The invention relates generally to the lighting industry and more particularly to a skylight LED lighting system.
Electrical lights have been around for well over 100 years. During that time, many variations and improvements in the technologies utilized to produce light have occurred. One of the most recent developments has been the widespread adoption of Light Emitting Diode (LED) lighting systems as a replacement for older incandescent and fluorescent systems.
In the last twenty years, rapid commercialization of LED technologies has occurred. LED lighting systems can be found in everything from hand-held flashlights to standard floor and desk lamps. In fact, the more powerful LEDs of recent manufacture are even being utilized in large-scale outdoor lighting projects.
Nevertheless, while LED lights have made impressive inroads in many areas of the lighting industry, current LED systems still have a few problems and limitations. One such limitation is the general lack of LED controller systems that provide varying intensity outputs for LED lighting systems. A variety of multi-step systems are available, but the resulting lighting effect is similar to a standard three-way incandescent bulb in that three predefined levels of brightness are apparent rather than a smooth increasing and decreasing of the light output levels.
Another technology that is often utilized in LED systems is called a Pulse Width Modulator (PWM). PWMs are used to control the light output of LEDs. A PWM acts by providing segmented pulses of voltage to a LED, causing a flashing or pulsing effect in the light output of the LED. The pulsing effect causes the human eye to perceive an erratic flashing effect when a PWM is used to dim or brighten LED lights. Thus, a need exists for a LED controller and lighting system that can smoothly increase and decrease LED light output intensities without utilizing apparent brightness steps/levels or causing a pulsing of the LED.
As LED lighting systems have grown and evolved so too have passive solar lighting solutions, i.e., skylights. One common embodiment has seen a recent surge in installations because of its flexibility: the tube skylight. The traditional skylight is a window-like device that is placed in the roof of a building and allows sunlight to shine in from above. If a building has an attic area beneath the roof, it is difficult to utilize a traditional skylight since the attic blocks the path of the sunlight into the interior of the building. In such a situation, a serviceable alternative is the tube skylight. Tube skylights utilize a cylindrically shaped pipe, tube or other similar structure to direct and funnel the outside light from the skylight through an attic and into the ceiling of a room in the interior of a building. The inside of the tube-structure is reflective, allowing the structure to be bent, angled, and turned without significantly reducing the amount of outside light transmitted to the room below.
Although the tube skylight has significant advantages over the traditional skylight, both suffer from the same inherent deficiency: at night (or on cloudy days), there is little outside light for a skylight to transmit into a building. In order to overcome this shortcoming, lighting companies have begun to offer incandescent add-on lights that can be attached to skylights. However, installations of such lights usually require the services of an electrician since standard household alternating current is used to power the lights. Furthermore, the additional wiring that is required can add considerable expense to the lighting project. Additional problems with the traditional incandescent approach include: relatively low efficiency, high heat output per lumen of light, large size, difficulty installing and changing bulbs, etc. Therefore, there is a need for a skylight lighting add-on that is efficient, comparatively cool, and relatively inexpensive and simple to install.
Embodiments described and claimed herein address the foregoing problems by providing a skylight LED lighting system. The system can utilize an LED controller to allow the user to control the output intensity of one or more LED lighting systems. The intensity levels or brightness of the LED lights are not limited to 3, 4 or even 10 levels of light output; instead, the LED controller provides what appears to the human eye as a smooth range of changing brightness levels, depending on the needs of the user. Furthermore, the system does not require expensive rewiring since it can utilize one or more solar cells and batteries or power storage devices to power the LED lights. A solar cell can use a portion of the outside light that is transmitted through the skylight to charge its battery. The LED light system can be controlled via a radio frequency remote control unit in order to further simplify the installation process (i.e., a hard-wired control unit does not have to be installed). Because of the small size of the LED lights that are used, their low heat output and simplified wiring, installation of the system is much improved over existing technologies. Additionally, the system can utilize a flexible, skylight-shaped installation housing ring that can be inserted into the skylight under compression. When the compression is released, the housing ring expands to press against the inside of the skylight and holds the skylight LED lighting system in place. Double-sided adhesive safety tape can be used to ensure the security and stability of the installation.
The aforementioned and other features and objects of the present invention and the manner of attaining them will become more apparent and the invention itself will be best understood by reference to the following description of a preferred embodiment and other embodiments taken in conjunction with the accompanying drawings, wherein:
In one embodiment, a LED controller utilizes United States standard residential alternating current (A/C) as a power source (either 110 volt or 220 volt). In another embodiment, a LED controller utilizes direct current (D/C) as a power source (for example, a 12 volt solar-powered system). Other voltage types and sources are contemplated.
A LED controller can be a component in a skylight LED lighting system. In one embodiment, a LED controller is used within a skylight LED lighting system to provide a dimming and brightening function. In such a system, a 12 volt solar cell can act as the D/C power source (other voltage types and amounts are contemplated). In another such system, a standard A/C power source is used.
Once the A/C power source 130 is routed to the LED controller 110, a user of the system can operate the rocker switch 111 to control the light output levels of the lighting system 120, 121, and 122. The LED controller 110 is connected to the lighting system 120, 121, and 122 by the D/C power output 140. Because the LED controller 110 does not rely upon a pulse width modulator (PWM) but instead utilizes a custom-coded microchip (among other components) to vary the light intensity of the lighting system 120, 121, and 122, the user will experience a gradual increasing or decreasing of light brightness/intensity while operating the rocker switch 111 instead of a pulsing or flashing effect common to PWM systems.
The lighting system 120, 121, and 122 as shown in
Power is brought in to the LED controller 250 through the terminal blocks 251. The terminal blocks can consist of any components or subcomponents which function as a power input conduit for the LED controller 250. The terminal blocks 251 route power to a bridge rectifier 252. The bridge rectifier 252 transforms the A/C power into a D/C current. The resulting D/C current is then transferred to a capacitor-input filter 253 to smooth the voltage supply. Alternatively, a voltage regulator can be used either instead of or in addition to the capacitor-input filter 253, both to remove the last of the ripple and to deal with variations in supply and load characteristics.
Once the system has access to a D/C current, the power flow must be regulated. In one embodiment, the unregulated D/C power is routed to a capacitor 254 that subsequently produces a supply of relatively clean, uninterrupted D/C power output. Other embodiments may utilize other means or methods of regulating the D/C power. Furthermore, the power could be cleaned and regulated at a completely different location in the circuit, in yet another embodiment. Depending on the specific voltage requirements of other components, an additional voltage regulator 255 could be utilized to bring the exemplary 12 volt D/C current down to a 5 volt D/C current if needed for a 5 volt microchip, for example.
The resulting D/C current is then routed to a microchip 256. In one embodiment, a pre-programmed, static microchip 256 design is used. In another embodiment a re-programmable microchip 256 is used. Regardless of the type of microchip 256 used, its main function is to control the output of the 12 volt signal to the LED lighting system 220 in order to provide dimming and brightening of the LED lighting system 220. This is accomplished by using a programmable code-based microchip 256 that uses an oscillation chip with two hundred and fifty-five or more incremental steps rather than the segmented pulses of a standard PWM. In alternate embodiments, fewer than two hundred and fifty-five incremental steps may be used. In yet another embodiment, more than two hundred and fifty-five incremental steps may be used. Providing incremental steps at a much greater numerical value results in a smooth up and down transition of brightness/intensity of the LED lighting system 220 while maintaining the 12 volt D/C voltage supply. The transition of light output from low intensity to maximum intensity is achieved without the flickering effect of the traditional PWM. The program can be set to dim or intensify in variable increments. Those increments can be either an instantaneous change or a smooth transition without the flickering visual effect. This non-flickering effect is a result of the custom programming of the microchip 256.
In one embodiment, the microchip 256 is programmed to provide a range of brightness from 25% to 75% of the LED lighting system's 220 maximum lumens. In another embodiment, the microchip 256 specifies that on initial power-up, the LED lighting system 220 produces 10% output and then slowly progresses to 100% output over a 30 second period; while a user can halt the progression at any time.
A number of additional capacitors 257 and additional resistors 258 are also utilized throughout the LED controller in order to regulate power, depending upon the desired leg from the microchip 256 and its final function. The additional legs can be used to show and verify that the system has power to a unit (i.e., a LED on the unit showing that the system has power and is functioning). One or more additional LEDs can be used to show if a unit is at fault or has a line short, has crossed wires or a polarity problem, etc. Additional capacitors 257 and additional resistors 258 are utilized to provide the correct power requirements to the LEDs in order to activate them and the corresponding function(s).
In addition to the programmable microchip 256 dimming/brightening functions, the user can also manually affect the dimming/brightening. This is accomplished by operating a rocker switch 211 built into the switch plate 210 described above. The rocker switch 211 sends a signal to the microchip 256 to manually brighten or dim the LED lighting system 220.
The LED controller 250 has a set of outbound terminals 259. The outbound terminals 259 provide the conduit that allows outbound flow of D/C power output 240 from the LED controller 250 to the LED lighting system 220. In the embodiment shown in
The controller 250 shown in
In one embodiment, the unregulated D/C power is routed to a capacitor 354 that subsequently produces a supply of relatively clean, uninterrupted D/C power output. Other embodiments may utilize other means or methods for regulating the D/C power. Furthermore, the power could be cleaned and regulated at a completely different location in the circuit, in yet another embodiment. Depending on the specific voltage requirements of other components, an additional voltage regulator 355 could be utilized to bring the exemplary 12 volt D/C current down to a 5 volt D/C current if needed for a 5 volt microchip, for example.
The resulting D/C current is then routed to a microchip 356. In one embodiment, a pre-programmed, static microchip 356 design is used. In another embodiment a re-programmable microchip 356 is used. Regardless of the type of microchip 356 used, its main function is to control the output of the 12 volt signal to the LED lighting system 320 in order to provide dimming and brightening of the LED lighting system 320. This is accomplished by using a programmable code-based microchip 356 that uses an oscillation chip with two hundred and fifty-five or more incremental steps rather than the segmented pulses of a standard PWM. In alternate embodiments, fewer than two hundred and fifty-five incremental steps may be used. Providing incremental steps at a much greater numerical value results in a smooth up and down transition of brightness/intensity of the LED lighting system 220 while maintaining the 12 volt D/C voltage supply. The transition of light output from low intensity to maximum intensity is achieved without the flickering effect of the traditional PWM. The program can be set to dim or intensify in variable increments. Those increments can be either an instantaneous change or a smooth transition without the flickering visual effect. This non-flickering effect is a result of the custom programming of the microchip 356.
In one embodiment, the microchip 356 is programmed to provide a range of brightness from 50% to 100% of the LED lighting system's 320 maximum lumens. In another embodiment, the microchip 356 specifies that on initial power-up, the LED lighting system 320 produces 10% output and then slowly progresses to 80% output over a 20 second period; while a user can halt the progression at any time.
A number of additional capacitors 357 and additional resistors 358 are also utilized throughout the LED controller 350 in order to regulate power, depending upon the desired leg from the microchip 356 and its final function. The design of the LED controller 350 and additional legs can be used to attach a remote controlled RF modulator. The RF modulator can then perform the same functions as the rocker switch 311 to dim and/or brighten the lights.
In addition to the programmable microchip 356 dimming/brightening functions, the user can also manually affect the dimming/brightening. This is accomplished by operating a rocker switch 311 built into the switch plate 310 described above. The rocker switch 311 sends a signal to the microchip 356 to manually brighten or dim the LED lighting system 320. The LED controller 350 has a set of outbound terminals 359. The outbound terminals 359 provide the conduit that allows outbound flow of D/C power output 340 from the LED controller 350 to the LED lighting system 320.
The controller 350 shown in
The controller 450 shown in
In another embodiment, the microchip 556 uses RF inputs 593 to determine the status of the RF interface 580. If the RF interface 580 is active and the rocker switch 511 is active then the microchip 556 enters a programmable-length delay mode before restarting the loop by determining whether the rocker switch 511 and the RF interface 580 are active. If only one of the two is active, the microchip 556 then determines whether the rocker switch 511 or the RF interface 580 is set to brighten or dim. Once that determination is completed, the loop progresses as above: the microchip 556 appropriately modifies the intensity level of the output to the LED lighting system, enters a programmable delay period, and then restarts the loop. If neither of the two is active, the microchip 556 takes no overt action.
In an alternative embodiment, the microchip 556 utilizes a non-volatile memory (NVM) 595 component. The NVM 595 allows the microchip 556 to reset itself to a user-defined or otherwise predetermined brightness/intensity level for the LED lighting system if the power is lost to the LED controller and lighting system.
The microchip 556 shown in
A system housing 602 can be shaped as needed to fit any type of skylight. As illustrated in
The number of LED lights 620, 621, and 622 can be greater or less than that shown in
The power source 630 shown in
The controller 650 is shown in
As illustrated in
The wall-mountable switch 711 shown in
A skylight LED lighting system 800 is shown installed within a tube-style skylight 801. As noted above, the system 800 can be installed in other types and styles of skylights. Furthermore, the shape and size of the system housing 802 can vary considerably from the embodiment shown in
As can be seen in
In another embodiment, the microchip 956 uses RF inputs 993 to determine the status of the RF interface 980. The RF interface 980 receives input signals from the RF remote switch 970. These input signals tell the RF interface 980 what status to report. If the RF interface 980 has an active status and the switch 911 is also active then the microchip 956 enters a programmable-length delay mode before restarting the loop and again determining whether the switch 911 and the RF interface 980 are active. If only one of the two is active, the microchip 956 then determines whether the switch 911 or the RF interface 980 is set to brighten or dim. Once that determination is completed, the loop progresses as above: the microchip 956 appropriately modifies the intensity level of the output of the LED lights 920, 921 and 922, enters a programmable delay period, and then restarts the loop. If neither the switch 911 nor the RF interface 980 is active, the microchip 956 takes no overt action.
In an alternative embodiment, the microchip 956 utilizes a non-volatile memory (NVM) 995 component. The NVM 995 allows the microchip 956 to reset itself to a user-defined or otherwise predetermined brightness/intensity level for the LED lights 920, 921 and 922 if the power is lost to the skylight LED lighting system 900. The NVM can store additional defaults or user-specified information that can be used by the system 900.
In yet other embodiments, the microchip 956 receives other inputs and incorporates them into in its decision process in order to determine appropriate output commands that it should give. Additionally, the microchip 956 could have other outputs as well.
The system housing 1002 is illustrated in
In an alternate embodiment, the skylight 1001 has a flange on its bottom interior edge, thus holding the housing 1002 within the skylight 1001. In yet other embodiments, traditional methods of attaching the housing 1002 to the skylight 1001 are contemplated.
The above specification, examples and data provide a description of the structure and use of exemplary embodiments of the described articles of manufacture and methods. Many embodiments can be made without departing from the spirit and scope of the invention.
This application is a continuation-in-part of U.S. patent application Ser. No. 11/906,009, entitled “LED Controller and Lighting System” and filed on Sep. 29, 2007, which is specifically incorporated herein by reference for all that it discloses and teaches.
Number | Date | Country | |
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Parent | 11906009 | Sep 2007 | US |
Child | 12070588 | US |