This application claims the benefit of U.S. Provisional Application No. 62/339,683, filed May 20, 2016, and which is hereby incorporated by reference in its entirety.
This invention relates in general to strainer assemblies for use with sink drainage systems, and more particularly to strainers attachable to a conventional clamping ring affixed to a waste valve body.
Most sinks utilize strainers to prevent large food particles or other foreign matter such as forks, spoons, knives, and other cooking utensils, as well as tin cans and plastic lids from falling into and clogging the sink drain pipes.
Unless prevented many of these materials will enter the drain pipe forming part of the building drain system where they can become stuck and eventually create a blockage in the building drain system and/or even the sewer system when the two system are operatively connected. Such blockage can prevent the liquid and smaller solid waste materials from passing through the drain pipe to the sewer system. When this occurs it is necessary to attempt to remove from the building drain system the material that has created the blockage. This is not only time consuming, but in many instances not possible without breaking up and tearing out sections of the concrete flooring to permit access to the area of the drain pipe that is blocked.
One common sink waste disposal system includes a waste valve affixed underneath the sink basin to receive water and waste accumulated in the sink well for discharging into the building drainage system. To prevent forks, knives, spoons and other utensils or other large objects that might clog the drain pipes in the building drainage system, the waste valve body has a threaded throat section to which a clamping ring can be screwed. To ensure that all material cannot leak around the clamping ring, a ring gasket is positioned on the upper rim of the waste valve and between the upper rim and the bottom surface of the sink floor around the sink floor drain hole whereby when the clamping ring is screwed down it forces the sink floor to press against the gasket forming a water tight seal with the waste valve, as well as forms when the clamping ring upper lip contacts the upper surface of the sink floor. The clamping ring is provided with a lower circular ledge extending into the central passageway. The ledge is provided with two gaps positioned opposite one another. The prior art strainer includes a thin metal disk having multiple drain opening with four legs member extending downward into the clamping ring and bent outward to exert pressure against the side walls of the clamping ring to restrain movement of the strainer when positioned in the clamping ring. To hold the strainer in place in the clamping ring, it is known to use a metal bar. The metal bar has a length that extends adjacent opposite side wall of the strainer and a width less than the width of the gaps of the ledge. The metal bar has notches cut into its opposite ends sized to allow the metal bar ends to fit above and below the ledge and rotate around the ledge. The top side of the metal bar will have a threaded channel to accommodate a bolt or screw that can extend through one of the strainer's central openings to be screwed into the threaded channel. When the screw is threaded into the treaded channel it forces the notched end section into contact with the ledge to prevent movement of the bar thus holding the strainer in the desired position.
Several principal problems exist with these prior art strainers. First, the strainer assembly is not easily attached to the clamping ring. There are several methods utilized in attempting to make the attachment. In one method the locking bar is first positioned on the retaining lip of the clamping ring. It is desired to position the screw opening in the locking bar in the center of the clamping ring. However, because of the loose tolerance necessary the locking bar can easily be moved. The strainer with its bendable legs designed to press against the side walls of the clamping ring to hold the strainer in position in the clamping ring is next positioned in the clamping ring. One then inserts the screw through the strainer center opening and attempts to stab the screw into the locking bar screw opening. Because the strainer partially blocks the view the attempt to align the screw into the screw opening can easily result in the locking bar being moved out of position. To eliminate that problem a second method is to first attach the locking bar and strainer together with the screw and then position them into the clamping ring. However, because the locking bar rotates easily about the clamping ring rim it is difficult to tighten the locking bar against rim. Regardless of which method is used, it is time consuming to make the attachment. Another problem created is the accidental dropping of the screw down the drain while trying to attach the strainer assembly to the clamping ring. Yet another problem with these prior art strainer assembly is both the strainer legs used to maintain the strainer in proper position become bent. In addition the flat strainer can become bent when pots and other heavy cooking utensils are dropped on the strainer. This can cause undesired leaks about the strainer edges, as well create problem when trying to replace the bent strainer. Still further, the prior art strainer can be easily removed by removing the screw with a simple screwdriver. Thus, this system is not as vandal proof as is desired.
Therefore, one object of this invention is to provide a strainer that can be operatively used with a sink drain.
Another object of this invention is to provide a sink drain with a strainer that can be quickly and easily installed to form a sealing arrangement with the clamping ring of the waste valve assembly.
A still other object of this invention is to provide a sink strainer that will effectively block solid or food objects that enter the sink drain from entering the drain pipe and create a blockage in the building drain system.
A still further object of this invention is to provide a strainer that can be removed easily and quickly by authorized personnel should it be necessary to clean the sink well or the strainer or have access to the discharge pipe, and that can then be easily and quickly re-installed.
Other objects and advantages of this invention shall become apparent from the ensuing descriptions of the invention.
Accordingly, a sink strainer assembly for attachment to a clamping ring of a sink waste valve assembly comprising a strainer sized to fit within and be attachable to the clamping ring by a locking bar attachable to the clamping ring and at least one or more screws affixing the strainer to the locking bar, the improvement to which comprises (a) the strainer comprising a cylindrical body having top and bottom surfaces provided with fluid flow passageways extending from the top surface and extending through the bottom surface of the body to permit fluids to pass through the strainer, a channel cut in the bottom surface and having at least one post cavity of greater depth than the channel, a screw passageway extending from the bottom of the post cavity through the top surface of the strainer body; (b) the locking bar comprising an elongated slat member having a width greater than the depth of the channel and a length sized to fit in the channel, the slat having a post member sized to fit into the post cavity, the post member having an axial passageway formed by a threaded interior wall and positioned on the slat member to be aligned to the screw passageway when the locking bar is positioned in the channel, the slat having its opposing end sections forming a shoulder extendable beneath the clamping ring lower rim when the strainer is positioned in the clamping ring; and (c) a screw sized and shaped to fit into the screw passageway and be operatively engaged with the threaded interior wall of the post member.
In another preferred embodiment the channel has a post cavity at each of its opposing end sections with a corresponding screw passageway extending from the bottom of each of the two post cavities through the top surface of the strainer body.
In another preferred embodiment the channel extends through the center of the bottom surface and had a depth of less than ¼ inch, and the post cavity has a depth greater than the channel.
In another preferred embodiment the strainer channel is provided with a post cavity and corresponding screw passageway at each of its opposing end sections. In this embodiment the locking bar is provided with two post members positioned to fit into a corresponding post cavity. In a more preferred embodiment the axial passageway in each of the post members is formed utilizing a brass, aluminum, stainless steel, or other non-rusting metal tube having a threaded interior wall sized to operatively receive its respective screw.
In another preferred embodiment the screw passageway is flared at its top section to form a recessed seat sized to hold the screw head to form a more uniform flat top surface of the strainer. It is also preferred that the screw has a hex socket head with a center guide member extending upward from the bottom of the hex socket floor that aids in preventing a different shaped screwdriver from fitting into the hex socket cavity.
In a more preferred embodiment the multiple fluid passageways have individual cross-sectional areas to permit fluid and solid particles having a diameter less than H inch to flow through the passageways.
In another preferred embodiment it is preferred that the strainer be constructed from rigid, hard plastic material that will not bend or become dented during use. In a more preferred embodiment it is preferred that the exterior side wall surface be smooth and constructed to have a low coefficient of friction to permit the strainer to rotate easily when positioned in the clamping ring.
In another preferred embodiment each of the fluid passageways will have a smaller opening at the top surface and be sloped to form a larger opening at the bottom surface of the strainer.
The foregoing has outlined rather broadly the features and technical advantages of the present invention in order that the detailed description of the invention that follows may be understood. Additional features and advantages of the invention will be described hereinafter which form the subject of the claims of the invention. For example this invention can be used with floor drains, as well as sink drains. It should be appreciated by those skilled in the art that the conception and specific embodiments disclosed may be readily utilized as a basis for modifying or designing other structures for carrying out the same purposes of the present invention. It should also be realized by those skilled in the art that such equivalent constructions do not depart from the spirit and scope of the invention as set forth in the appended claims. The novel features which are believed to be characteristic of the invention, both as to its organization and method of operation, together with further objects and advantages will be better understood from the following description when considered in connection with the accompanying figures. It is to be expressly understood, however, that each of the figures is provided for the purpose of illustration and description only and is not intended as a definition of the limits of the present invention.
The accompanying drawings describe and/or illustrate the prior art and a preferred embodiment of this invention utilized with a commercial kitchen sink. However, it is to be understood that this embodiment is not intended to be exhaustive, nor limiting of the invention. It is but one example of the construction of this invention.
Without any intent to limit the scope of this invention, reference is made to the figures in describing the preferred embodiments of the invention.
There are various configurations of standard commercial kitchen sinks. Generally, each sink has a basin formed by one or more walls and a floor provided with a drain opening. The cavity of the basin is often referred to as the well and is where plates, utensils, pots, pans and other cooking devices are rinsed. There will be a lower waste discharge assembly extending downward from drain opening in the sink floor. It is common that the assembly will include a waste valve between the drain opening and the lower waste discharge tube. The discharge tube will be operatively connected to a drain pipe forming part of the building drain system so that liquid waste material in the sink well will pass into the drain pipe.
A conventional waste valve assembly 2 includes a waste valve 10 having known means (not shown) that can open, partially open or close the valve 10 to block the passage of material from the well 8 to the building drainage pipes. A typical waste valve 10 is constructed having body wall 16 having a threaded interior surface 17 forming the intake passageway or throat 18. The upper rim 20 of wall 16 is positioned beneath the drain opening 9 whereby food and other matter exiting drain opening 9 will be captured by the throat 18. The waste valve 10 is held in the desired position by a securing ring 11. As seen in
The primary purpose of the strainer assembly 3 is to prevent the large particles and other materials from entering the waste valve 10 while still allowing an adequate flow of the rinse water and food particles to be discharged from the well 8.
As shown in
Although the above strainer assembly can perform its function there are serious difficulties that the improved strainer assembly 3 of this invention solves. Those difficulties include, but are not limited to, maintaining the fixed position of the metal disk 22 when it or its “legs” 25 become bent, visual blockage by the disk 22 of the metal plate threaded opening 27 preventing or significantly increasing the difficulty in quickly threading the bolt 34 to the top threaded opening 27 in the metal bar 26, increased risk of dropping the metal bar 26 or bolt 34 into the waste valve 10, and ease of a person intentionally removing the disk 22 and removing the disk 22 without permission of the restaurant or facility owner.
As seen in
Unexpectedly, as seen in
If the strainer body 36 is also provided with one or more screw passageways 42 sized to allow a tamper resistant screw 43 to be inserted into passageway 42 whereby it screw head 44 can be seated into the upper passageway cavity 46 shaped and sized to seat and accommodate all of screw head 44 so that screw head 44 will not extend above strainer body top surface 37.
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In
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When the preferred securing assembly 3 is utilized, it is preferred that the bottom surface 38 of the strainer body 36 be provided with a channel 39 and post receiving cavities 40, preferable running along the diameter of the strainer body bottom surface 38 and in alignment with the post members 52. The channel 39 and its post receiving cavities 40 are sized and shaped to receive the securing member 50 so as to align the strainer body screw passageway 42 and the post threaded passageway 52 for easier insertion and threading of the tamper resistant screws 43, as well as easier engagement of the securing member 50 with the securing ring ledge 29.
Although the present invention and its advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims. Moreover, the scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, composition of matter, means, methods and steps described in the specification. As one of ordinary skill in the art will appreciate from the disclosure of the present invention, processes, machines, manufacture, compositions of matter, means, methods, or steps, presently existing or later to be developed that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein may be utilized according to the present invention. Accordingly, the appended claims are intended to include within their scope such processes, machines, manufacture, compositions of matter, means, methods, or steps.
This application is a continuation of pending U.S. patent application Ser. No. 15/599,593, filed on May 19, 2017, which claims benefit to U.S. Provisional Application No. 62/339,683, filed May 20, 2016, to which priority is claimed and which are hereby incorporated by reference in their entirety.
Number | Name | Date | Kind |
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2611135 | Greene | Sep 1952 | A |
4825477 | Aranda | May 1989 | A |
5050247 | Hsu | Sep 1991 | A |
20150089729 | Usher | Apr 2015 | A1 |
Number | Date | Country | |
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62339683 | May 2016 | US |
Number | Date | Country | |
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Parent | 15599593 | May 2017 | US |
Child | 16686895 | US |