1. Field of the Invention
The present invention relates to a skewed sheet correcting device that corrects a skew of a sheet in an image forming apparatus and an image forming apparatus including the same.
2. Description of the Related Art
Generally, a position where an image is recorded with respect to a position of a sheet (hereinafter, referred to as “recording accuracy”) is an important element for an image quality in the image forming apparatus. Therefore, in an image forming apparatus of a related art, various skewed sheet correcting devices are provided in order to improve the recording accuracy.
For example, a skewed sheet correcting device that allows a leading edge of a sheet which is conveyed by a pair of conveying rollers to abut on a shutter member so as to be latched with the shutter member, rotates the shutter member to be retracted when the sheet forms a predetermined loop, and allows the sheet to pass through the shutter member is suggested (U.S. Pat. No. 6,011,948).
However, in the skewed sheet correcting device of the related art described above, generally the shutter member is urged by a urging portion such as a spring in advance and a body of the sheet that forms a predetermined loop is affected by the urging force of the urging portion to push the shutter member so as to be retracted.
However, in order to allow a sheet having a lower rigidity such as a thin sheet as compared with a sheet having a higher rigidity such as a thick sheet to pass through the shutter member, it is required to set the urging force of the shutter member to be low. In this case, the sheet having a higher rigidity such as a thick sheet undesirably passes through the shutter member without forming a sufficient loop and thus the skew feeding of the sheet is not appropriately corrected.
In order to solve the above-mentioned problems, a configuration in which the shutter member is retracted under the condition where a detector that detects a leading edge of a sheet is provided and the skew feeding is appropriately corrected is suggested (Japanese Patent Laid-Open No. 9-86726). However, when the detector that detects the leading edge of the sheet is provided, the number of components is increased, leading to a large size and a high cost of the device. Further, Japanese Patent Laid-Open No. 2008-120484 discloses a device including a first gate and a second gate where if the second gate is pushed by the leading edge of a sheet to be conveyed so as to rotate to a correction position, a rotation inhibition plate moves so as to allow the first gate to be rotatable. However, this configuration may not correct the skew feeding of a sheet in which an angle at the second gate side between two angles at the leading edge of the sheet is led.
It is desirable to provide a skewed sheet correcting device that is capable of correcting the skew feeding regardless of the rigidity of a sheet without increasing the size and the cost.
A skewed sheet correcting device according to the present invention includes: a conveying portion which conveys a sheet; first and second shutter members which are arranged along a width direction perpendicular to the sheet conveyance direction and disposed downstream of the conveying portion in the sheet conveyance direction, wherein the first and second shutter members move to a first position in which the shutter members are pushed to be movable by a leading edge of the sheet which is conveyed by the conveying portion, a second position which is disposed further downstream than the first position in the sheet conveyance direction to latch the leading edge of the sheet, and a third position which allows the sheet to pass; and a movement regulating portion which, when the first shutter member does not move to the second position, regulates the second shutter member that has moved in the second position in the second position, when the second shutter member does not move to the second position, regulates the first shutter member which has moved in the second position in the second position, and, when both the first shutter member and the second shutter member move to the second position, allows the first and second shutter members to move to the third position.
According to the present invention, it is possible to surely correct the skew feeding of a sheet.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, with reference to accompanying drawings, exemplary embodiments of the present invention will be illustratively described in detail. A size, a material, a shape, or a relative arrangement of components described in the following embodiments may be appropriately varied depending on the configuration of an apparatus to which the present invention is applied or various conditions. Therefore, if not specifically described, a scope of the present invention is not limited thereto.
First, an entire configuration of a skewed sheet correcting device according to a first embodiment and an image forming apparatus including the same will be described with reference to
A sheet 4 which is accommodated in a feeding unit U and formed of a paper or a synthetic resin is supplied by a feeding roller 18 and then divided by a dividing portion (not shown) one by one to be fed.
The sheet 4 which is fed by the feeding roller 18 is conveyed by a pair of conveying rollers 19 and then sent to a skewed sheet correcting device R disposed further downstream of a sheet conveyance direction (hereinafter, simply referred to as “downstream”). The skew feeding of the sheet 4 is corrected by the skewed sheet correcting device R and then the sheet is conveyed to a photosensitive drum 23 as an image bearing member (electrophotographic photosensitive member) that forms an image forming portion. Further, in the downstream in the vicinity of the skewed sheet correcting device R, and in the further upstream of the sheet conveyance direction compared to the photosensitive drum 23 (hereinafter, simply referred to as “upstream”), a sensor 20 which serves as a sheet detector is disposed to detect the passage of the sheet 4.
In the meantime, a surface of the photosensitive drum 23 is uniformly charged by a charger. A laser scanner 24 controlled by the control unit 25 scans laser light on the photosensitive drum 23 in accordance with image information to form a latent image. A toner is supplied onto the photosensitive drum 23 on which the latent image is formed from a development device to form a toner image. A cleaning device that cleans the photosensitive drum 23, a charger, the development device, and a cleaning portion that cleans the photosensitive drum after being transferred which serve as a processer which operates therefor are provided in a process cartridge 22 which serves as an image forming portion. The process cartridge 22 is detachably attachable to the image forming apparatus.
At the time when the sensor 20 detects the sheet 4, the laser scanner 24 forms a latent image on a surface of the photosensitive drum 23 to form the toner image on the surface of the photosensitive drum 23 by a series of process operations of the process cartridge 22.
The sheet 4 is conveyed between the photosensitive drum 23 and the transfer charger 21 in synchronization with the rotation of the photosensitive drum 23 and the toner image which is formed on the photosensitive drum 23 is transferred on the sheet 4 by the transfer charger 21.
Here, as illustrated in
The sheet 4 on which the image is transferred is conveyed to a fixing unit 28 and heated and pressurized by the fixing unit 28 so that the toner image is fixed on the sheet 4, and then discharged to the outside of the device by a pair of discharging rollers 26 and 27.
Next, a mechanism of the skew feeding correction by the skewed sheet correcting device according to this embodiment will be described.
In
In the vicinity of the pair of registration rollers 8 and 10, a plurality of shutter members 1a and 1b is provided in order to correct the skew feeding of the sheet. The shutter members 1a and 1b are provided in an axial direction (a width direction perpendicular to the sheet conveyance direction). The plurality of shutter members 1a and 1b is disposed further downstream of the sheet conveyance direction than the pair of conveying rollers 16 and further upstream of the sheet conveyance direction than the pair of registration rollers 8 and 10. The shutter members 1a and 1b are provided so as to be rotatable independently from the driven registration roller shaft 7 of the driven registration roller 8 and are movable in a first position, a second position, and a third position. The first position is a position where a leading edge of the sheet 4 does not abut on the abutting surfaces 3a and 3b (
In the upstream side of the sheet conveyance direction of nip portions of the driven registration roller 8 and the drive registration roller 10, the abutting surfaces 3a and 3b of the shutter members 1a and 1b are disposed (
The shutter members 1a and 1b may freely rotate between the first position in which the leading edge of the sheet 4 does not abut on the abutting surfaces 3a and 3b (
For example, when the shutter member 1b rotates prior to the shutter member 1a, the shutter member 1b stops the rotation in the second position to wait until the shutter member 1a reaches the second position. If the second position is set in a predetermined position where the skew feeding of the sheet is appropriately corrected, an advancing side of the skew feeding of the leading edge of the sheet 4 needs to wait a lagging side by this operation so that the skew feeding of the sheet is corrected (
Next, as for the first embodiment that achieves a series of skew feeding correcting operations in which the shutter members 1a and 1b reach from the first position to the second position and the third position, pass the sheet, and then returns to the first position, the motions and the roles of component parts will be described in detail.
The skewed sheet correcting device R is provided with a movement regulating portion configured as described below. The movement regulating portion abuts on a shutter member of the plurality of shutter members 1a and 1b which does not move to the second position to regulate the shutter member which moves to the second position in the second position. Further, all of the shutter members move to the second position to release the abutting state so that the movement regulating portion allows all of the shutter members which move to the second position to move to the third position.
The movement regulating portion according to this embodiment includes levers 2a and 2b as lever members (interlocking member) and a stopper member 5 which will be described below.
As illustrated in
As illustrated in
In the meantime, as illustrated in
For example, as illustrated in
In the meantime, as illustrated in
While the shutter member 1b is in the second position and stops the rotation, the sheet 4 is pushed in by the pair of conveying rollers 16 which is the first conveying portion. Therefore, as illustrated in
Thus, since both the levers 2a and 2b are capable of entering the groove of the stopper member 5, as illustrated in
When a trailing edge of the sheet completely passes the shutter members 1a and 1b, the levers 2a and 2b are extruded from the groove of the stopper member 5 by the urging force of the torsion coil springs 15a and 15b (force in a direction of an arrow B illustrated in
As described above, according to this embodiment, under a condition where the plurality of shutter members 1a and 1b are pushed to the second position that latches the leading edge of the sheet, all of the plurality of shutter members 1a and 1b is retracted from the second position to the third position that allows the sheet to pass. Therefore, it is possible to surely correct the skew feeding of a sheet regardless of the rigidity of the sheet without increasing the size and the cost of the device.
Next, as for a second embodiment that achieves a series of skew feeding correcting operations, motions and roles of component parts will be described in detail.
Also in the second embodiment, similarly to the above-described embodiment, the skewed sheet correcting device R has a movement regulating portion that is configured as described below. The movement regulating portion according to this embodiment includes a cylinder member 38 as a rotational member which will be described below, slide pins 37a and 37b as a sliding member (interlocking member), and a stopper member 31.
As illustrated in
In the meantime, as illustrated in
As illustrated in
Further, as illustrated in
Hereinafter, operations of members that correct a sheet fed to be skewed will be described. Here, operations of members when the shutter member 1b is pushed in the sheet prior to the shutter member 1a will be described.
If the shutter member 1b is pushed in the sheet to start the rotation, as illustrated in
If the shutter member 1b is pushed in the sheet to rotate to the second position, the slide pin 37b is deviated from the edge 31b of the stopper member 31. In this case, the shutter member 1b pushes the abutting surface 38b of the cylinder member 38 to rotate the cylinder member 38. However, if the shutter member 1a does not reach the second position, the slide pin 37a abuts on the edge 31a of the stopper member 31. Accordingly, the cylinder member 38 does not rotate. As a result, as illustrated in
Even while the shutter member 1b stops in the second position, the sheet 4 is pushed in by the pair of conveying rollers 16 which is the first conveying portion. Therefore, as illustrated in
As a result, at a time when the shutter member 1a moves to the second position and the slide pin 37a is deviated from the edge 31a of the shutter member 1a as illustrated in
If the trailing edge of the sheet 4 completely passes the shutter members 1a and 1b, the shutter members 1a and 1b return from the third position to the second and first positions by the urging force of the torsion coil springs 39a and 39b. Further, the cylinder member 38 in which the pushing by the shutter members 1a and 1b is released returns to the initial position by a urging portion which is not illustrated. If the cylinder member 38 returns to an initial position, the slide pins 37a and 37b return to the outside by the urging force of the compression spring 30.
As described above, this embodiment may achieve the same effect as the above-described embodiment. That is, under a condition where the plurality of shutter members 1a and 1b is pushed to the second position that latches the leading edge of the sheet, all of the plurality of shutter members 1a and 1b is retracted from the second position to the third position that allows the sheet to pass. Therefore, it is possible to surely correct the skew feeding of a sheet regardless of the rigidity of the sheet without increasing the size and the cost of the device.
In the above-described embodiment, as the process cartridge which is detachably attachable to the image forming apparatus, the process cartridge having the photosensitive drum, and a charger, a development portion, and a cleaning portion which serve as a processor which operates for the photosensitive drum integrally combined therein is described. However, the process cartridge is not limited thereto. The processor cartridge may have any one of the charger, a development portion, and the cleaning portion other than the photosensitive drum to be integrally combined.
In the above-described embodiment, a configuration where the process cartridge including the photosensitive drum is detachably attachable to the image forming apparatus is described, but the invention is not limited thereto. For example, an image forming apparatus may have configuration members which are assembled therein or have detachable configuration members.
In the above-described embodiment, even though a printer is exemplified as an image forming apparatus, the invention is not limited thereto. For example, the image forming apparatus may be other image forming apparatus such as a copying machine or a facsimile or other image forming apparatus such as a multifunctional peripheral in which functions of the copying machine and the facsimile are combined. If the present invention is applied to the skewed sheet correcting device used in the image forming apparatus, the same effect may be obtained.
Further, in the above-described embodiment, even though a configuration in which the skewed sheet correcting device that corrects the skew feeding of the sheet is applied to the conveying apparatus that conveys the sheet in the image forming portion that forms an image on the sheet such as a recording sheet as a recording target is exemplified, the invention is not limited thereto. For example, if the skewed sheet correcting device that corrects the skew feeding of the sheet is applied to the conveying apparatus that conveys the sheet to an image reading unit that reads an image on the sheet such as an original as a reading target, the same effect may be obtained.
In the above-described embodiment, even though an electrophotographic system is exemplified as a recording system, the invention is not limited thereto. For example, other recording system such as an inkjet system may be applied thereto.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2012-015307, filed Jan. 27, 2012, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2012-015307 | Jan 2012 | JP | national |