1. Field of the Invention
The present invention relates to a six-stroke engine in which after an exhaust stroke, a piston makes one reciprocating motion, and an intake stroke is then executed, and a method of operating the six-stroke engine.
2. Description of the Related Art
An engine is required to improve fuel consumption and output. To implement this, the thermal efficiency of the engine needs to be further improved.
The thermal efficiency of the engine is able to be improved by facilitating cooling of the cylinder, advancing the ignition timing, or raising the compression ratio. An example of a conventional engine that cools the cylinder is a six-stroke engine in which after an exhaust stroke, the piston makes one reciprocating motion, and an intake stroke is then executed.
The six-stroke engine sequentially executes six strokes, that is, four strokes including an intake stroke, a compression stroke, an expansion stroke, and an exhaust stroke and additional scavenging strokes including a second intake stroke and a second exhaust stroke to facilitate cooling.
The six-stroke engine of this type mainly has two problems, as will be described below. As the first problem, since the intake valve opens in the second intake stroke, and new air is inhaled, a pumping loss occurs. As the second problem, the exhaust valve opens in the second exhaust stroke, and air that contains oxygen unconsumed by combustion is discharged to the exhaust passage. The oxygen amount in the air is detected by an O2 sensor in the exhaust passage, and the air-fuel ratio is calculated as an abnormal value. In addition, since an excessive amount of oxygen flows into the catalyst in the exhaust passage, the exhaust gas cannot sufficiently be cleaned.
These problems can be solved by using a six-stroke engine operating method described in Japanese Patent Laid-Open No. 2007-303303. The six-stroke engine operating method disclosed in Japanese Patent Laid-Open No. 2007-303303 is executed by keeping the exhaust valve open from the “exhaust stroke” up to the start of the “intake stroke”, instead of executing the second intake stroke and the second exhaust stroke. That is, the exhaust valve is not closed even after the exhaust stroke and is kept open from the end of the cooling period to the start of the intake stroke.
According to this method, when the piston lowers after the exhaust stroke, the burned gas in the exhaust passage is inhaled into the cylinder. The burned gas in the cylinder is discharged to the exhaust passage in the subsequent piston rise process.
When this operating method is used, it is possible to cool the interior of the cylinder using the burned gas that is temporarily discharged to the exhaust passage to lower the temperature while suppressing a pumping loss. Japanese Patent Laid-Open No. 2007-303303 also discloses an operating method for further cooling the interior of the cylinder by injecting water into the cylinder during the cooling period between the exhaust stroke and the intake stroke.
The six-stroke engine operating method disclosed in Japanese Patent Laid-Open No. 2007-303303 mainly has the following three problems.
As the first problem, the interior of the cylinder is not cooled as expected. This is because the difference between the temperature in the cylinder and the temperature of the burned gas inhaled into the cylinder during the cooling period is small.
As the second problem, a large quantity of burned gas flows into the cylinder during the cooling period. That is, since the intake stroke starts in a state in which a large amount of burned gas remains in the combustion chamber, the ratio of the burned gas in the cylinder is high after the end of the intake stroke in many operation ranges. Additionally, at the time of valve overlap when starting the intake stroke, it is highly possible that the burned gas in the combustion chamber flows back to the intake passage due to a pressure difference.
The third problem arises in a case in which the operating method of injecting water into the cylinder to enhance the cooling effect is used. That is, the engine needs to be equipped with auxiliary units such as an injector for water injection and a water storage tank, resulting in a bulky engine.
Preferred embodiments of the present invention have been made to solve these problems, and provide a six-stroke engine that raises the thermal efficiency by properly performing gas exchange in the cylinder, and obtaining a high cooling effect using only the components of the engine, and a method of operating the six-stroke engine.
According to a preferred embodiment of the present invention, a six-stroke engine includes a cylinder, a piston that is inserted into the cylinder and reciprocates between a bottom dead center and a top dead center, a cylinder head attached to the cylinder, a combustion chamber defined by the cylinder, the piston, and the cylinder head, an intake port in the cylinder head and including a downstream end open to the combustion chamber, an exhaust port in the cylinder head and including an upstream end open to the combustion chamber, an intake valve provided in the cylinder head and that opens/closes the intake port, an exhaust valve provided in the cylinder head and that opens/closes the exhaust port, a fuel injector that injects fuel into at least one of the combustion chamber and the intake port, an ignition plug attached to a wall of the combustion chamber, and a valve gear that operates the intake valve and the exhaust valve to execute six strokes including an intake stroke, a compression stroke with ignition, an expansion stroke with combustion, an exhaust stroke, an expansion stroke without combustion, and a compression stroke without ignition, in this order, wherein, within a period from the exhaust stroke to the intake stroke, the valve gear opens at least one of the intake valve that was closed in the exhaust stroke and the exhaust valve that was closed in the intake stroke only for a predetermined period of time while the piston is located on a side of the top dead center, and then closes the at least one of the intake valve and the exhaust valve, and a valve overlap state is produced at least once within the period from the exhaust stroke to the intake stroke.
According to another preferred embodiment of the present invention, a method of operating a six-stroke engine including a cylinder, a piston that is inserted into the cylinder and that reciprocates between a bottom dead center and a top dead center, a cylinder head attached to the cylinder, a combustion chamber defined by the cylinder, the piston, and the cylinder head, an intake port in the cylinder head and including a downstream end open to the combustion chamber, an exhaust port in the cylinder head and including an upstream end open to the combustion chamber, an intake valve provided in the cylinder head and that opens/closes the intake port, an exhaust valve provided in the cylinder head and that opens/closes the exhaust port, a fuel injector that injects fuel into at least one of the combustion chamber and the intake port, and an ignition plug attached to a wall of the combustion chamber, the method including executing, for the engine, six strokes including an intake stroke, a compression stroke with ignition, an expansion stroke with combustion, an exhaust stroke, an expansion stroke without combustion, and a compression stroke without ignition, in this order, and opening at least one of the intake valve that was closed in the exhaust stroke and the exhaust valve that was closed in the intake stroke only for a predetermined period of time while the piston is located on a side of the top dead center, and then closing the at least one of the intake valve and the exhaust valve, to produce a valve overlap state at least once within a period from the exhaust stroke to the intake stroke.
With the six-stroke engine and the method of operating the six-stroke engine according to preferred embodiments of the present invention, cooling in the cylinder is facilitated during the cooling period in which the expansion stroke without combustion and the compression stroke without ignition are executed. This cooling is executed using only the basic components of the engine. Additionally, in the six-stroke engine, the valve overlap state is produced between the exhaust stroke and the intake stroke. Hence, the burned gas in the cylinder is pushed out to the exhaust passage, and gas exchange in the cylinder is performed.
When the valve overlap state is produced, the piston is located near the top dead center. For this reason, the volume of the combustion chamber is small, and sufficient gas exchange is performed by opening the intake valve slightly. Since gas exchange in the cylinder is efficiently performed while significantly reducing or minimizing the amount of new air discharged to the exhaust passage, the combustion is improved, and the thermal efficiency is high.
In addition, since the surface area of the combustion chamber preferably is almost at its minimum at this time, the combustion chamber is also able to be cooled efficiently. Furthermore, since the moving amount of the piston is small at this time, a pumping loss is significantly reduced or minimized.
Hence, according to various preferred embodiments of the present invention, it is possible to provide a six-stroke engine that raises the thermal efficiency by properly performing gas exchange in the cylinder, and obtaining a high cooling effect using only the components of the engine.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
First Preferred Embodiment
A six-stroke engine and a method of operating the six-stroke engine according to a first preferred embodiment of the present invention will be described below in detail with reference to
A six-stroke engine 1 shown in
The cylinder 2 and the cylinder head 4 are cooled by a water cooling device (not shown).
The piston 3 is movably fitted in the cylinder 2, and in a state in which the piston 3 is inserted in the cylinder 2, reciprocates between the top dead center and the bottom dead center.
The cylinder head 4 defines a combustion chamber 5 in cooperation with the cylinder 2 and the piston 3 described above. The combustion chamber 5 is surrounded by the cylinder 2, the piston 3, and the cylinder head 4.
An intake port 6 and an exhaust port 7 are provided in the cylinder head 4. The downstream end of the intake port 6 is open to the combustion chamber 5. The upstream side of the intake port 6 is connected to an intake unit (not shown) including a throttle valve. The upstream end of the exhaust port 7 is open to the combustion chamber 5. The downstream side of the exhaust port 7 is connected to an exhaust unit (not shown) including a catalyst.
The cylinder head 4 includes an intake valve 11, an exhaust valve 12, a fuel injector 13, an ignition plug 14, and a valve gear 15.
The intake valve 11 opens/closes the intake port 6. The intake valve 11 is driven by the valve gear 15 (to be described below).
The exhaust valve 12 opens/closes the exhaust port 7. The exhaust valve 12 is driven by the valve gear 15 (to be described below).
The fuel injector 13 is preferably provided at at least one of a position indicated by a solid line between the ignition plug 14 and the intake valve 11 in
The fuel injector 13 indicated by the alternate long and two short dashed line in
The timing at which the cylinder injector 13 or the intake port injector 13 injects the fuel 16 is controlled by a controller 17 for the engine.
The ignition plug 14 is attached to the center of a ceiling wall 5a of the combustion chamber 5. The ceiling wall 5a preferably has a circular or substantially circular shape when viewed from the axial direction of the cylinder 2. The ignition timing of the ignition plug 14 is controlled by the controller 17.
The valve gear 15 operates the intake valve 11 and the exhaust valve 12 so as to sequentially execute six strokes (to be described below). As shown in
In the intake stroke, the piston 3 moves from the top dead center to the bottom dead center in a state in which the intake valve 11 is open with the exhaust valve 12 is closed, and new air is inhaled into the cylinder 2. Note that the movement of the piston 3 from the top dead center to the bottom dead center will simply be referred to as “the piston 3 lowers”. The movement of the piston 3 from the bottom dead center to the top dead center will simply be referred to as “the piston 3 rises” hereinafter. The intake stroke ends when the intake valve 11 closes. The exhaust valve 13 is kept closed until opened by the valve gear 15 in the exhaust stroke (to be described below). When the cylinder injector 13 is provided as the fuel injector, the cylinder injector 13 directly injects the fuel 16 into the combustion chamber 5 in the intake stroke. Note that when the intake port injector 13 is provided as the fuel injector, the intake port injector 13 injects the fuel 16 into the intake port 6 in the compression stroke without ignition (to be described later).
In the compression stroke with ignition, the piston 3 rises in a state in which the intake valve 11 and the exhaust valve 12 are closed, and the air in the cylinder 2 is compressed. The above-described fuel injector 13 injects the fuel 16 in the compression stroke with ignition. The ignition plug 14 is energized to ignite the fuel 16 at the end of this stroke.
In the expansion stroke with combustion, the piston 3 lowers due to a combustion pressure in the state in which the intake valve 11 and the exhaust valve 12 are closed.
In the exhaust stroke, the piston 3 rises in a state in which the exhaust valve 12 is open, and the exhaust gas in the cylinder 2 is discharged to the exhaust port 7. The six-stroke engine according to this preferred embodiment preferably performs an operating method within the period from the second half of the exhaust stroke to the first half of the next expansion stroke without combustion. The method of operating the six-stroke engine produces a valve overlap state in which both the intake valve 11 and the exhaust valve 12 are open within the period from the second half of the exhaust stroke to the first half of the expansion stroke without combustion.
That is, the valve gear 15 opens the intake valve 11, which has been closed so far, only for a predetermined period of time when the exhaust stroke and the expansion stroke without combustion are executed, and the piston 3 is located on the top dead center side. “When the piston 3 is located on the top dead center side” means a period of time after the position of the piston 3 has passed a position of 90° after the bottom dead center in the exhaust stroke until the position of the piston 3 reaches a position of 90° after the top dead center in the expansion stroke without combustion, as indicated by a period A in
The valve overlap state is produced during a period indicated by a period B in
In the expansion stroke without combustion, the piston 3 lowers in a state in which the intake valve 11 and the exhaust valve 12 are closed after the period in which the valve overlap state is obtained, and air is expanded in the cylinder 2.
In the compression stroke without ignition, the piston 3 rises in the state in which the intake valve 11 and the exhaust valve 12 are closed, and the air expanded in the cylinder 2 is restored.
That is, the valve gear 15 implements the valve overlap state once within the period from the exhaust stroke to the intake stroke via the expansion stroke without combustion and the compression stroke without ignition.
The valve gear 15 that executes the method of operating the six-stroke engine is configured as shown in
The ceiling wall 5a of the combustion chamber 5, the intake port 6 and the exhaust port 7, an injector storage (not shown), an ignition plug storage 18, a cooling water jacket 19, and the like are provided in the cylinder head 4 shown in
Each of the intake port 6 and the exhaust port 7 of the cylinder head 4 preferably has a shape that forks into two branches inside the cylinder head 4. For this reason, two intake valves 11 and two exhaust valves 12 are provided per cylinder.
The valve gear 15 shown in
Each of the intake camshaft 21 and the exhaust camshaft 22 makes one rotation while a crankshaft (not shown) makes three rotations. The rotation of the intake camshaft 21 is converted into a reciprocating motion by an intake cam 23 provided on the intake camshaft 21 and an intake valve driving mechanism 24, and transmitted to the intake valve 11. The rotation of the exhaust camshaft 22 is converted into a reciprocating motion by an exhaust cam 25 provided on the exhaust camshaft 22 and an exhaust valve driving mechanism 26, and transmitted to the exhaust valve 12. The rotation direction of the intake camshaft 21 according to this preferred embodiment is clockwise in
Each of the intake camshaft 21 and the exhaust camshaft 22 is rotatably supported by a support member 27 and a cam cap 28. The support member 27 is attached to the cylinder head 4. The cam cap 28 is attached to the support member 27 in a state in which the cam cap 28 and the support member 27 sandwich the intake camshaft 21 or the exhaust camshaft 22.
The intake cam 23 of the intake camshaft 21 is provided for each intake valve 11. The exhaust cam 25 of the exhaust camshaft 22 is provided for each exhaust valve 12.
The intake cam 23 according to this preferred embodiment preferably includes a circular base portion 23a, a first nose portion 23b, and a second nose portion 23c. The circular base portion 23a does not open the intake valve 11. The first nose portion 23b executes the intake stroke. The second nose portion 23c implements the above-described overlap state. The second nose portion 23c projects a small distance from the circular base portion 23a and becomes narrow in the rotation direction, as compared to the first nose portion 23b.
The intake valve driving mechanism 24 converts the rotation of the intake cam 23 into a reciprocating motion and transmits it to the intake valve 11. The exhaust valve driving mechanism 26 converts the rotation of the exhaust cam 25 into a reciprocating motion and transmits it to the exhaust valve 12. The exhaust valve driving mechanism 26 is different from the intake valve driving mechanism 24 in that the driving target is only the exhaust valve 12. However, the remaining components of the exhaust valve driving mechanism 26 are the same as in the intake valve driving mechanism 24. Hence, the same reference numerals as in the intake valve driving mechanism 24 denote members having similar functions in the exhaust valve driving mechanism 26, and a detailed description thereof will appropriately be omitted.
The intake valve driving mechanism 24 includes a swing cam 31 located near the intake camshaft 21, and a rocker arm 32 located between the swing cam 31 and the intake valve 11. The swing cam 31 and the rocker arm 32 are provided for each intake valve 11.
The swing cam 31 includes a swing cam body 34 swingably supported by a support shaft 33 parallel or substantially parallel to the intake camshaft 21, and a roller 35 rotatably attached to the swing cam body 34.
The support shaft 33 is provided at a position spaced apart from the intake camshaft 21 to the side of the exhaust camshaft 22 and supported by the support member 27.
A cam surface 36 that comes into contact with the rocker arm 32 (to the described below) is provided at the swing end of the swing cam body 34. The cam surface 36 is defined by a circular base portion 36a and a lift portion 36b. The circular base portion 36a preferably has an arcuate shape with respect to the axis of the support shaft 33 as the center when viewed from the axial direction of the intake camshaft 21. The lift portion 36b gradually increases its distance from the axis of the support shaft 33 as it separates from the circular base portion 36a.
The roller 35 is attached to the swing cam body 34 so as to project from the swing cam body 34 toward the intake camshaft 21. The axis of the roller 35 is parallel or substantially parallel to the axis of the intake camshaft 21. The roller 35 rotates in contact with the intake cam 23. The swing cam 31 according to this preferred embodiment is biased by a helical torsion coil spring 37 so that the roller 35 is always in contact with the intake cam 23. The helical torsion coil spring 37 is supported by the support shaft 33 in a state in which the support shaft 33 extends through the helical torsion coil spring 37.
The rocker arm 32 uses an arrangement to transmit the swing operation of the swing cam 31 to the intake valve 11 by a plurality of swing members. The plurality of members include a control arm 42 including a roller 41 in contact with the cam surface 36 of the swing cam 31, and a rocker arm body 43 in contact with the intake valve 11. The control arm 42 and the rocker arm body 43 are swingably supported by a rocker shaft 44.
The rocker shaft 44 is rotatably supported by the cylinder head 4 and the support member 27 in a state in which its axis is parallel or substantially parallel to that of the intake camshaft 21. The rocker shaft 44 preferably has a so-called crankshaft shape. That is, the rocker shaft 44 includes a main shaft 44a located on the same axis as that of the portion supported by the cylinder head 4 and the support member 27, and an eccentric pin 44b decentered from the main shaft 44a. The rocker arm body 43 is swingably supported by the main shat 44a.
The control arm 42 is swingably supported by the eccentric pin 44b.
A driving mechanism such as a servo motor (not shown) is connected to one end of the rocker shaft 44. The rocker shaft 44 is rotated through a predetermined pivot angle by driving of the driving mechanism.
An arm 43a that a control arm body 42a of the control arm 42 (to be described below) contacts, and a press element 43b that presses a shim 45 of the intake valve 11 are provided on the rocker arm body 43.
The control arm 42 includes the control arm body 42a pivotally supported by the eccentric pin 44b, and the roller 41 rotatably provided at the swing end of the control arm body 42a.
The swing end of the control arm body 42a has a shape such that it comes into contact with the arm 43a of the rocker arm body 43 from the upper side in
The control arm 42 moves in the longitudinal direction of the arm 43a as the rocker shaft 44 rotates, and the position of the eccentric pin 44b changes.
In a case in which the control arm 42 moves in a direction to come close to the intake camshaft 21, the lift portion 36b of the cam surface 36 presses the roller 41 relatively, and the intake valve 11 opens relatively large. In a case in which the control arm 42 moves in a direction to separate from the intake camshaft 21, the roller 41 comes into contact with only the circular base portion 36a of the cam surface 36, and the intake valve 11 is kept closed. The opening/closing timing and lift amount of the intake valve 11 is freely set for the engine operation state by continuously changing the position of the eccentric pin 44b.
According to the six-stroke engine 1 of this preferred embodiment, the expansion stroke without combustion and the compression stroke without ignition are executed. Hence, the period in which these strokes are executed serves as a cooling period, and cooling in the cylinder 2 is facilitated. This cooling is executed using only the basic components of the six-stroke engine 1.
Additionally, in the six-stroke engine 1, the intake camshaft 21 rotates, and the second nose portion 23c of the intake cam 23 presses the roller 35 to implement the valve overlap state within the period from the second half of the exhaust stroke to the first half of the next expansion stroke without combustion. As the valve overlap state is produced, the burned gas in the cylinder 2 is pushed out to the exhaust passage (exhaust port 7) by intake air, and gas exchange in the cylinder 2 is performed.
When the valve overlap state is produced, the piston 3 is located near the top dead center. For this reason, the volume of the combustion chamber 5 is small, and sufficient gas exchange is performed by opening the intake valve 11 slightly. Since gas exchange in the cylinder 2 is efficiently performed while significantly reducing or minimizing the amount of new air discharged to the exhaust passage, the combustion is improved, and the thermal efficiency becomes high.
In addition, since the surface area of the combustion chamber 5 preferably is almost at its minimum at this time, the combustion chamber 5 is also cooled efficiently. Furthermore, since the moving amount of the piston 3 is small at this time, a pumping loss is significantly reduced or minimized.
Hence, according to this preferred embodiment, it is possible to provide a six-stroke engine that raises the thermal efficiency by properly performing gas exchange in the cylinder 2, and obtaining a high cooling effect using only the components of the engine, and a method of operating the six-stroke engine.
The valve gear 15 according to this preferred embodiment opens and closes the intake valve 11 to produce the valve overlap state within the period after the position of the piston 3 has passed a position of 90° after the bottom dead center in the exhaust stroke until the position of the piston 3 reaches a position of 90° after the top dead center in the expansion stroke without combustion.
For this reason, in a state in which no burned gas or only a small amount of burned gas remains in the cylinder 2, the expansion stroke without combustion and the compression stroke without ignition are executed, and the interior of the cylinder 2 is efficiently cooled.
Hence, according to this preferred embodiment, it is possible to provide a six-stroke engine that makes the thermal efficiency higher because cooling in the cylinder 2 is further facilitated, and a method of operating the six-stroke engine.
When a prototype of the six-stroke engine according to this preferred embodiment was built, and a pumping loss was measured, a result as shown in
As is apparent from
The relationship (P-V chart) between a change (logV) in the cylinder volume and a change (logP) in the cylinder pressure of the six-stroke engine according to this preferred embodiment is shown in
In the six-stroke engine according to this preferred embodiment, as shown in
In the six-stroke engine according to Comparative Example 1, as shown in
In the six-stroke engine according to Comparative Example 2, as shown in
When the six-stroke engine 1 according to this preferred embodiment was operated, and the thermal efficiency was measured, a result shown in
Second Preferred Embodiment
A six-stroke engine and a method of operating the six-stroke engine according to a second preferred embodiment of the present invention is shown in
The six-stroke engine and the method of operating the six-stroke engine according to this preferred embodiment are different from the six-stroke engine in a case in which the first preferred embodiment is used only in the operations of an intake valve 11 and an exhaust valve 12. The point of difference is that the exhaust valve 12 is opened/closed within the period from the compression stroke without ignition to the intake stroke, as shown in
That is, the method of operating the six-stroke engine according to the second preferred embodiment produces a valve overlap state in which both the intake valve 11 and the exhaust valve 12 are open within the period from the second half of the compression stroke without ignition to the first half of the intake stroke.
A valve gear 15 according to this preferred embodiment opens the exhaust valve 12, which was closed so far, only for a predetermined period of time when the compression stroke without ignition and the intake stroke following the stroke are executed, and a piston 3 is located on the top dead center side. The exhaust valve 12 opens prior to the intake valve 11. “When the piston 3 is located on the top dead center side” means a period of time after the position of the piston 3 has passed a position of 90° after the bottom dead center in the compression stroke without ignition until the position of the piston 3 reaches a position of 90° after the top dead center in the intake stroke, as indicated by a period C in
The method of operating the six-stroke engine according to this preferred embodiment is executed by the valve gear 15 configured as shown in
The intake cam 23 according to this preferred embodiment includes a circular base portion 23a and a first nose portion 23b. The exhaust cam 25 includes a circular base portion 25a, a first nose portion 25b, and a second nose portion 25c. The first nose portion 25b of the exhaust cam 25 executes the exhaust stroke. The second nose portion 25c of the exhaust cam 25 opens/closes the exhaust valve 12 within the period from the compression stroke without ignition to the intake stroke.
It is possible to produce the valve overlap state only during the period D, as shown in
As the valve overlap state is produced within the period from the compression stroke without ignition to the intake stroke, intake air is introduced into a cylinder 2 in a state in which the burned gas flows toward the exhaust passage. For this reason, the intake air is hardly blocked by the burned gas when flowing into the cylinder 2. Hence, according to this preferred embodiment, since the intake air filling efficiency is increased, it is possible to provide a six-stroke engine having a higher thermal efficiency and a method of operating the six-stroke engine.
Third Preferred Embodiment
A six-stroke engine and a method of operating the six-stroke engine according to a third preferred embodiment of the present invention is shown in
The six-stroke engine and the method of operating the six-stroke engine according to this preferred embodiment have both the characteristic feature of the above-described first preferred embodiment and the characteristic feature of the second preferred embodiment as shown in
The first valve overlap state is produced by opening and closing an intake valve 11 within a period of time after the position of a piston 3 has passed a position of 90° after the bottom dead center in the exhaust stroke until the position of the piston 3 reaches a position of 90° after the top dead center in the expansion stroke without combustion.
The second valve overlap state is produced by opening and closing an exhaust valve 12 within a period of time after the position of the piston 3 has passed a position of 90° after the bottom dead center in the compression stroke without ignition until the position of the piston 3 reaches a position of 90° after the top dead center in the intake stroke.
As described above, in the six-stroke engine and the method of operating the six-stroke engine according to this preferred embodiment, valve overlap is produced both halfway through the process from the exhaust stroke to the expansion stroke without combustion and halfway through the process from the compression stroke without ignition to the intake stroke.
For this reason, since gas exchange in a cylinder 2 is performed twice during the cooling period between the exhaust stroke and the intake stroke, the amount of the burned gas remaining in the cylinder 2 further decreases. Hence, according to this preferred embodiment, it is possible to provide a six-stroke engine having a high thermal efficiency and a method of operating the six-stroke engine.
Fourth Preferred Embodiment
A six-stroke engine and a method of operating the six-stroke engine according to a fourth preferred embodiment of the present invention is shown in
A valve gear 15 of a six-stroke engine 1 according to this preferred embodiment uses at least one of two types of operation modes, as will be described below in detail. For this purpose, the valve gear 15 includes an operation mode changing mechanism 51 that switches the operation mode, as shown in
Of the two types of operation modes, the first operation mode is an operation mode in which an intake valve 11 opens/closes within the period from the exhaust stroke to the expansion stroke without combustion, as shown in
The second operation mode is an operation mode in which an exhaust valve 12 opens/closes within the range from the compression stroke without ignition to the intake stroke. More specifically, the second operation mode is an operation mode in which the exhaust valve 12 opens/closes so as to produce a valve overlap state during a period C in
Based on the operation state of the six-stroke engine 1, the operation mode changing mechanism 51 switches between the above-described first operation mode, the second operation mode, and an operation mode (to be simply referred to as a third operation mode hereinafter) in which the first operation mode and the second operation mode are simultaneously implemented. The operation mode changing mechanism 51 according to this preferred embodiment switches the operation mode based on the rotation speed and the load of the engine.
The rotation speed of the engine is preferably obtained by detecting the rotation angle of a camshaft or crankshaft (not shown) by a sensor (not shown) and performing calculations. The rotation speed of the engine may also be obtained by performing calculation based on the energization interval of an ignition plug 14. The load of the engine is preferably obtained by performing calculations based on, for example, the aperture ratio of a throttle valve (not shown) provided in the intake passage. These calculations are executed by the controller 17. In addition, the switching operation of the operation mode changing mechanism 51 is controlled by the controller 17.
The controller 17 controls the switching operation of the operation mode changing mechanism 51 based on a map shown in
The first boundary line is drawn as a parabola passing through the origin of
The second boundary line is drawn as a parabola passing through the origin of
The third boundary line indicates a rotation speed and a load at which the operation is possible, and is drawn as a parabola passing through the origin of
According to the map shown in
The operation mode changing mechanism 51 that switches the plurality of operation modes in this manner is constructed as shown in
An intake cam 23 of the valve gear 15 according to this preferred embodiment includes a first intake cam 52 and a second intake cam 53, as shown in
The first intake cam 52 is the same as the intake cam shown in
The second intake cam 53 is equivalent to the first intake cam 52 without the second nose portion 52c, and includes a circular base portion 53a and a nose portion 53b, as shown in
The first exhaust cam 54 is the same as the exhaust cam shown in
The second exhaust cam 55 is equivalent to the first exhaust cam 54 without the second nose portion 54c, and includes a circular base portion 55a and a nose portion 55b, as shown in
Each of a swing cam 31 on the side of the intake camshaft 21 in the valve gear 15 and the swing cam 31 on the side of the exhaust camshaft 22 is supported by a support member 27 to be movable in the axial direction together with a support shaft 33. A cam surface 36 of each swing cam 31 is long in the axial direction of the camshaft. The length in the axial direction is set so as to keep a state in which the swing cam 31 contacts a rocker arm 32 even when moving in the axial direction.
The operation mode changing mechanism 51 according to this preferred embodiment includes an intake-side switching unit 61 provided on the side of the intake camshaft 21, and an exhaust-side switching unit 62 provided on the side of the exhaust camshaft 22, as shown in
The intake-side switching unit 61 according to this preferred embodiment includes a structure that converts the rotation of the intake camshaft 21 into a reciprocating motion to make the swing cam 31 reciprocate. To change the rotation of the intake camshaft 21 to a reciprocating motion, as shown in
The slider 68 is connected to the support shaft 33 supporting the swing cam 31 so as to move together with the support shaft 33. The two pins 66 and 67 are connected to an actuator 69 (see
The first cam groove 63 and the second cam groove 64 tilt to one side and the other side of the axial direction with respect to the rotation direction of the intake camshaft 21 so as to generate a thrust to the one side and the other side of the axial direction, and are connected to the annular groove 65 at the downstream end in the rotation direction.
In the intake-side switching unit 61, when the first pin 66 enters the annular groove 65 via the first cam groove 63, the slider 68 moves to the lower left side in
The distance in the axial direction the slider 68 moves matches the distance the swing cam 31 moves between a position where the roller 35 of the swing cam 31 comes into contact with the first intake cam 52 and a position where the roller 35 comes into contact with the second intake cam 53. That is, when the swing cam 31 moves together with the slider 68, switching is performed between the mode to use the first intake cam 52 and the mode to use the second intake cam 53.
Switching of the intake cam 23 by the reciprocating movement of the swing cam 31 is performed when the intake valve 11 is closed, that is, when the roller 35 contacts the circular base portions 52a and 53a, as shown in
The above-described first operation mode is implemented by using the first intake cam 52 and the second exhaust cam 55.
The second operation mode is implemented by using the second intake cam 53 and the first exhaust cam 54.
The third operation mode is implemented by using the first intake cam 52 and the first exhaust cam 54.
The valve gear 15 according to this preferred embodiment uses at least one of the first operation mode and the second operation mode based on the rotation speed and load of the engine.
Hence, according to this preferred embodiment, since the valve overlap state is produced at a time appropriate for the operation state of the engine, it is possible to provide a six-stroke engine that more efficiently performs gas exchange in the cylinder 2, and a method of operating the six-stroke engine.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2013-143253 | Jul 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/066394 | 6/20/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2015/005097 | 1/15/2015 | WO | A |
Number | Name | Date | Kind |
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20030226524 | Ziabazmi | Dec 2003 | A1 |
20040123819 | Ziabazmi | Jul 2004 | A1 |
20090018749 | Sauer | Jan 2009 | A1 |
20100313831 | Szybist | Dec 2010 | A1 |
Number | Date | Country |
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2 808 516 | Dec 2014 | EP |
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