The present disclosure relates broadly to riding platform constructions, and more specifically, to improvements in skateboard truck construction.
As shown
In use, the bushings, especially the bushing 44 sandwiched between base plate 32 and hanger flange 24 dictate the responsiveness and resistance of the truck 20 to departing from a level riding platform to a tilted deck when turning. Tightening or loosening the kingpin nut 54 is a primary method of changing the responsiveness and relative “looseness” of the truck. For example, a relatively tight kingpin nut will compress the base plate side bushing 44 more creating additional resistance to turning while a relatively loose kingpin nut will compress the base plate side bushing 44 to a lesser extent allowing the truck and attached skateboard deck to make sharper turns and generally be more maneuverable. Alternative bushings with different hardness ratings may be used to vary the “stiffness” or “looseness” of the ride as well.
Loose trucks are often desirable to the rider but are also increasingly unstable resulting in increased deck wobble relative to the hanger and attached wheels. Such looseness often results in “wheel bite” or “wheel rub” wherein the compressed side wheel actually makes contact with the underside the deck acting as a brake and stopping the rolling motion of the skateboard, much to the detriment of the rider who is often propelled off the skateboard. A potential fix is to wax the likely areas of wheel rub to lessen the severity of the braking action. However, this requires the rider to frequently wax and maintain the area. As a result, riders frequent vary the tightness of the trucks depending on the type of ride sought until a tradeoff between maneuverability and stability is achieved.
As shown in
The first issue often posed by the conventional truck construction may be described as “popout” and occurs when the lower edge 60 of the stretched side 58 of the bushing 44 slips out and over the relatively low sidewall 62 of the lower cup washer 42. As a result, the bushing is not constrained within the confines of the lower cup washer and the popped out region 60 must overcome the resistance of cup washer sidewall 22 to return to a central position.
A related issue is posed by the sidewall 62 of the lower cup washer 42 since the sidewall presents a sharp outer edge which engages a portion of the bushing during use and over time and creates a wear region on the bushing where the surface of the bushing repeatably slides over the sharp outer edge of the cup washer.
Yet another issue commonly encountered is the enlargement of the central bore 64 of the bushing 44 as the stretched side is pulled away from the kingpin 52 leaving an enlarged opening 66 to one side of the kingpin. This frequent stretching of the central region of the bushing 44 creates a loose fit between the kingpin 52 and surrounding bushing 44. The aperture through which the kingpin extends through the bushing commonly stretches out creating a loose fit between the bushing and kingpin. Often, this stretched portion is asymmetrical and creates an uneven riding experience on one side or the other. Moreover, the bushing degrades much quicker over time which reduces the responsiveness of the truck. This elongation and distortion of the inner bore and consequentially, the overall geometry of the lower bushing, harms the ability of the truck to return to center and impairs the riding experience.
It will be appreciated that all the foregoing issues contribute to “chewing” up and deforming the bushing 44 further degrading its ability to return the truck to a level center position from a tilted position. Such degradation increases the likelihood of an uncontrollably loose truck increasing the likelihood of undesirable wheel rub. In addition to the riding experience degradation and safety issues posed by the degraded bushing, the bushings must be maintained and replaced more often than necessary which adds to the overall maintenance time and ownership costs over a lifetime of the skateboard.
Given the drawbacks of the prior approaches to a skateboard truck, there exists a need for an improved skateboard truck construction better able to withstand the forces imparted on the bushings during use.
In accordance with the embodiments disclosed herein, a truck assembly for use with a skateboard deck and a set of skateboard wheels may entail employing a truck hanger with a pivot pin extension and a flange with an aperture along with a mounting plate having a pivot cup to receive the pivot pin extension and a bushing receiving well at least partially defined by a sidewall extending from the mounting plate and terminating in a truck hanger facing rollover edge while a multi-diameter bushing may extend from the hanger flange and into the well and also extending beyond the rollover edge that may be paired with a second bushing aligned using a first fastener and sandwiched between a complementary fastener and the flange. Such configuration aims to inhibit relative movement between a portion of the multi-diameter bushing and the well to avoid bushing popout and deformation issues.
In further accordance with the principles and embodiments described herein, at least one bushing includes a constant diameter section to secure one end of the bushing within the well while also providing an enlarged diameter section that may cooperate with the rollover edge and the flange to restore an untilted configuration between the hanger and mounting plate.
In yet another embodiment, the truck assembly may incorporate a kingpin and nut to secure the hanger to the mounting plate and position the bushings.
In yet another embodiment, the multi-diameter bushing transitions from a constant diameter to an outwardly tapering diameter proximate the rollover edge.
Methods of assembling a truck incorporating a multi-diameter, partially captured bushing are also disclosed herein.
An improved skateboard truck assembly, generally designated 120, is depicted in
With continued reference to
As shown in cross-section in
Still referring to
With the foregoing configuration in mind as shown in
The improvement in the skateboard truck assembly 120 will be more apparent when referring to
As with other skateboard truck assemblies, the kingpin nut 154 may be tightened or loosened to vary the relative tightness or looseness of the trucks. However, it will be appreciated the skateboard truck assembly disclosed herein may allow for increased instability to allow a greater degree of freedom for maneuverability while avoiding the displacement and deformation of conventional truck assemblies. Overall, the bushing well and associated bushing features cooperate to preserve the original shape of the bushing 153 and reduce significant wear and tear over time while also preserving the ability to vary the ride characteristics by tightening or loosening the kingpin nut. It will be further appreciated that the shape of the mounting plate side bushing 153 with the lower section 155 fitting within or otherwise plugged into the bushing well 141 or complementary form cavity in the mounting plate 132 (base plate) and the frustoconical upper section 157 allows for a looser truck adjustment resulting in favorable instability for making quicker turns while also retaining a favorable spring return to center where stability is preferred such as when riding straight ahead or coming out of a turn and returning to a level riding position. The use of a lower kingpin 152 (and kingpin adjustment nut 154) in the baseplate 132 is made possible from the reduced range of adjustment of the adjustment nut needed to achieve a loose ride while avoiding typical side effects from doing so, such as wheel rub. Compared to a conventional truck assembly, the kingpin adjustment nut 154 may be turned in the loosening direction less than a conventional kingpin nut and still provide the desired quick turning ride and return to center ride characteristics while inhibiting or reducing the likelihood of wheel rub.
Materials and methods of manufacturing: Conventional materials used for manufacturing skateboard trucks may be used. The captured bushing may be made by pouring or casting into a mold shaped to produce the captured bushing with kingpin receiving hole. This avoids the expense and manufacturing difficulties relating to overmolding or fusing a two-piece bushing. The mounting plate with the bushing well may be made by casting, pouring, stamping, grinding, drilling, die-casting, or other suitable metal working process.
In accordance with this disclosure and the embodiments herein, an improved skateboard truck assembly may comprise a truck hanger having an axle section with opposing wheel receiving ends, the hanger further having a pivot pin extension and a kingpin receiving flange with an aperture, the truck assembly further including amounting plate with a pivot cup receiving the pivot pin extension of the truck hanger and further including a well with a bottom surface and surrounding collar or sidewall extending toward the truck hanger and terminating in a truck hanger facing rollover edge, a first bushing extends between the hanger flange and the bottom surface of the well, the first bushing having a first diameter at least partially captured in at least a portion of the well and a second expanded diameter extending beyond the rollover edge, the first bushing further including an end abutting a surface of the hanger flange, and a second bushing secured between an opposing second surface of the hanger flange and a fastener with a kingpin passing through the bushings and flange and securing the hanger to the mounting plate with the pivot pin nested in the pivot cup.
Certain objects and advantages of the invention are described herein. Of course, it is to be understood that not necessarily all such objects or advantages may be achieved in accordance with any particular embodiment of the invention. Thus, for example, those skilled in the art will recognize that the invention may be embodied or carried out in a manner that achieves or optimizes one advantage or group of advantages as taught herein without necessarily achieving other objects or advantages as may be taught or suggested herein.
The disclosure set forth above may encompass multiple distinct examples with independent utility. Although each of these has been disclosed in its preferred form(s), the specific embodiments thereof as disclosed and illustrated herein are not to be considered in a limiting sense, because numerous variations are possible. To the extent that section headings are used within this disclosure, such headings are for organizational purposes only. The subject matter of the invention(s) includes all novel and nonobvious combinations and sub-combinations of the various elements, features, functions, and/or properties disclosed herein. The following claims particularly point out certain combinations and sub-combinations regarded as novel and nonobvious. Other combinations and sub-combinations of features, functions, elements, and/or properties may be claimed in applications claiming priority from this or a related application. Such claims, whether broader, narrower, equal, or different in scope to the original claims, also are regarded as included within the subject matter of the present disclosure.
This application claims the benefit of U.S. provisional application No. 63/062,771, filed on Aug. 7, 2020, and which is hereby incorporated by reference in its entirety.
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Number | Date | Country | |
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63062771 | Aug 2020 | US |