Patent Grant
11913206
Fixtures such as sinks and other appliances may be installed in countertops, cabinets, vanities, and the like. A variety of construction techniques may be used to mount fixtures within countertop surfaces or cabinets such as in kitchens or bathrooms. Some fixtures utilize an undermount technique to mount the fixture beneath a solid countertop with a cutout portion corresponding with the sink opening. Other designs include apron sinks, or farm sinks, which are installed within a space cut out of the countertop such that front facing side of the sink is exposed. Fixtures are available in various styles and materials and sinks may include steel and porcelain designs. Various countertop materials may also be used which can include granite, marble, quartz stone, quartzite, porcelain, glass, or composite materials. These various fixtures may use materials which are heavy or include designs with uneven surfaces, and the support systems used to mount these fixtures can be space consuming, labor intensive, or unstable.
This Summary and Abstract are provided herein to introduce a selection of concepts in simplified form that are further described below in the Detailed Description. The Summary and Abstract are not intended to identify key features or essential features of the claimed subject matter, nor are they intended to be used as an aid in determining the scope of the claimed subject matter. The claimed subject matter is not limited to the implementations that solve any or all the disadvantages noted in the background.
In one embodiment, a bracket is provided. The bracket includes a mounting flange configured to couple to a mounting surface, and a support member coupled to the mounting flange with at least a portion of the support member being horizontal. The support member comprises a hole that extends from a top surface of the support member to a bottom surface of the support member. The hole is configured to receive an adjustable support. The bracket also includes a first vertical support flange coupled to the mounting flange, and coupled to a first side of the support member, and a second vertical support flange coupled to the mounting flange, and coupled to a second side of the support member.
In another embodiment, an apparatus is provided. The apparatus includes a mounting bracket comprising a one-piece sheet of metal of uniform thickness having a mounting flange configured to couple to a mounting surface, and a bi-layered support flange coupled to the mounting flange and positioned in a horizontal plane perpendicular to the mounting flange.
In yet another embodiment, a mounting bracket is provided. The mounting bracket includes a mounting flange configured to couple to a mounting surface, and a horizontal support flange portion coupled to the mounting flange via vertical support flange portions. The horizontal support flange portion is positioned in a horizontal plane perpendicular to the mounting flange with a space between the horizontal support flange and the mounting flange.
Although the present disclosure has been described with reference to certain embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the scope of the disclosure. The present disclosure generally pertains to an apparatus for mounting a sink.
Some methods of sink installation use screws, bolts, or the like, to mechanically attach a mounting apparatus to a sink and countertop. However, fixtures or countertops may be manufactured from fragile materials which can be damaged by the installation method. For example, a sink or counter may crack if a fastener, such as a screw, is over tightened. Further, fixtures may comprise various designs with differently shaped or uneven outer surfaces which may be difficult to mount. A fixture mounting bracket according to embodiments of the present disclosure is configured to adjustably engage and support the outer surface of a fixture without damaging the surface of the fixture or countertop.
It should be noted that like reference numerals are used in different figures for same or similar elements. It should also be understood that the terminology used herein is for the purpose of describing embodiments, and the terminology is not intended to be limiting. Unless indicated otherwise, ordinal numbers (e.g., first, second, third, etc.) are used to distinguish or identify different elements or steps in a group of elements or steps, and do not supply a serial or numerical limitation on the elements or steps of the embodiments thereof. For example, “first,” “second,” and “third” elements or steps need not necessarily appear in that order, and the embodiments thereof need not necessarily be limited to three elements or steps. It should also be understood that, unless indicated otherwise, any labels such as “left,” “right,” “front,” “back,” “top,” “bottom,” “forward,” “reverse,” “clockwise,” “counter clockwise,” “up,” “down,” or other similar terms such as “upper,” “lower,” “aft,” “fore,” “vertical,” “horizontal,” “proximal,” “distal,” “intermediate” and the like are used for convenience and are not intended to imply, for example, any particular fixed location, orientation, or direction. Instead, such labels are used to reflect, for example, relative location, orientation, or directions. It should also be understood that the singular forms of “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise.
It will be understood that, when an element is referred to as being “connected,” “coupled,” or “attached” to another element, it can be directly connected, coupled or attached to the other element, or it can be indirectly connected, coupled, or attached to the other element where intervening or intermediate elements may be present. In contrast, if an element is referred to as being “directly connected,” “directly coupled” or “directly attached” to another element, there are no intervening elements present. Drawings illustrating direct connections, couplings or attachments between elements also include embodiments, in which the elements are indirectly connected, coupled or attached to each other.
Mounting bracket 100 may be comprised of metal, such as steel, however, a variety of materials may be used to provide sufficient strength to support a fixture.
The contact pad 140 may comprise a variety of styles, designs, and materials. Here, contact pad 140 is illustrated as substantially circular, but pads with alternative shapes or thicknesses may be used without departing from the scope of the disclosure. The contact pad may be comprised of plastic or plastic with a metal support backing. However, a variety of materials, such as metal, rubber, or polymeric composite materials, may be used to engage and support the fixture without damaging the fixture.
Adjustable support 130 is configured to adjustably couple to support flange 120 through hole 122 such as by threaded means. In one example, adjustable support 130 may comprise a threaded bolt. Hole 122 may comprise an aperture configured to engage the threads of the adjustable support 130. For example, the aperture of hole 122 may include a lip or threads configured to engage the threads of adjustable support 130 and allow selective movement of support 130. Adjustable support 130 is configured to rotate to telescopically lengthen or shorten relative to support flange 120 and can be selectively extended until contact pad 140 firmly supports the fixture.
Locking means 135 may be provided to secure adjustable support 130 within hole 122 and prevent movement of adjustable support 130 relative to support flange 120. For example, locking means 135 may comprise a threaded nut disposed on adjustable support 130 which may be selectively rotated about support 130 to contact support flange 120 and prevent movement of adjustable support within the threaded aperture of hole 122.
In one embodiment, adjustment means are included to vertically adjust the adjustable support 130. The adjustment means may comprise a shaped recess 132, such as a notch or groove, disposed on the adjustable support 130 at the end opposite the distal end coupled to the contact pad 140. Recess 132 may provide means to mechanically engage adjustable support 130, such as by a screwdriver or other means. For example, a screwdriver may engage recess 132 to rotate adjustable support 130 within the threaded aperture of hole 122. Rotation of adjustable support 130 enables the position of the contact pad 140 to be adjusted relative to the support flange 120. Rotation of adjustable support 130 thus increases or decreases the distance between the contact pad 140 and support flange 120.
The mounting flange 110 comprises a mounting hole 112 or a plurality of mounting holes 112 spaced along the length of mounting flange 110. Mounting means are provided comprising the mounting holes 112 and fasteners 115, such that holes 112 are adapted to receive the fasteners 115 therethrough and allow fasteners 115 to secure the mounting flange 110 to a surface, such as a wall or vertical cabinet surface. Fastener 115 may comprise pins, screws or any mechanical fastener or other suitable means. Alternative mounting means may also be utilized, such as an adhesive.
Support flange 120 coupled to mounting flange 110 extends outwards away from surface 210 such that it is substantially horizontal. Adjustable support 130 extends vertically through a support hole 122 and includes locking means 135. The contact pad 140 disposed at the distal end of the adjustable support 130 is shown here in contact with the bottom surface of fixture 220.
For example, each bracket 100 may be positioned beneath the fixture 220 and each mounting flange 110 mounted to mounting surface 210 of a cabinet. Adjustable support 130 may be placed through the desired aperture of hole 122 and selectively extended. Once adjustable support 130 has been extended such that contact pad 140 is supporting the fixture 220, locking means 135 may be tightened to secure the position of the adjustable support on the support flange 120. The fixture will be mounted once each adjustable support 130 is securely engaged with the outer surface of the fixture 220.
Sinks and other fixtures may be mounted in a cabinet or countertop according to various methods.
Mounting bracket 100 is described above as comprising mounting flange 110 and a support flange 120 formed in a substantially “L” shaped bracket. However, a sink mounting assembly may use a mounting bracket comprising a variety of shapes and sizes without departing from the scope of the disclosure. For example, the mounting bracket may comprise a triangle bracket, or use similar features, such that a third flange (see, e.g., flange 605 of
In one embodiment, brace 510 may further comprise additional bracing material 520 in the space between the surface of mounting flange 110 and the bridge flange 515. Bracing material 520 may provide additional mechanical support to the support flange when supporting a fixture. For example, bracing material 520 may include properties that resist tensile forces between the support flange and mounting flange caused when downward pressure is placed on the support flange (e.g., when the mounting bracket is supporting a fixture on the support flange). Bracing material 520 may comprise any suitable material, such as plastic, metal, or a composite material, which may provide additional strength to the mounting bracket.
Although bridge flange 515 is illustrated as extending at an upward angle from mounting flange 110, various configurations may be used without departing from the scope of the disclosure. Here, bridge flange 515 extends upwards at a substantially 45 degree angle from flange 110, however, different angles may be used. The brace 510 may also include additional bends or bracing materials to be adapted to different mounting conditions. For example, bridge flange 515 may be adapted to enable the mounting bracket to be mounted within confined spaces or to accommodate cabinets or fixtures of different sizes or designs.
It should be noted a bracket (e.g., bracket 100, 500) may be placed in a flipped or upside down configuration according to embodiments of the present disclosure. For example, bracket 500 is illustrated in an alternate configuration compared to
In the above mounting brackets (e.g., mounting bracket 100, 500, 600) the support flange 120 extends from an upper or lower end of the mounting flange 110 to form a substantially “L” shape, however, alternative embodiments may be used. For example, support flange 120 may extend from mounting flange 110 from a point between the upper and lower end in a substantially “T” shape. In other embodiments, support flange 120 may extend from mounting flange 110 at a different position or at an angle other than horizontal. Alternative configurations are possible and flange configurations may be adapted to accommodate various mounting conditions according to embodiments of the present disclosure.
Planar support flanges 705A,B extend from a vertical side of mounting flange 110 such that upper planar support flange 705A extends from one side of the upper end of mounting flange 110, and lower planar support flange 705B extends from one side of the lower end of mounting flange 110.
In one example, each planar support 705A,B extends outwards substantially orthogonal from mounting flange 110 and includes a bend to form a part of support flange 120. As shown, upper planar support 705A bends to form upper support flange 120A and lower planar support 705B bends to form lower support flange 120B. Each support flange 120A,B includes an aperture which aligns to form support hole 122 and provides coupling means to engage adjustable support 130. Locking means 135 may be provided to secure adjustable support 130 within hole 122 and prevent movement of adjustable support 130 relative to support flange 120. Although one hole 122 is shown, one or more holes 122 may be included in support flange 120 without departing from the scope of the disclosure.
The embodiment shown may be cut from a sheet as a single piece and bent to form the structure of mounting bracket 700. For example, each planar support 705A,B and support flange 120A,B respectively may be formed as a unitary piece with mounting flange 110 and folded to form the structure of mounting flange 110 and support flange 120. However, a sink mounting assembly may be formed using separate pieces, and a variety of methods may be used without departing from the scope of the disclosure.
Each support flange 120A,B includes hole 122A,B respectively. As can be seen, holes 122A,B are not aligned when bracket 700 is in a flat, unfolded configuration, but holes 122A,B become aligned when bracket 700 is in a folded configuration, as shown in
In one embodiment, support hole 122A is smaller than support hole 122B. In a second embodiment, hole 122A is of equal size to hole 122B. In another embodiment, hole 122A may include a raised element surrounding hole 122A, where in one example, the raised element has a smaller diameter than the diameter of hole 122A, and in another example the raised element has a diameter equal to hole 122A.
In a further embodiment, holes 112 may include a countersink feature formed of a tapered hole with a wider outer portion on the surface of the mounting flange 110 such that a fastener 115 may sit flush with or below the surface of mounting flange 110.
The embodiment of
As can be seen in
The horizontal support flange 1120 provides a horizontal surface extending from the mounting flange 1110 and includes a support hole 1122 or plurality of support holes spaced along support flange 1120. Hole 1122 is included to engage an adjustable support 1130 (shown in
The contact pad 1140 may comprise a variety of styles, designs, and materials. Here, contact pad 1140 is illustrated as substantially circular, but pads with alternative shapes or thicknesses may be used without departing from the scope of the disclosure. The contact pad may be comprised of plastic or plastic with a metal support backing. However, a variety of materials, such as metal, rubber, or polymeric composite materials, may be used to engage and support the fixture without damaging the fixture.
Adjustable support 1130 is configured to adjustably couple to support flange 1120 through hole 1122 such as by threads. In one example, adjustable support 1130 may comprise a threaded bolt. Hole 1122 may comprise an aperture configured to engage threads 1126 of the adjustable support 1130. For example, the aperture of hole 1122 may include a lip or threads (denoted by reference numeral 1128 in the cross sectional view of
A locking mechanism 1135 may be provided to secure adjustable support 1130 within hole 1122 and prevent movement of adjustable support 1130 relative to horizontal support flange 1120. For example, locking mechanism 1135 may comprise a threaded nut disposed on adjustable support 1130 which may be selectively rotated about support 1130 to contact horizontal support flange 1120 and prevent movement of adjustable support within the threaded aperture of hole 1122.
In one embodiment, an adjustment mechanism is included to vertically adjust the adjustable support 1130. The adjustment mechanism may comprise a shaped recess, such as a notch or groove (e.g., 132 0f
The mounting flange 1110 comprises a mounting hole 1112 or a plurality of mounting holes 1112 spaced along the length of mounting flange 1110. A mounting mechanism is provided comprising the mounting holes 1112 and fasteners (e.g., 115 of
In embodiments in which the sink mounting bracket 1100 is formed of plastic, mounting holes 1112 may include metal sleeves/inserts 1132 shown in
As can be seen in
As can be seen in
In general, sink mounting bracket 1100 may be of any suitable size. However, in one embodiment, sink mounting bracket 1100 is about 4 inches tall (bracket 1100 height is denoted by reference numeral 1144 in
In should be noted that, in some embodiments, the interiors of sink mounting brackets 1100 and 1200 may not have hollowed interiors (e.g., the brackets 1100 and 1200 may have solid interiors). Also, in some embodiments, horizontal support flange 1120 may include a socket (not shown in
Any suitable method (including molding) may be employed to form the plastic sink mounting brackets described above. Further, some of the metal sink mounting brackets are described above as being formed of a single metal piece. However, such metal sink mounting bracket may also be formed of multiple metal pieces. Further, at least some of the sink mounting brackets described above may be formed of a combination of metal and plastic. In general, any suitable material may be employed for the sink mounting brackets in different embodiments.
The embodiments described herein provide many benefits over other fixture support means. Apron sinks, for example, may have irregular and uneven bottom surfaces, and these surfaces make evenly supporting the weight of the fixture difficult and time consuming. Sink brackets that utilize horizontal supports that pass underneath the entirety of a fixture, for example, may inadequately support the uneven bottom surface of the fixture, such that the fixture may tilt out of alignment without additional fixture supports.
The embodiments described herein allow multiple brackets to be independently placed to support a fixture, and the adjustable support height of each bracket may be selectively increased or decreased to be adapted to the uneven bottom surface of the fixture. Thus, each bracket may be adjusted independently to level the fixture being supported. Further, the area in which a fixture is placed may have a variety of layouts and features which can impede fixture installation, and the disclosed embodiments provide the flexibility to be used with a variety of installation locations. For example, sink cabinetry may include different elements, such as a dishwasher, sink disposal or various piping which are taken into account when installing a fixture, and the brackets embodied herein allow an installer to individually place the brackets based on the fixture's installation location.
Although the embodiments have been described in relation to forming support for an apron sinks, this is exemplary only, and fixtures, such as sinks, bathtubs, counters, or shelving may also benefit from the sink mounting apparatus described herein. These embodiments may provide support for various fixtures without departing from the scope of the disclosure.
The illustrations of the embodiments described herein are intended to provide a general understanding of the method of the various embodiments. The illustrations are not intended to serve as a complete description of all of the elements and features of methods and systems described herein. Many other embodiments may be apparent to those of skill in the art upon reviewing the disclosure. Other embodiments may be utilized and derived from the disclosure, such that structural and logical substitutions and changes may be made without departing from the scope of the disclosure. Accordingly, the disclosure and the figures are to be regarded as illustrative rather than restrictive.
Although specific embodiments have been illustrated and described herein, it should be appreciated that any subsequent arrangement designed to achieve the same or similar purpose may be substituted for the specific embodiments shown. This disclosure is intended to cover any and all subsequent adaptations or variations of various embodiments. Combinations of the above embodiments, and other embodiments not specifically described herein, will be apparent to those of skill in the art upon reviewing the description.
In addition, in the foregoing Detailed Description, various features may be grouped together or described in a single embodiment for the purpose of streamlining the disclosure. This disclosure is not to be interpreted as reflecting an intention that the claimed embodiments employ more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter may be directed to less than all of the features of any of the disclosed embodiments.
The above-disclosed subject matter is to be considered illustrative, and not restrictive, and the appended claims are intended to cover all such modifications, enhancements, and other embodiments, which fall within the true spirit and scope of the present disclosure. Thus, to the maximum extent allowed by law, the scope of the present disclosure is to be determined by the broadest permissible interpretation of the following claims and their equivalents and shall not be restricted or limited by the foregoing detailed description.
This application claims the benefit of U.S. provisional application 63/251,304 filed on Oct. 1, 2021, and is a continuation-in-part application of international application PCT/US20/23639 filed on Mar. 19, 2020, and is a continuation-in-part application of U.S. application Ser. No. 16/707,922 filed on Dec. 9, 2019, which claims the benefit of U.S. provisional application 62/790,285 filed on Jan. 9, 2019; the contents of U.S. provisional application 63/251,304, international application PCT/US20/23639, U.S. application Ser. No. 16/707,922, and U.S. provisional application 62/790,285 are hereby incorporated in their entireties.
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| Number | Date | Country | |
|---|---|---|---|
| 63251304 | Oct 2021 | US | |
| 62790285 | Jan 2019 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/US2020/023639 | Mar 2020 | US |
| Child | 17750622 | US | |
| Parent | 16707922 | Dec 2019 | US |
| Child | PCT/US2020/023639 | US |
