The present invention belongs to a loading device, and in particular, relates to a skid steer loader.
A skid steer loader is a small-sized loading machine for implementing vehicle steering by using a linear velocity difference between wheels on two sides. The skid. steer loader usually includes a chassis frame, a hydraulic walking system, a cab, a power system, an electro-hydraulic control system, a working apparatus, and the like. Skid steer loaders are mainly applied to scenarios with a narrow operating site, uneven ground, or frequent switching between different tasks.
At present, the skid steer loader has the main problems of relatively large noise; difficulty in daily disassembly and maintenance because the cab, the power system, the walking system, and the electro-hydraulic control system of the loader are all integrated and assembled to the chassis frame, the structure is very compact, and fields of view of the components assembled inside the loader are limited; and lower loading and lifting capabilities than that of a general-purpose loader.
The technical problem to be resolved in the present invention is to provide a new skid steer loader for the problem of poor working efficiency caused by difficult disassembly and maintenance of an existing skid steer loader.
Technical Solution
The present invention is implemented by the following technical solutions:
A skid steer loader is provided, including a chassis frame 1, a cab 2, a main beam 3, and a bucket 4.
The chassis frame 1 is assembled with a walking system to form a movable chassis of the skid steer loader, and a power system of the skid steer loader is assembled to a tail portion of the chassis frame 1.
The cab 2 is arranged on a front portion of the chassis frame 1 in an overturning manner, one side of the bottom of the cab 2 is fixedly hinged to the chassis frame 1, the other side of the bottom of the cab is supported and connected to the chassis frame 1 at a position other than the hinged position by a telescopic support rod 26, and the cab 2 is horizontally placed on the chassis frame 1 when the telescopic support rod 26 is in a retracted state and overturns forward when the telescopic support rod 26 is in an extended state, to expand an inspection space between the cab and the power system.
A tail end of the main beam 3 is movably hinged to the tail portion of the chassis frame 1 by a four-bar linkage mechanism 31, the bucket 4 is assembled to a front end of the main beam 3, a loading and unloading oil cylinder 51 for driving loading and unloading is assembled between the bucket 4 and the main beam 3, and a lifting oil cylinder 52 for driving the main beam to swing up and down to lift and lower the bucket is assembled between the main beam 3 and the chassis frame 1.
Further, two groups of main beams 3 are arranged on two sides of the cab 2 in parallel, the two groups of main beams 3 are integrally connected by horizontal connectors located at front and rear positions of the cab 2, front ends of the two groups of main beams 3 are connected to the bucket 4 by two groups of synchronized loading and unloading oil cylinders 51, tail ends of the two groups of main beams are movably hinged to the chassis frame 1 by four-bar linkage mechanisms 31, and two groups of synchronized lifting oil cylinders 52 are arranged between the chassis frame 1 and the two groups of main beams 3.
Further, a top of the bucket 4 and the horizontal connector in front of the cab 2 are respectively provided with pedals, and the pedals form an access passage of the cab 2.
Further, the four-bar linkage mechanism 31 includes a swing frame 311, a rear connecting rod 312, and a front connecting rod 313, the swing frame 311 is fixed to the tail end of the main beam 3, two hinge points arranged on the swing frame are respectively hinged to the rear connecting rod 312 and the front connecting rod 313, the rear connecting rod 312 and the front connecting rod 313 are respectively fixedly hinged to two hinge point positions on the chassis frame 1, the rear connecting rod 312 is located behind the front connecting rod 313, a hinge point position of the rear connecting rod on the chassis frame 1 is higher than a hinge point position of the front connecting rod, and a length of the rear connecting rod is less than that of the front connecting rod.
One end of the lifting oil cylinder 52 is fixedly hinged to the chassis frame 1, and the other end of the lifting oil cylinder is hinged to a third hinge point position on the swing frame 311.
Further, the lifting oil cylinder 52 is perpendicular to the main beam 3 when the bucket 4 is lowered to a lowest position.
Further, a ratio of a distance between the hinge points of the swing frame 311 with the rear connecting rod 312 and the front connecting rod 313 to a distance between hinge points on two ends of the rear connecting rod 312 to a distance between the hinge points of the chassis frame 1 with the rear connecting rod 312 and the front connecting rod 313 to a distance between hinge points on two ends of the front connecting rod 313 is 12:11:18:16.
Further, a cab safety rod 25 is arranged on the telescopic support rod 26, the cab safety rod 25 is a hollow sleeve rod and is freely sleeved on the telescopic support rod 26 the cab safety rod and a small diameter end of the telescopic support rod 26 are hinged and assembled to a same hinge point, and an axial length of the cab safety rod does not exceed a length of a small diameter rod of the telescopic support rod.
Further, a main beam safety rod 34 is arranged on the main beam 3, one end of the main beam safety rod 34 is hinged to a hinge point of the main beam 3 and the lifting oil cylinder 52, and a safety rod fixing plate 35 for detachably fixing the main beam safety rod 34 is arranged at a position at which the hinge point is close to the front end of the main beam. The main beam safety rod 34 is provided with a through groove for accommodating a piston rod of the lifting oil cylinder 52, a length of the through groove corresponds to an extending length of the piston rod of the lifting oil cylinder 52, and when the main beam 3 controls the bucket 4 to be in a lifted state, the main beam safety rod 34 swings to cover the piston rod of the lifting oil cylinder 52, and an end portion of the main beam safety rod abuts against an end portion of a cylinder barrel of the lifting oil cylinder 52, to prevent the piston rod of the lifting oil cylinder from retracting into the cylinder barrel.
Further, the tail portion of the chassis frame 1 is divided into a left frame 11 and a right frame 12, and concave spaces are respectively formed inside the left frame 11 and the right frame 12 for fixedly embedding a hydraulic oil tank module 61 and a fuel tank module 62 of the power system.
Further, the power system on the chassis frame 1 is integrated and assembled between the left frame 11 and the right frame 12, the left frame 11 and the right frame 12 are connected by a left and right frame connector 74, an air filter element 73 is fixedly arranged on the left and right frame connector 74, an air inlet of the air filter element 73 is connected to an air inlet connecting pipe 71 arranged on the frame on one side by an air inlet guide pipe 72, and an air outlet of the air filter element is connected to an air inlet unit of the power system by a pipe.
An exhaust port of the power system is connected to an exhaust tail pipe 76 by an exhaust flange pipe 75, and the exhaust tail pipe 76 is fixed by a tail pipe support 77 on the frame on the other side and extends out of a top middle cover.
Further, a heat dissipation water tank 81 of the power system is assembled between the left frame 11 and the right frame 12, one side of the heat dissipation water tank 81 is hinged to a tail portion of the frame on one side, a water tank lock pin 83 arranged on the other side of the heat dissipation water tank 81 is inserted into a bolt limiting block 84 on the frame on the other side, to lock and assemble the heat dissipation water tank, engagement of the water tank lock pin 83 with the bolt limiting block 84 is released, and the heat dissipation water tank 81 is opened outward to expose the internal power system.
An air guide cover 85 covering an entire cross section of the heat dissipation water tank is arranged on an inner side of the heat dissipation water tank 81, and the air guide cover 85 is engaged with an air outlet of a heat dissipation fan 86 of the power system when the heat dissipation water tank 81 is in a locked state.
A cooling water channel and a hydraulic oil channel are provided inside the heat dissipation water tank 81, an engine upper water pipe 91 and an engine lower water pipe 92 of the power system are respectively engaged with two ends of the cooling water channel, and hydraulic oil in a hydraulic return pipe of the power system flows back into a hydraulic oil tank through the hydraulic oil channel.
Beneficial Effects
The present invention has the following beneficial effects.
1. According to the skid steer loader of the present invention, the four-bar linkage mechanism cooperates for lifting the main beam and the bucket, and an approximately vertical lifting path is achieved. The hinge points of the four-bar linkage mechanism are arranged, and the lifting oil cylinder pushes the main beam at an angle of approximately 90°, so that the skid steer loader has more reliable working efficiency. Compared with a general circular-arc lifting-type working apparatus, in the skid steer loader, a smaller dr g oil cylinder may be arranged under a same loading capacity, and the skid steer loader may obtain a longer unloading distance and unloading height under a same driving force and driving distance, thereby greatly improving the working capability of the skid steer loader.
The lifting oil cylinder may pass through the hollow front connecting rod, to effectively shorten widths of machines on a left side and a right side of the skid steer loader. A ratio relationship between lengths of connecting rods of the four-bar linkage mechanism is optimized, so that the entire bucket tends to rise vertically in terms of the movement track, and obtains a specific extra forward unloading distance when being at a maximum height. Meanwhile, the lifting dynamic performance of the entire bucket is improved, the entire lifting process is fast and stable with small acceleration fluctuation, the load material is not prone to failing, and the operation comfort is high.
2. The skid steer loader of the present invention adopts a cab that can be overturned, and the entire cab can be overturned and opened by only one person. Through the limitation of the cab safety rod, the entire cab may remain fixed after being overturned. An inspection and maintenance area inside the chassis frame is increased by overturning the cab, to provide convenience for inspection and maintenance of the power system.
3. A main beam safety rod structure is arranged on the main beam of the present invention. The main beam safety rod structure may be folded and fixed when a machine works normally. In some specific cases, for example, when the machine is shut down for a long time for maintenance or when the machine is stopped in a small space and the bucket needs to be lifted, the safety rod is lowered to lock the lifting oil cylinder, to avoid falling of the bucket and the main beam caused by falling of the oil cylinder and avoid the danger of damage to personnel and items.
4. The skid steer loader of the present invention adopts the detachable fuel tank and hydraulic oil tank. Compared with an entirely welded oil tank, failure of antirust processing (failure of surface pickling and phosphating) on an inner surface of the oil tank due to welding may be avoided. The hydraulic oil tank and the fuel tank are embedded in concave spaces of the chassis frame, to save a mounting space of the chassis frame, thereby making arrangement of the power system more compact.
5. In the skid steer loader of the present invention, high temperature inside a cabin of the engine of the power system and poor ventilation of the closed cabin are considered. If air is directly selected to enter the cabin of the engine, an air intake temperature is excessively high, and the thermal balance performance of the machine is affected, thereby affecting the working efficiency and the service life of the machine. In the present invention, the air inlet guide pipe is additionally arranged on the engine of the power system, and external fresh air is introduced through an air duct arranged inside the chassis frame, so that the air intake temperature can be effectively prevented from increasing. In addition, in the present invention, a relatively large vibration amplitude of the engine at a moment of starting is further considered. If an extended direct-connected exhaust tail pipe is used or an exhaust corrugated pipe is added in the middle, cracking of the exhaust tail pipe or the exhaust corrugated pipe may be caused by vibration, the exhaust tail pipe is connected by an exhaust flange pipe, the vibration of the engine does not affect the exhaust tail pipe, and the cost of the exhaust corrugated pipe is saved.
6. According to the skid steer loader provided in the present invention, a water tank that can be overturned and opened is arranged at the tail portion of the chassis frame, and may be in contact with the internal space of the power system after being opened, so that the maintenance convenience of the machine is greatly improved. For example, a filter element is replaced, daily maintenance is performed, fan blades of the engine are replaced, the water tank is cleaned and flushed, and engine oil is replaced.
Based on the foregoing, compared with an existing load device, the skid steer loader of the present invention has the advantages of convenient disassembly and maintenance, reliable work, and a compact structure.
The present invention is further described below with reference to the accompanying drawings and specific implementations.
1. Chassis frame, 11. Left frame, 111-Concave space for mounting a hydraulic oil tank, 12. Right frame, 121. Concave space for mounting a fuel tank, 122. Fuel tank fixing plate, 13, Tail gate, 131, Tail baffle plate, and 132. Tail reinforcing plate;
2. Cab, 21. First pedal, 22. Second pedal, 23. Fixed base in front of a cab, 24.
Overturn pin shaft, 25. Cab safety rod, 26. Telescopic support rod, 27. Upper support base, 28. Lower support base, and 29. Handle;
3. Main beam, 31. Four-bar linkage mechanism, 311. Swing frame, 312. Rear connecting rod, 313. Front connecting rod, 32. Rear horizontal connector, 33. Front horizontal connector, 34. Main beam safety rod, 35. Safety rod fixing plate, and 351. Safety rod fixing pin;
4. Bucket, 41. Front reinforcing plate, 42. Side reinforcing plate, 43. Upper reinforcing plate, and 44. Rear reinforcing plate;
51. Loading and unloading oil cylinder, and 52. Lifting oil cylinder;
61. Hydraulic oil tank module, 611. Hydraulic oil tank fixing plate, and 62. Fuel tank module;
71. Air inlet connecting pipe, 72. Air inlet guide pipe, 73. Air filter element, 74. Left and right frame connector, 75. Exhaust flange pipe, 76. Exhaust tail pipe, 77. Tail pipe support, and 78. Middle cover;
81. Heat dissipation water tank, 82. Water tank mounting hinge, 83. Water tank lock pin, 84. Bolt limiting block, 85. Air guide cover, 86. Heat dissipation fan, and 87, Protection cover; and
91. Engine upper water pipe, 92. Engine lower water pipe, 93. Oil inlet pipe, and 94. Oil return pipe.
Referring to
For the wheeled walking system and power system in this embodiment, reference may be made to the existing skid steer loader. Details are not described in this embodiment again.
Referring to
The telescopic support rod 26 is a pneumatic telescopic support rod and includes an air cylinder barrel with a relatively large diameter and a support rod with a relatively small diameter. The cab is supported by using compressed air inside the air cylinder barrel. To improve reliability of the overturned state of the cab 2, in this embodiment, the telescopic support rod 26 below the cab 2 is provided with a cab safety rod 25. With reference to
As shown in
Referring to
Referring to
Specifically, as shown in
In this embodiment, an access door is arranged on a front side surface of the cab 2, A first pedal 21 is arranged on the top of the bucket 4, and a second pedal 22 is arranged on the front horizontal connector 33 in front of the cab 2. The arrangement of the pedals requires no interference with the cab during swing of the main beam. The pedals adopt pattern steel plate or saw-tooth-shaped steel plate structures. When the bucket 4 is lowered to a lowest position, two stages of pedals form an access passage of the cab 2, and a driver may enter and exit the cab from the front side surface of the cab 2 through the access passage.
Referring to
In the four-bar linkage mechanism of this embodiment, the rear connecting rod 312 is located behind the front connecting rod 313. A hinge point position of the rear connecting rod 312 on the chassis frame 1 is higher than a hinge point position of the front connecting rod on the chassis frame, and a length of the rear connecting rod is less than that of the front connecting rod. The front connecting rod 313 is a hollow connecting rod with a through groove. The lifting oil cylinder 52 passes through the through groove of the front connecting rod 313. In this way, all the hinge points at which the rear connecting rod 312, the front connecting rod 313, and the lifting oil cylinder 52 are respectively hinged to the main beam 3 and the chassis frame are located on a same plane. Extending and retracting of the lifting oil cylinder 52 are controlled, the main beam 3 may be lifted under the impact of the four-bar linkage mechanism 31, the bucket 4 at the front end of the main beam 3 may obtain an approximately vertical lifting path compared with a general circular-arc lifting path, to lift materials and perform carrying.
In this embodiment, a geometric relationship of the four-bar linkage mechanism 31 is specifically optimized, and a ratio of a distance between the hinge points of the swing frame 311 with the rear connecting rod 312 and the front connecting rod 313 to a distance between hinge points on two ends of the rear connecting rod 312 to a distance between the hinge points of the chassis frame 1 with the -a connecting rod 312 and the front connecting rod 313 to a distance between hinge points on two ends of the front connecting rod 313 is set to 12:11:18:16.
With reference to
Referring to
A concave space 121 for mounting a fuel tank is formed inside the right frame 12 and is configured to fixedly embed a fuel tank module 62. Fuel tank fixing plates 122 are welded to an outer side wall of the right frame 12. A size of the concave space 121 for mounting a fuel tank matches an overall size of an entire fuel tank. The fuel tank module 62 is embedded into the concave space 121 for mounting a fuel tank of the right frame 12, and the fuel tank module 62 and the fuel tank fixing plates 122 are fastened and mounted in the right frame 12 by using bolts. The space of the chassis frame 1 is fully used to arrange the two groups of oil tanks, thereby saving a mounting space of the power system.
Referring to
A silencer exhaust port of the engine is connected to an exhaust tail pipe 76 by an exhaust flange pipe 75. The exhaust tail pipe 76 is fixed by a tail pipe support 77 on the right frame 12 and extends out of a top middle cover 78, so that the exhaust tail pipe 76 is separated from the interior of a mounting cabin of the engine. Exhaust gas discharged from the engine is sequentially discharged from the inside of the engine to the outside through the exhaust flange pipe 75 and the exhaust tail pipe 76, to complete an entire exhaust process.
Referring to
In this embodiment, the heat dissipation water tank can cool the cooling liquid of the engine and the hydraulic oil of the hydraulic system simultaneously. A cooling water channel and a hydraulic oil channel are provided inside the heat dissipation water tank 81. An engine upper water pipe 91 and an engine lower water pipe 92 of the power system are respectively connected to two ends of the cooling water channel. An oil inlet pipe 93 and an oil return pipe 94 are arranged on two ends of the hydraulic oil channel in an extending manner, and oil in an oil return pipe of the hydraulic system flows back into a hydraulic oil tank through the oil inlet pipe 93 and the oil return pipe 94.
The heat dissipation water tank 81 is located at the tail portion of the chassis frame 1. A tail gate 13 is arranged at an outermost side of the heat dissipation water tank 81. A tail baffle plate 131 is welded on a lower portion of the tail gate 13, and the tail baffle plate slightly extends out of the tail gate 13. A tail reinforcing plate 132 is welded on the tail baffle plate 131, to effectively prevent the loader from striking the tail gate 13 due to reversing when the loader is in a working state, thereby protecting the internal heat dissipation water tank from being damaged.
Implementations of the Present Invention
Referring to
The above descriptions are merely exemplary embodiments of the present invention, but are not to limit the present invention in any form. Although the present invention has disclosed the exemplary embodiments as above, the exemplary embodiments are not used to limit the present invention. A person skilled in the art can make, without departing from the scope of the technical solutions of the present invention, many possible variations and modifications to the technical solutions of the present invention by using the technical content disclosed above, or revise the technical solutions of the present invention to equivalent embodiments with equivalent changes. Therefore, any simple alterations, equivalent changes, and modifications that are made to the foregoing embodiments according to the technical essence of the present invention without departing from the content of the technical solutions of present invention all fall within the protection scope of the technical solutions of the present invention.
Number | Date | Country | Kind |
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201911241020.7 | Dec 2019 | CN | national |
This application is the national phase entry of International Application No. PCT/CN2019/126626, filed on Dec. 19, 2019, which is based upon and claims priority to Chinese Patent Application No. 201911241020.7, filed on Dec. 6, 2019; the entire contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2019/126626 | 12/19/2019 | WO |