This invention relates to a clip or bracket for installing a sink, and in particular to a clip or bracket that holds the sink in position as the caulking or adhesive cures, which will then permanently hold the sink.
For sinks that are installed in an opening of a countertop, one aspect of the installation is to assure that the sink is properly positioned and centered in the opening. This can be a time-consuming task requiring multiple measurements and repositioning of the sink. In addition, another problem is that during the process of caulking or adhering, the sink to the countertop, it may be bumped or moved so that it is no longer centered in the proper position.
One prior art remedy is to provide a positioning clip on the sink. Prior art positioning clips consisted of an angled metal bracket of which one angled leg is bonded or adhered to the sink. The other angled leg contains a cutout for receiving a metal tab therethrough. The other end of the metal tab contains a threaded hole for receiving a screw. When the sink is positioned in the opening of the countertop, the installer crawls beneath the sink and tightens screws extending through each tab against an underside of the countertop to temporarily secure the sink in position until the caulking or adhesive can cure.
Use of the prior art clips or brackets and tabs/holding screws is cumbersome, time-consuming, and requires an installer to work in an uncomfortable and limited space when tightening the holding screws.
Accordingly, it is an object of the present invention to provide an improved clip and method for temporarily positioning and holding a sink during the installation process until the caulking or adhesive can cure.
In one embodiment of the invention, a clip is provided for use in positioning a sink during installation to temporarily hold the sink in position until the caulking or adhesive cures. The clip may have a base portion extending in a planar orientation for at least a portion thereof; a resilient leg attached to and extending at an angle from one side of the base; and protrusions extending outwardly from one side of the resilient leg.
The protrusions may have a teeth-like configuration, and the protrusions may also be made of a resilient material. The clip may have a molded unitary configuration and may be molded from an ABS plastic material.
The base may include a plurality of notches, where at least some of the notches can extend through the thickness of the base. The base may also include bevels through the thickness thereof at the edges of the notches. The notches may be widest on the side of the base from which the leg extends. At least one notch can extend inwardly from each side edge of the clip.
The leg may form an acute angle with the base, and the protrusions may extend into the acute angle. Alternately, the leg may form an obtuse angle with the base and the protrusions may extend into the obtuse angle. The leg may also have an arched configuration. The base may include an outer curved end where it may extend toward the leg to a side opposite the side of the leg having protrusions extending therefrom.
In another embodiment of the subject invention, a method is provided for temporarily positioning a sink during installation that includes the steps of providing a sink having a top ledge; providing a countertop having a hole therethrough for receiving the sink; providing a plurality of clips; attaching the clips to outer sides of the sink; placing a bottom end of the sink through the hole in the countertop until the top ledge of the sink is against the countertop and the clips engage sides of the hole in the countertop to position the sink therein; applying a caulk or adhesive material; and allowing the caulking or adhesive material to cure to permanently hold the sink in place.
The sink may be fiberglass and the method may include the step of pressing the clips into the fiberglass when wet to bond the clips to the sink. The clips may have a base that is bonded to the sink along a back side thereof, and a resilient leg may extend from a top side of the base of the clip.
The legs of the clip may include protrusions, which may extend in a teeth-like configuration. The protrusions may engage the sides of the hole in the countertop.
The above-mentioned and other features and objects of this invention and the manner of obtaining them will become more apparent and the invention itself will be better understood by reference to the following description of embodiments of the present invention taken in conjunction with the accompanying drawings, wherein:
Corresponding reference characters indicate corresponding parts throughout the several views. Although the drawings represent embodiments of the present invention, the drawings are not necessarily to scale and certain features may be exaggerated in order to better illustrate and explain the present invention. The exemplification set out herein illustrates embodiments of the invention, and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiments illustrated in the drawings, which are described below. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. The invention includes any alterations and further modifications in the illustrated devices and described methods and further applications of the principles of the invention, which would normally occur to one skilled in the art to which the invention relates.
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Basins 12a and 12b each include, respectively, bottoms 24a, 24b; and side walls 26a, 26b. Clips 20 are bonded, adhered or otherwise attached or bonded to a bottom side of flange 18, and clips 22 are bonded, adhered or otherwise attached to the outside of side walls 26a, 26b as shown in
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Base 30 also includes a plurality or series of notches 36 which extend through the thickness of the base. Notches 36 extend inwardly from side edges 38 of base 30, and in the embodiment shown, are aligned with the notches extending inwardly from the opposite side edge 38. Notches 36 also include beveled edges 40 so that the openings of notches 36 on the side of base 30 from which leg 32 extends is wider than on the opposite side of the base. The notches and bevels help in the bonding or attaching of base 30 to sink assembly 10 as described in further detail below.
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Next, caulking 72 can be applied using a caulking gun 74 or other known methods as shown in
While the invention has been taught with specific reference to these embodiments, one skilled in the art will recognize that changes can be made in form and detail without departing from the spirit and scope of the invention. For example, the sink basin may have one, two, three or more basins in the shape of the basin and/or ledge/flange may be varied as desired. Furthermore, more or less clips may be used and the placement of the clips may be varied. It should also be appreciated that the shape of the projections may be varied or even eliminated and that the curvature, length, and angle of both the leg and base of the clip may be varied. In addition, the number, position, size, beveling, and thickness of the notches may be varied or eliminated or certain aspects may be changed or eliminated. The notches do not necessarily have to extend completely through the thickness of the base.
The described embodiments are to be considered, therefore, in all respects only as illustrative and not restrictive. As such, the scope of the invention is indicated by the following claims rather than by the description.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 61/879,323 filed Sep. 18, 2013, the complete disclosure of which is hereby expressly incorporated by reference.
Number | Date | Country | |
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61879323 | Sep 2013 | US |