Sizing and stabilizing apparatus for bicycle helmets

Information

  • Patent Grant
  • 6401261
  • Patent Number
    6,401,261
  • Date Filed
    Monday, March 29, 1999
    25 years ago
  • Date Issued
    Tuesday, June 11, 2002
    22 years ago
Abstract
A bicycle helmet is disclosed having a flexible, articulated member being resiliently flexible to provide resilient forward pressure against an inwardly curved portion on the posterior of a wearer's head and a flexible connection between the articulated member and opposite sides of the shell assembly including at least one elastically elongatable strap portion for providing additional resilient forward pressure against the wearer's head.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to bicycle helmets, in particular to sizing to and stabilizing a mountain bike helmet on a rider's head.




2. Discussion of the Prior Art




Lightweight helmets for head protection during bicycle riding falls and accidents have continuously evolved and undergone numerous improvements in recent years. One particular area of refinement has been in the fitting and stabilizing of helmets on the bicycle rider's head. An example of a prior art bicycle helmet and a means for securing it from excessive movement is disclosed in U.S. Pat. No. 4,903,350.




In order to fit a variety of head shapes and sizes, a particular brand of helmet often will be available in several sizes. Each size typically can be customized to a particular wearer's head by inserting or removing cushions and pads around the interior of the helmet cavity to obtain a snug fit.




Chin straps are employed to keep the helmet on. These straps reduce the vertical movement of the helmet relative to the wearer's head, but provide little resistance to the forward and back rocking motion of the helmet. Many helmet models now employ chin straps having a “Y” configuration on each side. A loop is attached to the front and rear of each side of the helmet, and these two loops are connected by a strap beneath the wearer's chin. An example of this type of prior art helmet and strap arrangement is also disclosed by U.S. Pat. No. 4,903,350. While this type of chin strap reduces the amount of helmet movement, it does not eliminate it.




The sport of mountain bike riding has grown increasingly popular in recent years. This activity involves riding specially designed bicycles with heavy duty frames and components on unpaved roads, trails and rough terrain. Experienced mountain bike riders can travel over steep drops, uneven terrain, boulders, stumps, logs, creek beds, and such while on their mountain bikes. Conventional bicycle helmets are typically used for protection from falls. The bouncing, bumping and jarring associated with mountain bike riding greatly exacerbates the problem of excessive helmet movement on the riders head. Bike riders traveling on dirt roads or even city streets will often experience these problems. A tightly fitted helmet with a taut chin strap may reduce the amount of movement of the helmet on the wearers head, but usually provides more of a discomfort than a solution to the problem.




Prior art bicycle helmets have not utilized the undercut portion beneath the occipital region of the wearer's head to stabilize the helmet. There are two apparent reasons for this. The first is that the process used to mold a one piece main shell of the helmet can not tolerate a negative draft angle without prohibitively expensive multi-part molds to allow removal of the helmet after molding. The second reason concerns the difficulty or impossibility of the wearer fitting the helmet over his or her head if the helmet contains a substantial inward curve to match the undercut portion of the back of the head.




SUMMARY OF THE INVENTION




Broadly stated, the present invention, to be described in greater detail below, is directed to a bicycle helmet having an articulated member for engaging the head of the wearer.




In accordance with one aspect of the present invention, an articulated member is biased against the occipital region of the wearer's head, allowing the helmet to more closely fit a larger range of head sizes and shapes.




In accordance with another aspect of the present invention, the occipital region of the wearer's head is elastically retained between a rear articulated member and the inside of the main shell portion of the helmet. Because the occipital region is cradled from both above and below, the helmet is comfortably secured and movement of the helmet on the wearer's head is greatly reduced or eliminated.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a fragmentary side elevation view showing a general embodiment of the inventive helmet.





FIG. 2

is a rear elevation view showing the articulated member of a general embodiment.





FIG. 3

is a lower frontal view showing the articulated member up inside the main shell in an alternative embodiment.





FIG. 4

is an enlarged, partial bottom view showing the articulated member in an alternative embodiment.





FIG. 5

is an exploded rear perspective view showing an alternate embodiment.





FIG. 6

is an exploded rear perspective view showing an alternate embodiment.





FIG. 7

is a rear elevation view showing the articulated member of an alternate embodiment.





FIG. 8

is a rear elevation view showing the articulated member of an alternate embodiment.





FIGS. 9



a


and


9




b


are perspective views showing a sliding adjustment and locking feature for the articulated member of an alternative embodiment.





FIG. 10

is a perspective view showing a sliding adjustment and locking feature for the articulated member of an alternative embodiment.





FIG. 11

is a perspective view showing a sliding adjustment and locking feature for the articulated member of an alternative embodiment.





FIGS. 12



a


and


12




b


are perspective views showing a sliding adjustment and locking feature for the articulated member of an alternative embodiment.





FIGS. 13



a


and


13




b


are perspective views showing a sliding adjustment and locking feature for the articulated member of an alternative embodiment.





FIGS. 14



a


and


14




b


are perspective views showing a sliding adjustment and locking feature for the articulated member of an alternative embodiment.





FIG. 15

is a side elevation view showing the preferred embodiment of the inventive helmet.





FIG. 16

is a rear elevation view showing the preferred embodiment of the inventive helmet.





FIG. 17

is a rear elevation view showing the preferred embodiment of the articulated member.





FIG. 18



a


is a side elevational cross-section view showing the articulated member in the arcuate passage.





FIG. 18



b


is a fragmentary side elevational view showing the arcuate passage and the dies used to make it.





FIG. 19

is a fragmentary perspective view of FIG.


18


.





FIG. 20

is a front elevational cross-section view taken along line


20





20


in is

FIG. 18



b


, showing the articulated member in the arcuate passage.





FIG. 21

is a side elevational view, partially in section, similar to

FIG. 1

but showing another alternative embodiment of the present invention.





FIG. 22

is an exploded rear perspective view similar to

FIG. 5

but showing the embodiment of FIG.


21


.





FIGS. 23 and 24

are views similar to

FIGS. 21 and 22

, but illustrating still another embodiment of the present invention.




FIGS.


25


(


a


) and


25


(


b


) are plan views of the articulated member and padding strap of still another embodiment of the present invention.





FIG. 26

is a cross-sectional view of a portion of the structure shown in FIG.


25


(


b


) taken along the line F—F in the direction of the arrows.





FIG. 27

is a plan view of the articulated member of FIG.


25


(


a


) and one-half of the padded strap of FIG.


25


(


b


) assembled for insertion into a helmet.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to

FIG. 1

, in which the general embodiment of the present invention is shown, the main shell


2


of the helmet is secured to the wearer's head by a chin strap


4


. The main shell


2


has an interior surface


6


defining a helmet cavity for receiving the wearer's head, and an exterior surface


8


. The helmet can be further defined by a top portion fitting over the top of the head of a wearer and with a front half


10


and a rear half


12


. Removable pads


13


are attached to the central top interior surface


6


of main shell


2


for obtaining a proper fit for a particular wearer. A flexible articulated member


14


is attached to the interior


6


of the top portion of the main shell


2


forward of the back of the neck of a wearer near the front of the shell rear half


10


and extends downward and inward, generally along the interior surface


6


of the rear half


12


and extending beyond the lower edge of the helmet. In the general embodiment, when the articulated member


14


is in a relaxed state when the helmet is not being worm, articulated member


14


curves inward more than shown in FIG.


1


. As the helmet is placed on the wearer's head, articulated member


14


flexes rearward in the direction of arrow A to accommodate the head, then returns partially forward underneath the occipital region of the head when the helmet is all the way on. The flexing portion of the articulated essentially forms a hinge that allows the wearer to flex the articulated member back to allow the helmet to fit over the wearer's head. Once the helmet is on, the articulated member


14


flexes forward again to contact the back of the head. Because articulated member


14


is being displaced when worm, it exerts a forward pressure on the back of the head. The flexed portion of the displaced articulated arm


14


acts as a spring to exert the forward pressure on the back of the head. This forward pressure provides a snug yet comfortable fit which greatly increases the stability of the helmet. Because the occipital region of the wearer's head is cradled from below by the articulated member


14


, the helmet is restrained from rocking forward and back, and from bouncing around on the wearer's head.





FIG. 2

shows the T-shaped distal end


16


of articulated member


14


. The distal end


16


of the articulated member


14


is also curved in a lateral direction. The curvature in this direction is designed to approximate the curvature of the corresponding portion of the wearer's head, and if necessary, to flex in the lateral direction to accommodate the head.




An elastic strap


18


is provided to increase, and preferably also to adjust, the forward pressure exerted by the flexed articulated member


14


against the back of the user's head. In the general embodiment shown in

FIGS. 1 and 2

, a one piece strap


18


is attached at both its ends to the interior


6


of the sides of the main shell


2


. The middle portion of strap


18


is guided across the back of the distal end


16


of articulated member


14


. When the helmet is worm, strap


18


stretches, thereby adding to the forward flexing force of the articulated member


14


. The location of the attachment points on the main shell


2


is such that the strap


18


biases the distal end


16


of articulated member


14


upward and inward against the inwardly curving portion of the occipital region of the wearer's head.




In the general embodiment, strap


18


is attached at both ends to the main shell


2


with hook and loop type fasteners. The preferred embodiment uses VELCRO® hook and loop type fasteners. A small patch


20


of the hook portion of the fastener is bonded to each side of the main shell


2


on the interior surface


6


just above and forward of the wearer's ears. The entire strap


18


is made from an elastic fabric with a nap suitable for releasably adhering to patches


20


inside the main shell


2


. The forward and upward tension that the strap


18


imparts to the wearer's head through the articulated member


14


can be increased or decreased by moving one or both ends of the strap


18


forward or back, respectively, in relation to the patches


20


. This is done with the helmet off in the general embodiment. Alternatively, one end of the strap


18


can be made adjustable, with the other end being fixed.




In an alternative embodiment, shown in

FIG. 6

, two straps


18


′ can be used, with each strap


18


′ spanning between one side of the distal end


16


of the articulated member


14


and the adjacent side of the main shell


2


. The straps


18


′ can be attached with snaps


21


to the distal end


16


of the articulated member


14


. The opposite ends of straps


18


′ are then adjustably attached to the main shell


2


in a similar manner to that previously described. In another variation of the two strap embodiment (not shown), one end of each strap is attached to the inside of the helmet, while the other end is adjustably attached to the distal end


16


of the articulated member


14


, allowing the strap tension to be adjusted while the helmet is being worn.




In the general embodiment shown in

FIG. 2

, inverted J-shaped hold downs


22


are provided on the upper outside ends of the T-shaped distal end


16


of the articulated member


14


. These hold downs


22


capture the upper edge of strap


18


and prevent it from sliding upwards and off the T-shaped distal end


16


of the articulated member


14


. Similarly, outward bends


24


are provided near the lower edge of articulated member


14


to inhibit strap


18


from sliding off the bottom of articulated member


14


. In alternative embodiments, strap


18


can be captivated by clips or guide slots in the distal end


16


of the articulated member


14


, as shown in

FIGS. 5

,


7


and


8


.




As shown in

FIGS. 1 and 2

, outward bends


24


also serve to comfortably guide the leading edge (lower edge) of the articulated member


14


over the head when the wearer puts the helmet on. Recess


26


is provided at the lower edge of the articulated member


14


to accommodate the wearer's neck (or hair, such as when worn in a ponytail) when the wearer is in a forward leaning, bicycle riding position. Recess


26


and outward bends


24


allow articulated member


14


to comfortably exert a constant forward and upward pressure on the occipital region of the wearer's head without binding or digging in, regardless of the front to back tilt of the wearer's head.




In the general embodiment, as shown in

FIG. 2

, the proximal end


28


of the articulated member


14


is forked so that it can be securely mounted to the interior


6


of the main shell


2


without interfering with the air flow through the air vents


30


. Both tines


32


of proximal end


28


of articulated member


14


are attached to the interior


6


of the main shell


2


with fasteners or adhesive. Air vents


30


in the main shell


2


can be utilized to secure complementary tabs


33


on the articulated member


14


, as shown in FIG.


3


.




In an alternative embodiment shown in

FIG. 4

, the proximal end


28


of articulated member


14


is attached to the main shell


2


with an adhesive tape


34


. Adhesive tapes offer excellent bonding strength when in tension, but are susceptible to peeling off when force is concentrated on one comer or edge. Reliefs


36


, which are elongated cutouts in the articulated member


14


, are provided in the proximal end


28


of the articulated member


14


to more centrally locate the force which is applied to the adhesive tape


34


when the articulated member


14


is flexed. This arrangement more evenly distributes the forces that would tend to separate the articulated member


14


from the main shell


2


. Without the reliefs


36


, articulated member


14


might be peeled off the main shell


2


by pushing the articulated member


14


forward, or from cycling back and forth due to prolonged use. The reliefs


36


, however, ensure that the articulated member


14


remains adhered to the main shell


2


because the adhesive tape


34


is exposed to mostly tensile stress and low peel stress.




As shown in

FIG. 1

, an alternative embodiment can include the ability to adjust articulated member


14


in the direction of arrow B. The articulated member


14


can be slidably mounted to main shell


2


to allow the position of the member to be adjusted to a particular wearer's head. Several concepts to allow sliding movement and releasably locking in position are illustrated in

FIGS. 9 through 14

.





FIGS. 9



a


and


9




b


show on alternative embodiment for adjusting the position of the articulated member


14


. Proximal end


28


is slidably attached to the interior surface


6


with a suitable fastener


42


, such as a rivet, screw or split, plastic, flanged post. Fastener


42


passes through longitudinal slot


44


in the proximal end


28


, thereby retaining the articulated member


14


on the main shell


2


while allowing it to slide in the longitudinal direction shown by arrow B.




A pair of tabs


46


protrude from proximal end


28


and each tab


46


engages a notch


48


to prevent the proximal end


28


from sliding. Two rows of notches


48


are provided, spaced laterally apart to accommodate the spacing of the two tabs. The notches


48


are spaced longitudinally, to provide alternative locking positions as the proximal end


28


is adjusted by sliding longitudinally. To allow the proximal end


28


to slide, the wearer is able to flex the proximal end


28


away from the main shell


2


in the direction of arrow C to momentarily disengage tabs


46


from notches


48


. Once the proximal end


28


is slid in the direction of arrow B to a new position and released, the resilient force of the flexed proximal end


28


allows tabs


46


to engage with a new pair of notches


48


.




Projection


50


in the proximal end


28


and hollow


52


in the interior surface


6


facilitate the wearer's ability to grasp the proximal end


28


for easy adjustment. The proximal end


28


can be located in a recess


54


in the interior surface


6


to provide greater comfort to the wearer and to longitudinally guide the proximal end


28


during adjustment.





FIG. 10

shows another alternative embodiment for adjusting the position of the articulated member


14


. Proximal end


28


is slidably attached to the interior surface


6


with a pair of suitable fasteners


42


, such as rivets, screw or split, plastic, flanged posts. Fasteners


42


passes through longitudinal slots


44


in the proximal end


28


, thereby retaining the articulated member


14


on the main shell


2


while allowing it to slide in the longitudinal direction shown by arrow B.




A cutout


56


is provided in the proximal end


28


with a rack of teeth


58


located along an edge of cutout


56


, having teeth spaced in a longitudinal direction. A pinion


60


is rotatably mounted to the interior surface


6


within the cutout


56


such that it engages the rack of teeth


58


. Pinion


60


can be rotated with a screwdriver, coin or the like to drive the proximal end


28


in a longitudinal direction.




Once adjusted, the proximal end


28


can be held in place by friction between the pinion


60


and interior surface


6


and/or friction between proximal end


28


and interior surface


6


. Alternatively, the proximal end


28


can be locked down by tightening screw fasteners


42


after adjustment.





FIG. 11

shows yet another alternative embodiment for adjusting the position of the articulated member


14


. Proximal end


28


is slidably attached to the interior surface


6


with a suitable fastener


42


, such as a rivet, screw or split, plastic, flanged post. Fastener


42


passes through longitudinal slot


44


in the proximal end


28


, thereby retaining the articulated member


14


on the main shell


2


while allowing it to slide in the longitudinal direction shown by arrow B.




Opposite sides of proximal end


28


are fitted with teeth


62


spaced in a longitudinal direction. Each of the two sets of teeth


62


engages a complementary rack of teeth


64


attached to the interior surface


6


of the main shell


2


to releasably prevent the proximal end


28


from moving. A pair of finger holes


66


and a pair of flexures


68


are both incorporated into the opposite sides of proximal end


28


for allowing the wearer to flex the two sets of teeth


62


inwardly towards each, as shown by arrows D, and out of engagement with the racks of teeth


64


. In this manner, the wearer can slide the proximal end


28


longitudinally, as shown by arrow B. When inward pressure is released from the finger holes


66


, flexures


68


urge teeth


62


outwardly back into engagement with racks of teeth


64


, thereby locking the articulated member


14


into position after adjustment.





FIGS. 12



a


and


12




b


show yet another alternative embodiment for adjusting the position of the articulated member


14


. Proximal end


28


is slidably attached to the interior surface


6


with a suitable fastener


42


, such as a rivet, screw or split, plastic, flanged post. Fastener


42


passes through longitudinal slot


44


in the proximal end


28


, thereby retaining the articulated member


14


on the main shell


2


while allowing it to slide in the longitudinal direction shown by arrow B.




A cutout


70


is provided through proximal end


28


, having opposite sides formed by two racks of teeth


72


, the teeth being spaced in a longitudinal direction. A complementary shaped, raised portion


74


is provided on the interior surface


6


, partially filling cutout


70


. Raised portion


74


is provided with teeth


76


on opposite sides for engagement with the two racks of teeth


72


.




The raised portion has a longitudinal length that is shorter than that of cutout


70


, so that the proximal end


28


may be alternatively adjusted and locked into a plurality of positions with respect to the main shell


2


. To make such an adjustment, the wearer grasps the proximal end


28


at projection


50


and resiliently flexes the proximal end


28


away from interior surface


6


, as shown by arrow C in

FIG. 12



b


. This disengages the two racks of teeth


72


from teeth


76


and allows the wearer to move the proximal end


28


longitudinally, as shown by arrow B. When the projection


50


on the proximal end


28


is released after adjustment, a different portion of the two racks of teeth


72


are resiliently urged into engagement with teeth


76


on raised portion


74


.




The proximal end


28


can be located in a recess


54


in the interior surface


6


, as shown in

FIG. 12



b


, to provide greater comfort to the wearer and to longitudinally guide the proximal end


28


during adjustment. Also, raised portion


74


and fastener


42


can be formed on a single plate


78


which is recessed when mounted on interior surface


6


, as shown in

FIG. 12



a


(or further recessed if used in conjunction with recess


54


in

FIG. 12



b


).





FIGS. 13



a


and


13




b


show yet another alternative embodiment for adjusting the position of the articulated member


14


. Proximal end


28


is slidably attached to the interior surface


6


with a plate


80


and post


82


arrangement. Post


82


depends from plate


80


and passes through longitudinal slot


44


in the proximal end


28


, and is received in slit


84


to attach the plate


80


to the interior surface


6


, thereby retaining the articulated member


14


on the main shell


2


while allowing it to slide in the longitudinal direction shown by arrow B.




A plurality of ridges


86


are formed on plate


80


opposite post


82


. A complementary set of ridges


88


is formed in flap


90


, which is hingedly connected to proximal end


28


by a “living hinge”


92


. Flap


90


may be folded back over onto proximal end


28


, as shown by arrow D, and snapped into place, thereby engaging ridges


86


with ridges


88


and preventing proximal end


28


from movement. Adjustment is accomplished by unsnapping flap


90


to disengage ridges


88


from ridges


86


, longitudinally sliding proximal end


28


to a new position, and snapping flap


90


back into position so that ridges


88


re-engage ridges


86


.





FIG. 14



a


shows yet another alternative embodiment for adjusting the position of the articulated member


14


. Two pairs of laterally spaced posts


94


are spaced longitudinally apart on interior surface


6


. A plurality of pairs of mating holes


96


are longitudinally spaced along the proximal end


28


and two pairs of holes


96


at one time receive the two pairs of posts


94


to prevent the proximal end from moving longitudinally. Flap


98


is hingedly connected to interior surface


6


by living hinge


100


, and snaps over proximal end


28


to secure it on posts


94


, as shown by arrow E. Adjustment is accomplished in a fashion similar to that described above for previous embodiments.





FIG. 14



b


shows one more alternative embodiment for adjusting the position of the articulated member


14


. This embodiment is similar to that of

FIG. 14



a


, but does not have a hingedly connected flap. Proximal end


28


is retained by posts


94


′, which have larger diameters at their distal ends than at their bases or than the diameters of the holes


96


, thereby retaining proximal end


28


between the distal ends of posts


94


and the interior surface


6


. This allows proximal end


28


of articulated member


14


to be unsnapped from posts


94


′, adjusted longitudinally, and snapped back onto the posts


94


′ with a different set of holes


96


. Posts


94


′ can be formed on a plate


98


, which is attached to main shell


2


.




The general and alternate embodiments described above and shown in

FIGS. 1 through 14

illustrate the general concept of the present invention. The preferred embodiment, as shown in

FIGS. 15 through 17

, is the intended design as it is envisioned for production, and operates substantially in an identical manner.




In the preferred embodiment, two straps


18


′ are used to connect the articulated member


14


to the main shell


2


. Each strap


18


′ is connected to the articulated member


14


with a strap connector


102


. Strap connectors


102


are plastic tabs that are ultrasonically welded onto one end of elastic straps


18


′, and fit into and are retained by pockets


104


in the articulated member


14


. The opposite ends of straps


18


′ are adjustably attached to patches


20


of VELCRO® hook and loop type fasteners glued inside the main shell


2


. In the preferred embodiment, all of the force exerted by the articulated member


14


against the wearer's head is generated by the stretching of straps


18


′. In the relaxed position when not being worn and with the straps


18


′ removed, the articulated member


14


rests against the inside of the rear of the helmet.




In another alternative embodiment shown in

FIGS. 18



a


through


20


, the articulated member


14


may be attached to the inside of the main shell


2


with a snap-in arrangement. This arrangement reduces manufacturing costs by eliminating the need for adhesive tape and requires very little labor to snap the articulated member


14


in place.




Referring to

FIG. 18



b


, an arcuate passage


106


is shown in the main shell


2


. A single arcuate passage


106


can be used if the proximal end


28


of the articulated member


14


has only one end. However, when the proximal end


28


has two tines


32


, as shown in

FIG. 18



d


, two arcuate passages


106


are used, with the passages being identical mirror images of each other. For clarity, only one passage


106


and one tine


32


are shown in

FIGS. 18



a


,


18




b


,


18




c


,


19


and


20


. Preferably, passage


106


is located toward the forward portion of the rear half


12


of main shell


2


, and curves upward towards the front half


10


. Passage


106


communicates with the interior of the helmet through slit


110


.




A resiliently flexible barb


108


is formed on each tine


32


. Barb


108


resiliently flattens down when the proximal end


28


of the articulated member


14


is inserted into arcuate passage


106


through slit


110


. Barb


108


springs back to its original rearward and upward protruding direction when it encounters pocket


112


, which is above and communicates with the arcuate passage


106


. Barb


108


abuts the rear surface


114


of pocket


112


to permanently retain the proximal end


28


in the main shell


2


. An access hole (not shown) connecting the pocket


112


with the exterior surface


8


could be added if it were desired to make the articulated member


14


removable by pressing barb


108


down.




Referring to

FIGS. 18



a


and


19


and


20


, main shell


2


is typically formed by a molding process, with a lower mold half (not shown) forming the interior surface


6


of the helmet, and a separable upper mold half (not shown) forming the exterior surface


8


. Because of this molding process, the arcuate passage


106


cannot be directly formed if main shell


2


is to be fabricated in a single molded piece. To get around these molding constraints, arcuate passage


106


can be formed by utilizing an upper die


116


attached to the upper mold half, and a lower die


117


attached to the lower mold half. The upper die


116


creates an upper void


118


during the molding process, while lower die


117


creates a lower void


119


. The upper die


116


and lower die


117


are offset so that when the two mold halves come together, the upper die


116


and the lower die


117


are side by side and overlap slightly. The region of die overlap forms the arcuate passage


106


and is greater than the thickness of the proximal end


28


so as to accommodate it. The total width of the upper die


116


and the lower die


117


when side by side is greater than the width of the proximal end


28


. The bottom


120


of upper die


116


forms an arcuate surface


122


which partially defines the bottom of the arcuate passage


106


, and also forms part of slit


110


through the interior surface


6


. The top


124


of lower die


117


forms a complementary arcuate surface


125


which partially defines the top of arcuate passage


106


, and also forms pocket


112


.




Referring to

FIGS. 18



b


and


20


, a downward protruding tab


126


can be formed on the proximal end


28


to help stabilize the articulated member


14


from lateral movement. Tab


126


contacts the inside surface


127


of the lower void


119


to prevent the proximal end from moving to the right. For added safety from possible contact with the top of the wearer's head, tab


126


can alternatively protrude upwardly (not shown) to contact the inside surface


128


of upper void


118


, or the tab can be partially punched from a cutout in the proximal end


28


(not shown) so as to be able to be flexed back into the cutout during a severe impact. For added stability, tabs can protrude both upwardly and downward (not shown).




Referring to

FIGS. 18



a


,


18




b


and


19


, a recess


129


is preferably formed on the interior surface


6


of the main shell


2


behind slit


110


to accommodate the articulated member


14


so that it is flush with the interior surface


6


. This allows a substantially continuous arc to be formed by the bottom surface


131


of the articulated member


14


and the interior surface


6


forward of the slit


110


, thereby providing greater comfort for the wearer.




Referring now to

FIGS. 21 and 22

, there is shown an alternative embodiment of the present invention wherein the articulated member


214


has a laterally arched central portion


215


which is joined at its midpoint to the rear half


112


of the helmet main shell


202


. At the ends of the arched central portion


215


are a pair of flex-arm extensions


215




a


and


215




b


which have cushion pads


216




a


and


216




b


at their distal ends for engaging the inwardly curved portion of the posterior of the head of the wearer. The articulated member


214


including both its laterally arched central portion


215


and its flexure extensions


215




a


and


215




b


can resiliently flex away from the head of a wearer when the wearer places the helmet on his/her head, and once the helmet is placed on the wearer's head, these members provide the resilient pressure against the inwardly curved portion of the posterior of the wearer's head. As in certain other embodiments the connection of the laterally arched central portion to 15 of the articulated member is forward of the back of the neck of the wearer. In these figures, the chin strap is shown in its ultimate position when the helmet is in place, and the chin strap is not attached to the articulated member.




Referring now to

FIGS. 23 and 24

, there is shown still another alternative embodiment of the present invention similar to the embodiment shown in

FIGS. 21 and 22

except that the flex arm extensions


215




a


′ and


215




b


′ are attached directly to the sides of the helmet such as by having a bent section


217


which fits through a slot opening


221


in the helmet so that the end


219


is captured recess


223


. The flex arms


215




a


′ and


215




b


′ provide similar flexure against the inwardly curved portion on the posterior of the head of the wearer, except that the mounting point of the proximal ends of the flex arms


215




a


′ and


215




b


′ are at the sides of the helmet at the slot opening


217


and recess


223


rather than at the top of the helmet.




Referring now to

FIGS. 25

,


26


and


27


there is disclosed still another alternative embodiment of the present invention wherein the attachment strap is padded and provides the padding between the helmet shell and the head of the wearer. The articulated member


315


is similar to the articulated member


14


illustrated in

FIGS. 15-17

but with the additional provision of arcuate slots


317




a


and


317




b


near the outer ends of the outer binds


324


on the “T” at the distal end of the articulated member


315


. An elongated wraparound padded strap


318


is slidably passed through the slots


317




a


and


317




b


so that the forward ends


219


thereof wrap around the side of the head of the wearer between the head of the wearer and the lower sides of the helmet shell for attachment to the helmet shell. In the preferred version of this embodiment and as shown in

FIG. 26

, the strap


318


is made with a brushed nylon outside surface that operates as a loop fastener material of the hook and loop type fastener type and surrounds foam padding


321


such as polyester foam of 1.5 pound density. The helmet includes patches of loop type fastening material such as the Velcro c hook type material


20


as shown in

FIG. 17



b


and which is attached to the helmet shell along the interior sides. Thus, this strap


318


which has some elasticity helps provide the pressure for the articulated member


315


against the wearer's head and can be adjusted in length by positioning the ends


319


at different locations with respect to the hook-type fasten material within the helmet and at the same time provide the necessary padding between the wearer's head and the helmet shell itself.




It is to be understood that the present invention is not limited to the sole embodiments described above and illustrated herein, but encompasses any and all variations falling within the scope of the appended claims.



Claims
  • 1. A bicycle helmet comprising:a shell assembly substantially covering a top portion of a wearer's head only above the ears of the wearer and having a front, a back, opposite sides and a bottom edge, at least one articulated member depending from the shell assembly and having a proximal end and a distal end, the proximal end secured to the inside of the back of said shell assembly, above said bottom edge of said shell assembly, the articulated member having a length that extends downwardly beyond the bottom rear edge of the helmet to position said distal end to continuously engage the back of the head of the wearer and free from direct engagement with any portion of said shell assembly other than where said proximal end is secured to said shell assembly, said articulated member being resiently flexible for allowing the distal end of the articulated member to resiliently flex rearward when the helmet is donned and to provide a continuous resilient forward pressure against an inwardly curved portion on the posterior of a wearer's head when the helmet is in place on the head of the wearer, thereby providing a more securely fitted helmet; and a flexible connection between the articulated member and the opposite sides of the shell assembly including at least one elastically elongatable strap portion for providing additional resilient forward pressure against an inwardly curved portion on the posterior of a wearer's head.
  • 2. A support device for retaining a bicycle helmet on the head of a wearer said helmet having a shell assembly with a front and a back substantially covering a top portion of the head of a wearer with the bottom edge of the helmet above the ears of the wearer comprising:an arcuate arm for mounting on the inside of said back of the helmet and having a length and curved shape that extends downwardly beyond the bottom edge of the helmet for engaging the back of the head of a wearer below the widest region of the head of a wearer, said arm being resiliently flexible to provide a continuous resilient forward pressure against an inwardly curved portion on the posterior of a wearer's head, the arcuate arm having a length that extends downwardly beyond the bottom rear edge of the helmet to position the distal end of said arm to continuously engage the back of the head of the wearer below the widest region of the head of the wearer and free from engagement with any portion of said shell assembly other than where that proximal end of said arm is secured to said shell assembly.
  • 3. A bicycle helmet comprising:a shell assembly substantially covering a top portion of a wearer's head and having a front, a back and opposite sides; at least one articulated member depending from the shell assembly and having a proximal end and a distal end, the proximal end secured to the inside of the back of said shell assembly; said articulated member being resiliently flexible for allowing the distal end of the articulated member to resiliently flex rearward when the helmet is donned to provide a resilient forward pressure against an inwardly curved portion on the posterior of a wearer's head, thereby providing a more securely fitted helmet; a flexible connection between the articulated member and the opposite sides of the shell assembly including at least one elastically elongatable strap portion for providing additional resilient forward pressure against an inwardly curved portion on the posterior of a wearer's head; and means for adjustably attaching the proximal end of said articulated member relative to the shell assembly.
  • 4. A bicycle helmet comprising:a shell assembly substantially covering a top portion of a wearer's head only above the ears of the wearer and having a front, a back, opposite sides and a bottom edge; at least one articulated member depending from the shell assembly and having a proximal end and a distal end, the proximal end secured to the inside of the back of said shell assembly above said bottom edge of said shell assembly, said articulated member having a length that extends downwardly beyond the bottom rear edge of the helmet to position said distal end to continuously engage the back of the head of the wearer below the widest region of the head of the wearer; said articulated member being resiliently flexible for allowing the distal end of the articulated member to resiliently flex rearward when the helmet is donned to provide a continuous resilient forward pressure against an inwardly curved portion on the posterior of a wearer's head, thereby providing a more securely fitted helmet when the helmet is in place on the head of the wearer; and a flexible connection between the articulated member and the opposite sides of the shell assembly including at least one elastically elongatable strap portion for providing additional resilient forward pressure against an inwardly curved portion on the posterior of a wearer's head and a hook and loop type fastener forming an adjustable connection.
  • 5. A bicycle helmet comprising:a shell assembly substantially covering a top portion of a wearer's head and having a front, a back and opposite sides; at least one articulated member depending from the shell assembly and having a proximal end and a distal end, the proximal end secured to the inside of the back of said shell assembly; said articulated member being resiliently flexible for allowing the distal end of the articulated member to resiliently flex rearward when the helmet is donned to provide a resilient forward pressure against an inwardly curved portion on the posterior of a wearer's head, thereby providing a more securely fitted helmet; and a flexible connection between the articulated member and the opposite sides of the shell assembly including at least one elastically elongatable strap portion for providing additional resilient forward pressure against an inwardly curved portion on the posterior of a wearer's head and said articulated member being T-shaped with the top of the “T” inwardly curved in a lateral direction to extend around the posterior of a wearer's head.
  • 6. A support device for retaining a bicycle helmet on the head of a wearer said helmet having a shell assembly with a front and a back substantially covering a top portion of the head of a wearer comprising:an arcuate arm for mounting on said back of the helmet so that the arm extends downwardly beyond the bottom rear edge of the helmet for engaging the back of the head of a wearer below the widest region of the head of a wearer, said arm being resiliently flexible to provide a resilient forward pressure against an inwardly curved portion on the posterior of a wearer's head; a flexible connection including an elastic strap for connecting the lower end of said arm to opposite sides of a helmet; and means for adjustably attaching the end of said arcuate arm mounted on the back of the helmet relative to the shell assembly.
  • 7. A support device for retaining a bicycle helmet on the head of a wearer said helmet having a shell assembly with a front and a back substantially covering a top portion of the head of a wearer comprising:an arcuate arm for mounting on said back of the helmet so that the arm extends downwardly beyond the bottom rear edge of the helmet for engaging the back of the head of a wearer below the widest region of the head of a wearer, said arm being resiliently flexible to provide a resilient forward pressure against an inwardly curved portion on the posterior of a wearer's head; and a flexible connection including an elastic strap for connecting the lower end of said arm to opposite sides of a helmet; said arcuate arm being T-shaped with the top of the “T” inwardly curved in a lateral direction to extend around the posterior of a wearer's head.
  • 8. A bicycle helmet comprising:a shell assembly having a front portion and a back portion substantially covering the top portion of the head of a wearer; an arcuate arm mounted on said back portion of the helmet so that the arm extends downwardly beyond the bottom rear edge of the helmet for engaging the back of the head of a wearer below the widest region of the head of a wearer; an adjustable connection including an elastic strap for connecting the lower end of said arm to opposite sides of the helmet; and means for adjustably attaching the end of said arcuate arm mounted on the back of the helmet relative to the shell assembly.
  • 9. A bicycle helmet comprising:a shell assembly having a front portion and a back portion substantially covering the top portion only above the ears of the head of a wearer and a bottom edge; an arcuate arm mounted on said back portion of the helmet so that the arm extends downwardly beyond the bottom rear edge of the helmet for continuously engaging the back of the head of a wearer below the widest region of the head of a wearer and free from direct engagement with any portion of said shell assembly other than where said arcuate arm is mounted on said shell assembly; and adjustable connection including an elastic strap for connecting the lower end of said arm to opposite sides of the helmet and a hook and loop type fastener forming an adjustable connection.
  • 10. A bicycle helmet comprising:a shell assembly having a front portion and a back portion substantially covering the top portion of the head of a wearer; an arcuate arm mounted on said back portion of the helmet so that the arm extends downwardly beyond the bottom rear edge of the helmet for engaging the back of the head of a wearer below the widest region of the head of a wearer; and an adjustable connection including an elastic strap for connecting the lower end of said arm to opposite sides of the helmet; said arcuate arm being T-shaped with the top of the “T” inwardly curved in a lateral direction to extend around the posterior of a wearer's head.
RELATED APPLICATIONS

This application is a continuation of U.S. application Ser. No. 08/432,123, filed May 17, 1995 (now U.S. Pat. No. 5,887,288, issued Mar. 30, 1999), which was a continuation-in part of U.S. application Ser. No. 08/088,878, filed Jul. 8, 1993 (now U.S. Pat. No. 5,659,900, issued Aug. 26, 1997), though PCT Application PCT/US94/07643, filed Jul. 8, 1994.

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Continuations (1)
Number Date Country
Parent 08/432123 May 1995 US
Child 09/280254 US
Continuation in Parts (1)
Number Date Country
Parent 08/088878 US
Child 08/432123 US