The disclosure relates to the technical field of coal mine roadway tunneling support, and in particular to a six-arm tunneling and anchoring machine.
A longitudinal-axis roadheader is equipped with a jumbolter, a bridge stage loader, a belt conveyor and ventilation and dust removal equipment, so as to form a tunneling system. Due to its high tunneling flexibility and wide application geological conditions, a roadway tunneling technology based on the longitudinal-axis roadheader is most widely applied.
During a tunneling process of the longitudinal-axis roadheader, the longitudinal-axis roadheader firstly tunnels a certain distance and then retreats, the jumbolter moves to the front of the roadheader for roadway support, after the roadway support is completed, the jumbolter moves to the back of the roadheader, and the longitudinal-axis roadheader moves forward to perform the next tunneling cycle.
Due to a narrow space of a coal mine roadway and an undulating bottom plate, after the tunneling of the roadheader is completed, the jumbolter moves forward, and water, electricity and air pipelines need to be moved forward at the same time, thereby taking a long time and having high labor intensity of workers; a roadway top plate has a long empty top time; the bottom plate is uneven, such that the working environment is poor; there are a large amount of equipment, such that the degree of mechanization is low; and there are many hidden safety hazards in the roadway.
The main purpose of the disclosure is to provide a six-arm tunneling and anchoring machine, so as to solve the problems of long time and high labor intensity caused by the repeated forward and backward movement of water, electricity and air pipelines of a jumbolter in the related art.
In order to achieve the above purpose, according to an embodiment of the disclosure, a six-arm tunneling and anchoring machine is provided, including: a tunneling system for tunneling; a supporting system, wherein the supporting system is connected to the tunneling system, and at least part of the supporting system is able to be movably unfolded relative to the tunneling system, when the six-arm tunneling and anchoring machine is in a working state, the tunneling system is raised to work, and the supporting system is folded, and when the six-arm tunneling and anchoring machine is in a supporting state, the tunneling system is lowered to touch the ground, and the supporting system is unfolded; a support working platform, wherein the support working platform is connected to the tunneling system, and at least part of the support working platform is able to be movably unfolded relative to the tunneling system, when the six-arm tunneling and anchoring machine is in the working state, the support working platform is folded, and when the six-arm tunneling and anchoring machine is in the supporting state, the support working platform is unfolded; a temporary support, wherein the temporary support is connected to the tunneling system, and at least part of the temporary support is able to be movably unfolded relative to the tunneling system, when the six-arm tunneling and anchoring machine is in the working state, the temporary support is folded, and when the six-arm tunneling and anchoring machine is in the supporting state, the temporary support is unfolded and stretches to an upper side of the support working platform; and an electrical system, wherein the electrical system is electrically connected to the tunneling system, the supporting system, the support working platform and the temporary support, and controls actions of the tunneling system, the supporting system, the support working platform and the temporary support.
In an embodiment mode, the tunneling system includes: a body unit, wherein the supporting system, the support working platform and the temporary support are all connected to the body unit; a walking unit, wherein the walking unit is connected to the body unit drives the six-arm tunneling and anchoring machine to move as a whole; a cutting unit, wherein the cutting unit is rotatably connected to a front end of the body unit, when the six-arm tunneling and anchoring machine is in the working state, the cutting unit is turned upward for raising, and when the six-arm tunneling and anchoring machine is in the supporting state, the cutting unit is turned downward for lowering; a insertion board unit, wherein the insertion board unit is rotatably connected to a front end of the body unit, when the six-arm tunneling and anchoring machine is in the working state, the insertion board unit is turned upward for raising, and when the six-arm tunneling and anchoring machine is in the supporting state, the insertion board unit is turned downward for lowering; a conveyor unit, wherein the conveyor unit is connected to the body unit, and transports articles; and a back supporting unit, wherein the back supporting unit is rotatably connected to a back end of the body unit, when the six-arm tunneling and anchoring machine is in the working state, the back supporting unit is turned upward for raising, and when the six-arm tunneling and anchoring machine is in the supporting state, the back supporting unit is turned downward for lowering.
In an embodiment mode, the supporting system includes: a telescopic boom unit, wherein the telescopic boom unit is connected to the tunneling system, and moves forward and backward; a jumbolter unit, wherein the jumbolter unit is connected to the telescopic boom unit, and advances for unfolding and retreats for folding under the driving of the jumbolter unit; and an assisted jumbolter unit, wherein the assisted jumbolter unit is connected to the telescopic boom unit, and advances for unfolding and retreats for folding under the driving of the jumbolter unit, and the telescopic boom unit independently drives the jumbolter unit and the assisted jumbolter unit to move, respectively.
In an embodiment mode, the telescopic boom unit includes: a slideway fixing seat, wherein the slideway fixing seat is fixedly arranged on the tunneling system; a telescopic outer cylinder, wherein the telescopic outer cylinder is movably arranged on the slideway fixing seat, a sliding oil cylinder is arranged between the telescopic outer cylinder and the slideway fixing seat, the sliding oil cylinder drives the telescopic outer cylinder to slide forward and backward relative to the slideway fixing seat, the assisted jumbolter unit is arranged on the telescopic outer cylinder, and the forward and backward sliding of the telescopic outer cylinder drives the assisted jumbolter unit to advance for unfolding and retreat for folding; a telescopic inner cylinder, wherein the telescopic inner cylinder is movably inserted into the telescopic outer cylinder and slides forward and backward synchronously with the telescopic outer cylinder, a telescopic oil cylinder is arranged between the telescopic inner cylinder and the telescopic outer cylinder, the telescopic oil cylinder drives the telescopic inner cylinder to expand and contract forward and backward relative to the telescopic outer cylinder, the jumbolter unit is arranged at a front end of the telescopic inner cylinder, and the forward and backward expansion and contraction of the telescopic inner cylinder drive the jumbolter unit to advance for unfolding and retreat for folding; and a sliding oil cylinder fixing seat, wherein the sliding oil cylinder is connected to the tunneling system by means of the sliding oil cylinder fixing seat.
In an embodiment mode, the jumbolter unit includes: a slippage base, wherein the slippage base is movably arranged on the telescopic boom unit, a rotating oil cylinder is arranged between the slippage base and the telescopic boom unit, and the rotating oil cylinder drives the slippage base to rotate around a vertical axis; a slippage seat, wherein the slippage seat is movably arranged on the slippage base and rotates with the slippage base, and a slippage oil cylinder is arranged between the slippage seat and the slippage base, and the slippage oil cylinder drives the slippage seat to slide leftward and rightward relative to the slippage base; a lifting base, wherein the lifting base and the slippage seat are fixedly connected to each other, and move synchronously; a lifting seat, wherein the lifting seat is movably arranged on the lifting base and slides leftward and rightward with the lifting base, a lifting oil cylinder is arranged between the lifting seat and the lifting base, and the lifting oil cylinder drives the lifting seat to ascend for unfolding and descend for folding relative to the lifting base; an inner drilling rig mounting seat, wherein the inner drilling rig mounting seat is movably arranged on the lifting seat ascends and descends with the lifting seat, an inner left and right swing oil cylinder is arranged between the inner drilling rig mounting seat and the lifting seat, and the inner left and right swing oil cylinder drives the inner drilling rig mounting seat to swing leftward and rightward relative to the lifting seat; an inner jumbolter, wherein the inner jumbolter is movably arranged on the inner drilling rig mounting seat and swings leftward and rightward with the inner drilling rig mounting seat, an inner front and back swing oil cylinder is arranged between the inner jumbolter and the inner drilling rig mounting seat, and the inner front and back swing oil cylinder drives the inner jumbolter to swing forward and backward relative to the inner drilling rig mounting seat; an outer drilling rig mounting seat, wherein the outer drilling rig mounting seat is movably arranged on the lifting seat and is far away from an axis of the six-arm tunneling and anchoring machine relative to the inner drilling rig mounting seat, the outer drilling rig mounting seat ascends and descends with the lifting seat, an outer left and right swing oil cylinder is arranged between the outer drilling rig mounting seat and the lifting seat, and the outer left and right swing oil cylinder drives the outer drilling rig mounting seat to swing leftward and rightward relative to the lifting seat; and an outer jumbolter, wherein the outer jumbolter is movably arranged on the outer drilling rig mounting seat and swings leftward and rightward with the outer drilling rig mounting seat, an outer front and back swing oil cylinder is arranged between the outer jumbolter and the outer drilling rig mounting seat, the outer front and back swing oil cylinder drives the outer jumbolter to swing forward and backward relative to the outer drilling rig mounting seat, furthermore, when the supporting system is folded, the inner jumbolter and the outer jumbolter are arranged front and back, and when the supporting system is unfolded, the inner jumbolter and the outer jumbolter are arranged left and right.
In an embodiment mode, the assisted jumbolter unit includes: an assisted slippage base, wherein the assisted slippage base is fixedly arranged on the telescopic boom unit; an assisted slippage seat, wherein the assisted slippage seat is movably arranged on the assisted slippage base, an assisted slippage oil cylinder is arranged between the assisted slippage seat and the assisted slippage base, the assisted slippage oil cylinder drives the assisted slippage seat to advance for unfolding and retreat for folding relative to the slippage base; an assisted lifting base, wherein the assisted lifting base is fixedly connected to the assisted slippage seat and slides forward and backward with the assisted slippage seat; an assisted lifting seat, wherein the assisted lifting seat is movably arranged on the assisted lifting base, an assisted lifting oil cylinder is arranged between the assisted lifting seat and the assisted lifting base, and the assisted lifting oil cylinder drives the assisted lifting seat to ascend for unfolding or descend for folding relative to the assisted lifting base; an assisted slewing bracket, wherein the assisted slewing bracket is movably arranged on the assisted lifting seat ascends and descends with the assisted lifting seat, an assisted rotating oil cylinder is arranged between the assisted slewing bracket and the assisted lifting seat, the assisted rotating oil cylinder drives the assisted slewing bracket to rotate around a horizontal axis relative to the assisted lifting seat; and an assisted jumbolter, wherein the assisted jumbolter is movably arranged on the assisted slewing bracket and rotates up and down with the assisted slewing bracket, an assisted front and back swing oil cylinder is arranged between the assisted jumbolter and the assisted slewing bracket, and the assisted front and back swing oil cylinder drives the assisted jumbolter to swing forward and backward relative to the assisted slewing bracket.
In an embodiment mode, a plurality of supporting systems are provided, the supporting systems are arranged on the left and right sides of the tunneling system, and the supporting systems on the two sides are simultaneously unfolded or folded.
In an embodiment mode, the support working platform includes: a support slippage base, wherein the support slippage base is fixedly arranged at a front end of the tunneling system; a support slippage seat, wherein the support slippage seat is movably arranged on the support slippage base, a support slippage oil cylinder is arranged between the support slippage seat and the support slippage base, and the support slippage oil cylinder drives the support slippage seat to advance for unfolding and retreat for folding; a main platform, wherein the main platform is movably arranged on the support slippage seat and moves forward and backward with the support slippage seat, a support rotating device is arranged between the main platform and the support slippage seat, and the support rotating device drives the main platform to turn forward for unfolding or turn backward for folding relative to the support slippage seat; a left supporting platform, wherein the left supporting platform is movably connected to the main platform and turns forward and backward with the main platform, a left turnover connecting rod and a left turnover oil cylinder are arranged between the left supporting platform and the main platform, and the left turnover oil cylinder drives, by means of the left turnover connecting rod, the left supporting platform to turn leftward for unfolding and turn rightward for folding; and a right supporting platform, wherein the right supporting platform is movably connected to the main platform and turns forward and backward with the main platform, the left supporting platform and the right supporting platform are respectively located on the left and right opposite sides of the main platform, a right turnover connecting rod and a right turnover oil cylinder are arranged between the right supporting platform and the main platform, and the right turnover oil cylinder drives, by means of the right turnover connecting rod, the right supporting platform to turn rightward for unfolding and turn leftward for folding.
In an embodiment mode, the temporary support includes: a fixing base, wherein the fixing base is fixedly arranged on the tunneling system; a middle telescopic arm, wherein a back end of the middle telescopic arm is rotatably connected to the fixing base, a middle telescopic oil cylinder is arranged on the middle telescopic arm, and the middle telescopic oil cylinder drives the middle telescopic arm to extend out for unfolding and retract back for folding; a hoisting oil cylinder, wherein the hoisting oil cylinder is connected to the middle telescopic arm, drives the middle telescopic arm to ascend and rotate for unfolding and descend and rotate for folding; a middle temporary support, wherein the middle temporary support is connected to a front end of the middle telescopic arm, and advances and retreats under the driving of the expansion and contraction of the middle telescopic arm; a left temporary support, wherein the left temporary support is movably connected to the middle temporary support, a left temporary turnover oil cylinder is arranged between the left temporary support and the middle temporary support, and the left temporary turnover oil cylinder drives the left temporary support to turn leftward for unfolding and turn rightward for folding relative to the middle temporary support; and a right temporary support, wherein the right temporary support is movably connected to the middle temporary support, the left temporary support and the right temporary support are located on the two left and right opposite sides of the middle temporary support, respectively, and a right temporary turnover oil cylinder is arranged between the right temporary support and the middle temporary support, and the right temporary turnover oil cylinder drives the right temporary support to turn rightward for unfolding and turn leftward for folding relative to the middle temporary support.
In an embodiment mode, the six-arm tunneling and anchoring machine further includes: a hydraulic system, wherein the hydraulic system is connected to at least one of the tunneling system, the supporting system, the support working platform and the temporary support, and provides power for actions of at least one of the tunneling system, the supporting system, the support working platform and the temporary support; and a waterway system, wherein the waterway system communicates with at least one of the tunneling system, the supporting system, the support working platform, the temporary support and the hydraulic system, and supplies water to at least one of the tunneling system, the supporting system, the support working platform, the temporary support and the hydraulic system.
By applying the technical solutions of the disclosure, a support function is realized by means of the mutual cooperation of the supporting system, the support working platform and the temporary support, and an integrated design of cutting and support of the six-arm tunneling and anchoring machine can be realized by cooperating with the tunneling system for tunneling. The six-arm tunneling and anchoring machine can directly carry out a support work after cutting, such that the support is timely. The jumbolter of the supporting system supports components, such as anchor nets, on the top of a roadway, so the support work is mechanized, in this way, the number of operators is greatly reduced, and the support efficiency is higher. The support working platform allows the operator to stand on the platform, so that relevant works for supporting assisted anchor rods and assisted anchor ropes on the top of the roadway can be manually performed, such that the operation space is large, and the position of the support working platform can be adjusted as needed, such that the operator can work on the corners of the roadway and other positions, thereby ensuring the reliability of the support. On one hand, the temporary support can function as transporting articles required for the support, such as anchor nets, thereby reducing the labor intensity of workers and improving the efficiency, and on the other hand, the temporary support can shield the top of the support working platform to a certain extent, thereby ensuring the safety of the operator on the support working platform. The electrical system can control the six-arm tunneling and anchoring machine, such that the six-arm tunneling and anchoring machine can switch between the working state and the supporting state, and automatic switching is thus realized. By means of the above setting manners, the layout of the six-arm tunneling and anchoring machine is reasonable, assisted actions are easy to realize automation, and the six-arm tunneling and anchoring machine has automatic functions such as “automatic cutting”, “one-button unfolding” and “one-button folding”, without the need to manually move the water, electricity and air pipelines forward and backward repeatedly, therefore the labor intensity of workers is low.
The drawings constituting a part of the disclosure are used for providing a further understanding of the disclosure, and schematic embodiments of the disclosure and descriptions thereof are used for explaining the disclosure, but do not constitute improper limitations to the disclosure. In the drawings:
The above drawings include the following reference signs:
It should be noted that, under the condition of no conflict, embodiments in the disclosure and features in the embodiments may be combined with each other. The disclosure will be described in detail below with reference to the drawings and in conjunction with the embodiments.
In order to solve the problems of long time and high labor intensity caused by the repeated forward and backward movement of water, electricity and air pipelines of a jumbolter in the related art, the disclosure provides a six-arm tunneling and anchoring machine.
A six-arm tunneling and anchoring machine as shown in
In the present embodiment, a support function is realized by means of the mutual cooperation of the supporting system 20, the support working platform 30 and the temporary support 40, and an integrated design of cutting and support of the six-arm tunneling and anchoring machine can be realized by cooperating with the tunneling system 10 for tunneling. The six-arm tunneling and anchoring machine can directly carry out a support work after cutting, such that the support is timely. The jumbolter of the supporting system 20 supports components, such as anchor nets, on the top of a roadway, so the support work is mechanized, in this way, the number of operators is greatly reduced, and the support efficiency is higher. The support working platform 30 allows the operator to stand on the platform, so that relevant works for supporting assisted anchor rods and assisted anchor ropes on the top of the roadway can be manually performed, such that the operation space is large, and the position of the support working platform 30 can be adjusted as needed, such that the operator can work on the corners of the roadway and other positions, thereby ensuring the reliability of the support. On one hand, the temporary support 40 can function as transporting articles required for the support, such as anchor nets, thereby reducing the labor intensity of workers and improving the efficiency, and on the other hand, the temporary support can shield the top of the support working platform 30 to a certain extent, thereby ensuring the safety of the operator on the support working platform 30. The electrical system 50 can control the six-arm tunneling and anchoring machine, such that the six-arm tunneling and anchoring machine can switch between the working state and the supporting state, and automatic switching is thus realized. By means of the above setting manners, the layout of the six-arm tunneling and anchoring machine is reasonable, assisted actions are easy to realize automation, and the six-arm tunneling and anchoring machine has automatic functions such as “automatic cutting”, “one-button unfolding” and “one-button folding”, without the need to manually move the water, electricity and air pipelines forward and backward repeatedly, therefore the labor intensity of workers is low.
It should be noted that, front and back, and left and right mentioned in the present embodiment refer to state directions of the six-arm tunneling and anchoring machine during normal work, that is, an advancing direction of the six-arm tunneling and anchoring machine is front, a retreating direction is back, the six-arm tunneling and anchoring machine faces front from back, a left side of the six-arm tunneling and anchoring machine is left, and a right side thereof is right.
As shown in
As shown in
As shown in
As shown in
For the jumbolter unit 22, when the supporting system 20 is folded, the rotating oil cylinder 222 drives the jumbolter unit 22 to rotate to coincide with the telescopic boom unit 21, that is, the inner jumbolter 2210 and the outer jumbolter 2214 are arranged front and back; and when the supporting system 20 is unfolded, the rotating oil cylinder 222 drives the jumbolter unit 22 to rotate to be vertical to the telescopic boom unit 21, that is, the inner jumbolter 2210 and the outer jumbolter 2214 are arranged left and right.
As shown in
Since two supporting systems 20 are provided in the present embodiment, two telescopic boom units 21, two jumbolter units 22 and two assisted jumbolter units 23 are provided respectively, and cooperate with each other in a one-to-one manner to form two sets of assemblies, and four jumbolters and two assisted jumbolters 239 are provided in total, such that two people can complete the operations, thereby greatly reducing the number of operators. Moreover, a drilling torque is large, and pre-tightening is completed at one time, so no secondary pre-tightening is needed.
As shown in
As shown in
As shown in
The specific working process of the six-arm tunneling and anchoring machine in the present embodiment is as follows:
As shown in
After the six-arm tunneling and anchoring machine has finished cutting the section, before performing the support work. The operator presses the “one-button unfolding” button on the remote controller, in the supporting system 20, the telescopic boom unit 21 drives the assisted jumbolter 239 to advance by means of the forward and backward sliding of the telescopic outer cylinder 212, and the telescopic boom unit 21 drives the jumbolter unit 22 to advance by means of the expansion and contraction of two front and back stages of the telescopic inner cylinder 214. After the jumbolter unit 22 reaches the forepart, the jumbolter unit 22 is rotated by the rotating oil cylinder 222 for 180° to reach an unfolded state. The supporting systems 20 on the left and right sides act synchronously.
After the two jumbolter units 22 are completely unfolded, the support working platform 30 advances as a whole to the forepart. The support rotating device 35 drives the platform to turn over forward by 180°, and then the left supporting platform 36 and the right supporting platform 39 are turned over leftward and rightward by 180° relative to the main platform 34 for unfolding, and the support working platform 30 reaches the unfolded state.
After the support working platform 30 reaches the working state, for two assisted jumbolter units 23, the two assisted slippage seats 232 slide forward for unfolding relative to the respective assisted slippage bases 231.
After the assisted jumbolter unit 23 is unfolded, the six-arm tunneling and anchoring machine is in the unfolded state, that is, a supporting state, as shown in
After the support work of the six-arm tunneling and anchoring machine is completed, before the start of a tunneling work. The operator presses the “one-button folding” button on the remote controller, the supporting system 20 and the support working platform 30 will be automatically folded to initial states in a reverse order of the above unfolding operation, so as to prepare for the next cycle of tunneling work.
All the above actions is able to be linked by remote control, also be operated independently by remote control, or is able to be manually operated independently.
It should be noted that, a plurality in the above embodiments refers to at least two.
From the above descriptions, it can be seen that the above embodiments of the disclosure achieve the following technical effects:
Obviously, the embodiments described below are merely a part, but not all, of the embodiments of the disclosure. All of other embodiments, obtained by those of ordinary skill in the art based on the embodiments of the disclosure without any creative effort, fall into the protection scope of the disclosure.
The above descriptions are only preferred embodiments of the disclosure, and are not intended to limit the disclosure. For those skilled in the art, the disclosure may have various modifications and changes. Any modifications, equivalent replacements, improvements and the like, made within the spirit and principle of the disclosure, should be included within the protection scope of the disclosure.
Number | Date | Country | Kind |
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202110251318.7 | Mar 2021 | CN | national |
The disclosure is a National Stage Filing of the PCT International Application No. PCT/CN2021/139280 filed on Dec. 17, 2021, which claims the priority of Patent Application 202110251318.7, filed in the State Intellectual Property Office of China on Mar. 8, 2021, and entitled “Six-Arm Tunneling and Anchoring Machine”.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2021/139280 | 12/17/2021 | WO |