the distal direction.
The interior surfaces of the housing top and bottom halves 11A and 11B are provided with inwardly extending structural members, as best seen in
To use the lancet assembly, the cap member 20 is removed by first rotating the cap member 20 and lancet needle cover member 43 to separate the needle cover member 43 from the lancet main body 41, then axially separating the cap member 20 from the housing 11. The distal portion of the trigger nose 41 extending from the housing neck member 15 is now exposed, and the lancet main body 41 is prevented by the trigger cocking flanges 55 from moving in the distal direction. The needle 42 is now uncovered, but resides well within housing 11. In this neutral or pre-cocked condition the trigger indicator panel 58 is positioned forward of the housing status window 19, such that the lancet 40 can be seen through the status window. Preferably, the lancet 40 and the indicator panel 58 are of different colors for easier indication of the status of the lancet assembly.
To cock and fire the lancet assembly, the user grasps the housing 11 and presses the exposed trigger nose member 51 against the skin, in effect advancing the housing 11 relative to the trigger member 50, or alternatively presses the skin surface against the nose member 51. Thus contact with the skin surface pushes the trigger member 50 into the housing in the proximal direction. As the trigger member 50 moves rearward, the trigger cocking flanges 55 abutting the lancet cocking lugs 48 cause the lancet main body 41 to move rearward as well. The rearward movement of the lancet body 41 compresses and loads the spring member 60. Simultaneously, the arm detention members 56 move along the angled guide surface members 38, causing the arm members 54 to flex and spread outwardly, the angled guide surface members 38 acting in the nature of cam surfaces and the arm detention members 56 acting in the nature of cam followers. As the arm members 54 are spread apart, the distance between the trigger cocking flanges 55 increases until the interior edges of the cocking flanges 55 are farther apart than the exterior edges of the lancet cocking lugs 48 and no longer prevent movement of the lancet main body 41 in the distal direction. The compressed spring 60 is now released and propels the lancet main body 41 and the needle 42 axially such that the needle 42 briefly extends beyond the distal end 12 of the housing neck member 15 and beyond the distal end of the rearwardly disposed trigger nose member 51, thereby piercing the skin of the user, as shown in
The spring 60 now retracts into its neutral position, thereby drawing the lancet main body 41 and the needle 42 completely back into the housing 11, as shown in
It is understood that equivalents and substitutions for certain elements described above may be obvious to those of ordinary skill in the art, and thus the true scope and definition of the invention is to be as set forth in the following claims.