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This invention relates to conical tubing connectors. More specifically, this invention relates to a size-specific tubing connector assembly used for selectively connecting tubing segments of various inner diameters.
Plastic tubing is often used in medical and surgical settings to perform various fluid-flow functions and connect various components in fluid-flow communication with one another. For example, such tubing can carry vital fluids into or out of a patient, such as oxygen, blood, and/or saline or various medicinal fluids. The tubing may also perform various other fluid-flow functions, to include feeding and/or drainage functions.
As such, a wide variety of tubing sizes is utilized in these settings, with such tubing often varying in both length and inner diameter. However, due to the variety of tubing sizes utilized in these settings, complications may arise in connecting the tubing to the various components and/or other tubing utilized in a medical or surgical setting. To facilitate such connection, various connectors are present in the prior art that are conical in structure and staged in varying diameter along their length.
As illustrated in
Although such prior art connectors may indeed facilitate the connection of one or more tubing segments or other components in fluid communication with one another, they nonetheless present numerous disadvantages within the prior art. These disadvantages all originate from the fact that a single connector is often utilized to connect a wide variety of tubing segments to one another, regardless of the inner diameters defined by the tubing. Because of the wide variety of tubing inner diameters present in a medical or surgical setting, the “one-size-fits-all” approach of the single connector often proves inadequate in achieving a correct and fluid-tight connection between the tubing segments. An inadequate fit of the components with one another can result in them coming apart; thus, dangerously interrupting the fluid-flow there-through. This inadequacy is often exacerbated in a medical or surgical setting where time is of the essence in performing a given procedure, and the connector itself or the tubing must be replaced with other sized components until a fluid-tight connection is achieved.
Yet other disadvantages present themselves where medical practitioners attempt to connect the tubing segments and a prior-art connector, via the force-fit of the components with one another, in the presence of blood or other bodily fluids often present in a medical or surgical setting. The presence of these slippery fluids on the tubing and/or connector creates problems with gripping the components adequately enough to force-fit the components together into a fluid-tight configuration. An inadequate force-fit of the components with one another can again result in them coming apart; thus, again dangerously interrupting the fluid-flow there-through.
Furthermore, even if a fluid-tight connection is achieved, further disadvantages present themselves in terms of achieving efficient fluid-flow through the connected tubing. More specifically, if the inner circumferal surface of the tubing makes a friction fit with the inwardly located stages of the connector such that those stages located at the connector's outer ends extend needlessly into the interior of the tubing, flow voids are created between the inner circumferal surface of the tubing and outer circumferal surface of those stages of the connector not in fitment therewith. These voids may result in a disadvantageous clogging of the flow within the tubing when the fluid flowing there-through comprises blood (i.e., during ECMO configurations) or bodily waste products (i.e., during wound or digestive tract draining configurations).
Also, because of the unitary structure of prior art connectors, generally comprised of materials more rigid than the tubing segments they connect, a dangerous kinking of the tubing is prone to occur if the tubing is bent at a location proximal to the outer ends of the connector itself. This is especially true where the tubing segments are of extended length and the weight of the tubing acts against the connector, thus kinking the tubing at an end of the connector and interrupting the fluid-flow there-through. The rigidity of the connector assembly also precludes it from axially extending or contracting to accommodate its connection with tubing segments of extended or insufficient length. More specifically, if one or more of the tubing segments are not long enough to connect to a prior-art connector, the rigid body of such a connector cannot extend in length to accommodate for the insufficient length of the tubing segment(s). Similarly, if one or more of the tubing segments are too long when connecting to the prior-art connector, the rigid body of such a connector cannot contract in length to accommodate for the extraneous length of the tubing segment(s). Even where the aforementioned kinking does not occur, extended lengths of tubing connected by a connector are often not properly supported, thus resulting in the tubing undesirably becoming located on the floor or other areas prone to dirt or germs.
Thus, what is needed is a tubing connector sized for appropriate connection with tubing segments defining a given inside diameter while avoiding a unitary, “one-size-fits-all” structure prone to an inadequate fluid-tight connection with tubing of various inside diameters. The connector should facilitate a connection between tubing segments without having outer ends needlessly protruding into the tubing's interior. The connector should facilitate the connection of tubing segments while preventing an occurrence of kinking within the tubing itself, as well as accommodating its connection with tubing segments of extended or insufficient length. The connector should also facilitate a support of the tubing to prevent it from becoming located in areas prone to dirt and germs. The connector should further facilitate the infusion of liquids into, or the extraction of fluids from, the tubing. The present invention satisfies the foregoing needs while presenting other advantages over the prior art as well.
Although the foregoing disadvantages are described in relation to medical or surgical applications, it is understood that the advantages provided by the present invention are equally applicable to non-medical and/or non-surgical applications as well. For example, the present invention may be configured for use with common household garden hoses and/or plumbing applications.
This invention relates to conical tubing connectors. More specifically, this invention relates to a size-specific tubing connector assembly used for selectively connecting tubing segments of various inner diameters. In a first embodiment of the tubing connector assembly, a central housing defines at least one through bore between at least first and second ends configured for axial removable engagement with at least a first pair of a plurality of tubular fitments. Each fitment of the at least first pair defines a common inner and outer diameter and is configured for axial alignment in opposition with one another about the housing in series relation to define at least a pair of fitment series, namely, series “A” and “B” located at respective opposing ends of the housing, with the fitments of each series “A” and “B” arranged preferably in a descending order of the respective fitment's outer diameter.
Each fitment of each series “A” and “B” is removably engageable with an adjacent fitment and configured for fluid communication therewith, with the first pair also configured for fluid communication with the housing. A second pair, third pair, fourth pair, fifth pair, sixth pair, seventh pair or any quantity of fitment pairs may be utilized with the housing. It is further understood that any combination of fitments may be utilized with the housing as well, to include non-paired fitments. Yet alternatively, one or more pairs and/or one or more single fitments may be engaged in series with one or more fitments of the first fitment pair. This variety of engagements and combinations facilitates the connection of a variety of tubing segments with one another, regardless of whether or not the tubing segments have common or differing inner diameters. In a preferred embodiment, the central housing and fitments each comprise medical grade plastic preferably manufactured via an injection molding process. However, it is understood that one or more of these components may comprise stainless steel, brass, or various thermo-plasts as well utilizing other manufacturing processes such as machining, extruding, 3-D printing, etc., with these latter compositions more suitable for common household (i.e., connecting garden hoses) or plumbing applications.
The at least one bore of the central housing preferably defines internal threads on an inner circumferential surface of the bore, respectively proximal to the housing's first and second ends. The first pair of the plurality of paired tubular fitments each defines external threads on the fitment's outer circumferential surface at a first end and internal threads on the fitment's inner circumferential surface at a second end. The external threads of each fitment and of the at least first pair are configured for threaded engagement with the internal threads of the housing. Each tubular fitment of the remaining fitments of the series “A” and “B” define respective external threads on each fitment's outer circumferential surface at a first end and internal threads on the fitment's inner circumferential surface at a second end, with the external threads of a given fitment configured for threaded engagement with the internal threads of an adjacent fitment within the series. It is nonetheless understood, however, that the overall reverse common thread arrangement may be utilized by a connector defining external threads at each end of the housing, and each fitment defining internal threads at its first end and external threads at its second end. Each fitment may harbor a gasket/washer that comprises of various materials such as rubber, silicone, plastic etc. allowing for greater fluid-tight seal between engaged fitments.
The first and second outer ends of the central housing preferably define at least one peripheral flange about the housing's outer circumferential surface. Similarly, each tubular fitment preferably defines at least one peripheral flange about the fitment's outer circumferential surface proximal to the end of the fitment defining the internal threads. The at least one peripheral flange of both the housing and fitments is configured for a fluid-tight frictional engagement with the inner circumferential surface of the at least one segment of tubing.
In an alternative embodiment of the fitments of the connector assembly, the outer circumferential surface the housing and/or one or more fitments define a grip between the fitment's respective first and second ends and/or the housing's outer ends. The grip aids in a grasping and rotating of the fitment and/or housing by a users' hand or tool in relation to one another or the at least one tubing segment. A further embodiment of the central housing of the connector defines an axially flexible portion between the housing's first and second ends. This flexible portion allows the central housing to axially bend to alleviate any kinking that may occur within the at least one tubing segment connected to the connector's fitment(s). It also allows the housing to axially extend and/or contract between its outer ends to accommodate a connection of the connector assembly with tubing segments of extended or insufficient length. Other embodiments of the central housing define at least one support on its outer surface. The support facilitates a connection of the connector and attached at least one tubing segment to a hospital bed, IV stand or other component to prevent the connector and tubing segment from becoming contaminated with the floor or some other undesirable surface.
In yet another embodiment, the central housing defines a fluid-tight joint between its outer ends that allows for the housing to be disassembled such that the series of one or more fitments and/or tubular segments may be removably engaged to one or more of the outer ends of the connector during a medical or other application, and thereafter reassembled when the desired configuration of fitment(s)/tubular segment(s) is engaged therewith. A further embodiment of the central housing defines at least one access port through the housing's outer surface in fluid communication with the at least one bore. The at least one access port allows for the infusion of fluids or medications into the connector and at least one tubing segment, or the extraction of blood or other fluids there-from for subsequent testing or laboratory analysis. In yet a further embodiment, the central housing defines a valve to occlude or regulate the axial flow of fluid there-through. The housing may the foregoing components alone or in combination with one or more other components.
Yet a further embodiment of the connector utilizes a central housing defining a “Y” configuration to define first, second and third outer ends of the at least first and second ends. These first, second and third ends of the housing are configured for axial removable engagement with respective first, second and third fitments of the plurality of tubular fitments, with each fitment preferably defining a common inner and outer diameter and again axially aligned with the remaining fitments of the plurality about the housing in the descending order of the fitment's outer diameter. Again, each fitment of the series is removably engageable with an adjacent fitment and configured for fluid communication therewith.
This invention relates to conical tubing connectors. More specifically, this invention relates to a size-specific tubing connector assembly used for selectively connecting tubing segments of various inner diameters. In a first embodiment of the tubing connector assembly 2 illustrated in
As more clearly illustrated in
In a preferred embodiment, the central housing 3 and fitments each comprise medical grade plastic preferably manufactured via an injection molding process. However, it is understood that one or more of these components may comprise stainless steel, brass, or various thermo-plasts (i.e., polyvinyl chloride; PVC) as well, with these latter compositions more suitable for common household (i.e., connecting garden hoses) or plumbing applications.
Referring again to
As illustrated in
The commonality of the internal/external thread arrangement for the fitment pairs, namely, each fitment defining internal threads at a first end and external threads at a second end is critical for defining a simplified operability of the connector. In a medical or surgical setting, time is of the essence and lives may be at stake when having to select and engage fitments of a connector to accommodate the inner diameter of a given tubing segment. The commonality of the thread arrangement thus serves as a time saving measure in avoiding fumbling with fitments of differing thread arrangement. This commonality is also beneficial in a non-medical or surgical setting, where common homeowners (when connecting garden hose segment) and plumbers (when connecting piping segment) are spared the frustration of “puzzling-together” a connector with fitments having a non-common thread arrangement. It is nonetheless understood, however, that the overall reverse common thread arrangement may be utilized by a connector defining external threads at each end 5A and 5B of the housing 3, and each fitment defining internal threads at its first end and external threads at its second end.
Referring again to
As best illustrated in
Referring now to
As illustrated in
In yet another embodiment illustrated in
In a further embodiment of the central housing 3 illustrated in
The housing 3 may define the foregoing components singularly or in combination with one or more of the other components. For example, as illustrated in
Referring now to
In use, a central housing defining at least one through bore between at least first and second ends axially and removably engageable with at least a first pair of a plurality of paired tubular fitments is provided. Each fitment of a given pair defines a common inner and outer diameter and is axially aligned in opposition with one another in series relation about the housing in the descending order of the fitment's outer diameter to define a series of fitments. Each fitment of the series is also removably engaged with an adjacent fitment and in fluid communication therewith.
At least one tubing segment end defining a given inner diameter is also provided, after which a determination is made regarding which fitment of the series of fitments has an outer diameter sufficient to create a fluid-tight seal with the inner diameter of the tubing segment. Any fitment determined to have an outer diameter insufficient to create a fluid-tight seal with the inner diameter of the tubing segment is disengaged from the housing and connected series of fitments. An outer end of the fitment having the sufficient outer diameter is inserted into the at least one tubing segment end.
While this foregoing description and accompanying figures are illustrative of the present invention, other variations in system and method are possible without departing from the invention's spirit and scope.