1. Field of Invention
The present invention relates to the field of latch assemblies.
2. Brief Description of the Related Art
Latch assemblies are relied on in many applications for securing items, such as panels, doors, and doorframes together. Various latches for panel closures have been employed where one of the panels such as a swinging door or the like is to be fastened or secured to a stationary panel, doorframe, or compartment. Although many latch assemblies are known in the prior art, none are seen to teach or suggest the unique features of the present invention or to achieve the advantages of the present invention.
The present invention is directed to a latch having a pop-up knob. When the knob is extended it provides a handle for pulling on a door. The door can be closed with the knob either up or down. With the knob up, the latch pawl can be disengaged from a keeper attached to the doorframe by pulling the door open. With the knob down, the latch pawl remains in an extended position behind the keeper and the door cannot be pulled open. The latch further includes means for selectively retaining the knob in the retracted or down position, and means to block the rotational movement of the latch pawl when the knob is in the down position.
The latch 100 includes an upper housing 102 supporting a pop-up knob 104 and a lower housing 106 supporting a pawl 108. The upper housing 102 is cylindrical in form and has a central bore 110 extending through its entire length. Accordingly, the upper housing 102 can be thought of as being tubular. The bore 110 of the upper housing forms a top opening 112 in the top end of the upper housing. Furthermore, the bore 110 of the upper housing 102 forms a bottom opening 114 in the bottom end of the upper housing. The upper housing 102 has a flange 116 surrounding its top end and in particular surrounding the top opening 112 of the upper housing. The exterior of the upper housing 102 is provided with interrupted screw threads 118 to allow for the use of a mounting nut 120 in securing the upper housing, and consequently the latch, to a closure member such as the door 122. The upper housing 102 is provided with a plurality of raised ribs 124 terminating in a chisel-shaped lower end 126. The raised ribs 124 are distributed evenly about the circumference of the cylindrical inner surface, i.e. the surface of the bore 110, of the upper housing 102. The raised ribs define a plurality grooves 128 such that each groove 128 is formed between each raised rib 124 and its nearest neighboring raised rib. The plurality of raised ribs 124 extend from near the top opening 112 in the top end of the upper housing 102 to a predetermined distance away from the bottom opening 114 in the bottom end of the upper housing 102. This arrangement results in the bore 110 of the upper housing 102 having a portion 130 with an essentially smooth cylindrical inner surface that extends from the lower ends 126 of the raised ribs 124 to the bottom opening 114 in the bottom end of the upper housing 102. A plurality of slots 132 are formed in the tubular wall of the upper housing 102 proximate the bottom opening 114 in the bottom end of the upper housing 102. The slots 132 allow for the attachment of the lower housing 106 to the upper housing 102. In the illustrated example, there are four slots 132 that allow the lower housing 106 to be attached to the upper housing 102 in any one of four different angular orientations without any alteration of either the lower housing 106 or the upper housing 102.
The upper housing 102 has a central longitudinal axis l. The radial distance d1 measured from the bottom 134 of each groove 128 to the central longitudinal axis l is greater than the radial distance d2 measured from the top surface 136 of each raised rib 124 to the central longitudinal axis l. The radial distance d1 measured from the bottom 134 of each groove 128 to the central longitudinal axis l is the same as the radial distance d3 measured from the smooth cylindrical inner surface of the lower portion 130 of the bore 110 of the upper housing 102 to the central longitudinal axis l.
The lower housing 106 has a top opening 138 that registers with the bottom opening 114 of the upper housing 102 when the lower housing 106 and the upper housing 102 are assembled together. The lower housing 106 has a plurality of posts 140 that are equal in number to the slots 132. In the illustrated example, there are four posts 140. Each post 140 is resilient and has a tip portion 142 that has a cross section having a shape resembling a saw tooth. The saw tooth cross sectional shape of the tip portion 142 forms a catch surface 144 that is approximately perpendicular to the stem of the post 140. The tip portion 142 of each post 140 snaps into a respective slot 132 such that the catch surface 144 of each post 140 engages the respective slot 132 in order to attach the lower housing 106 to the upper housing 102. By providing four posts 140 and four slots 132 the lower housing 106 can be attached to the upper housing 102 in any one of four different angular orientations corresponding to the four points of the compass, i.e. north, east, south, and west.
The lower housing 106 has an elongated cavity 146 that extends from an opening 148 in the side of the lower housing 106 to a closed end 150 in a direction transverse, i.e. approximately perpendicular, to the central longitudinal axis l of the upper housing 102. The cavity 146 communicates with the top opening 138 of the lower housing 106. The cavity 146 houses at least a portion of the pawl 108 and supports the pawl 108 both for pivotal motion and for rectilinear motion in a direction parallel to the longitudinal axis k of elongated cavity 146. Accordingly, the cavity 146 also supports the pawl 108 both for pivotal motion and for rectilinear motion in a direction approximately perpendicular to the central longitudinal axis l of the upper housing 102.
The pawl 108 is pivotally movable about an axis of rotation h between a first angular position and a second angular position, and the pawl 108 is also rectilinearly movable between an extended position and a retracted position. In the retracted position a greater portion of the pawl 108 is received in the cavity 146 as compared to the pawl 108 in the extended position. The latch 100 includes biasing means for biasing the pawl 108 toward the first angular position and also biasing means for biasing the pawl 108 toward the extended position. In the illustrated embodiment 100, the biasing means for biasing the pawl 108 toward the first angular position and the biasing means for biasing the pawl 108 toward the extended position are provided by the same structural elements. These structural elements are the compression spring 152 and the guide 154. The guide 154 is supported by the elongated cavity 146 for rectilinear motion in a direction approximately parallel to the longitudinal axis k of elongated cavity 146 and approximately perpendicular to the central longitudinal axis l of the upper housing 102. The spring 152 is positioned to extend between the closed end 150 of the elongated cavity 146 and the guide 154, and the spring 152 biases the guide 154 into contact with the pawl 108. The guide 154 is rectilinearly movable parallel to the longitudinal axis k of elongated cavity 146 between an extended position and a retracted position corresponding respectively to the extended and retracted positions of the pawl 108. The spring 152 pushes the guide 154 and in turn the pawl 108 toward the extended position. Thus the spring 152 biases both the guide 154 and the pawl 108 toward the extended position. It is contemplated by the inventors that as a variation of the illustrated embodiment, a separate spring could be provided for biasing the pawl toward the first angular position and another spring such as spring 152 could be provided for biasing the pawl and the guide rectilinearly toward the extended position.
The point of contact between the guide 154 and the pawl 108 is off set relative to the axis of rotation h of the pawl 108, at least when the pawl 108 is pivotally moved out of the first angular position, such that the force exerted by the spring 152 on the pawl 108 via the guide 154 imparts a torque to the pawl 108 that tends to restore the pawl 108 to the first angular position. Thus spring 152 in cooperation with the guide 154 biases the pawl 108 both rectilinearly toward the extended position and pivotally toward the first angular position. Accordingly, the spring 152 and the guide 154 provide both the biasing means for biasing the pawl 108 toward the first angular position and the biasing means for biasing the pawl 108 toward the extended position.
The pawl 108 is chisel-shaped in profile and has a cam surface 156 on one side and a catch surface 158 on the other side. The catch surface 158 faces toward the flange 116 and the cam surface 156 faces away from the flange 116. When the pawl 108 is in the first angular position, the catch surface 158 is approximately parallel to the longitudinal axis k of elongated cavity 146 and approximately perpendicular to the central longitudinal axis l of the upper housing 102. The cam surface 156 is at an acute angle relative to the catch surface 158, and the cam surface 156 and the catch surface 158 approach closest to one another near the tip 160 of the pawl 108. Furthermore, the cam surface 156 is at an angle relative to the longitudinal axis k of elongated cavity 146 when the pawl 108 is in the first angular position.
The pawl 108 has two cylindrical projections 162 and 164 that project from either side of the pawl 108 and are received in elongated grooves 166 and 168, respectively. The grooves 166 and 168 are provided on opposite sides of the cavity 146 and extend along at least a portion of the cavity 146 in a direction approximately parallel to the longitudinal axis k of elongated cavity 146. The grooves 166 and 168 support the projections 162 and 164 such that the pawl 108 can move pivotally about the axis of rotation h while simultaneously being capable of rectilinear translational movement along the length of the cavity 146. The projections 162 and 164 define the axis of rotation h of the pawl 108. As an alternative it is contemplated that the pawl could be pivotally attached to the guide 154 itself. In such an alternative embodiment a separate spring is preferably provided for pivotally biasing the pawl toward the first angular position. The statement that the pawl is pivotally movable relative to the housing, with respect to either the upper housing or the lower housing or both, is in tended to encompass but is not limited to both the case were the pawl is pivotally attached to the guide and the case were cylindrical projections 162 and 164 are supported for pivotal and rectilinear movement in the grooves 166 and 168.
The knob 104 is movable between a retracted position and an extended position. In the retracted position the knob 104 is received in the bore 110 of the upper housing 102 such that the top surface 170 of the knob 104 is approximately flush with the upper surface of the flange 116, i.e. the top surface 170 of the knob 104 is within a few millimeters of being perfectly flush with the upper surface of the flange 116. In the extended position a portion of the knob 104 projects out of the top opening 112 of the upper housing 102 such that the knob 104 can be grasped by a user and used as a handle to pull the door 122 open. The latch 100 further includes means for selectively retaining the knob 104 in the retracted position. Furthermore, the latch 100 includes means to block the rotational movement of the pawl 108 when the knob 104 is in the retracted position. When the knob 104 is flush with the bezel or flange 116, the latch 100 provides a low profile aesthetically pleasing look to cabinetry.
In operation the latch 100 is mounted to the door 122 by positioning the upper housing through a hole 172 in the door 122 such that the upper flange 116 abuts the exterior surface of the door 122. Then the mounting nut 120 is engaged to the screw threads 118 on the portion of the upper housing 102 that is projecting from the interior side of the door 122. The mounting nut 120 is then tightened up against the interior surface of the door 122 to secure the latch 100 to the door 122 by capturing a portion of the door 122, which surrounds the hole 172 in the door 122, between the flange 116 and the mounting nut 120. A keeper 174 is mounted to a second member such as the doorframe 176 shown in the drawings. The keeper 174 is of a type referred to as a right angle keeper. The keeper 174 is positioned such that it can be engaged by the pawl 108 when the door 122 is in the closed position in order to secure the door 122 in the closed position.
The operation of the latch 100 will be explained with the door 122 initially in the open position and the latch 100 mounted to the door. As the door 122 is moved to the closed position the cam surface 156 of the pawl 108 encounters the keeper 174 such that the keeper 174 impacts the cam surface 156 of the pawl 108. In the first angular position, the angle of the cam surface 156 relative to the longitudinal axis k of elongated cavity 146 is such that the impact of the keeper 174 on the cam surface 156 of the pawl 108 results in a force directed toward the cavity 146 and pushes the pawl 108 to the retracted position while the pawl 108 is maintained in the first angular position. The door 122 can then move to the fully closed position. This sequence will occur regardless of whether the knob 104 is in the extended or retracted position as will become apparent later. Once the door 122 is in the fully closed position, the pawl 108 clears the keeper 174 and is moved back to the extended position under the biasing force of the spring 152, with the pawl 108 remaining in the first angular position. When the knob 104 is in the retracted position the means to block the rotational movement of the pawl 108 prevents the rotational movement of the pawl 108 toward the second angular position. If an attempt is made to pull the door 122 open, the catch surface 158 will engage the keeper 174. The force resulting from the engagement of the keeper 174 with the catch surface 158 will result in a force on the pawl 108 that is directed perpendicularly to the longitudinal axis k of elongated cavity 146 when the pawl 108 is in the first angular position, and accordingly the component of the resulting force directed toward the cavity 146 and that would move the pawl 108 to the retracted position will be zero. Furthermore, because the rotation of the pawl 108 is blocked, the pawl 108 cannot move out of engagement with the keeper 174. Thus the latch 100 secures the door 122 in the closed position when the knob 104 is in the retracted position.
When the knob 104 is in the extended position the pawl 108 can rotate toward the second angular position. If an attempt is made to pull the door 122 open with the knob 104 in the extended position, the catch surface 158 will engage the keeper 174. The force resulting from the engagement of the keeper 174 with the catch surface 158 will result in a force on the pawl 108 that is directed perpendicularly to the longitudinal axis k of elongated cavity 146 because the pawl 108 is initially in the first angular position. Accordingly, the component of the resulting force directed toward the cavity 146 and that would move the pawl 108 to the retracted position will be zero. However, the resulting force produces a torque on the pawl 108 that tends to rotate the pawl 108 toward the second angular position. Furthermore, because the rotation of the pawl 108 is no longer blocked, the pawl 108 can rotate toward the second angular position as the door is pulled open with sufficient force to overcome the resistance to the rotation of the pawl 108 due to spring 152. As the pawl 108 rotates toward the second angular position, the changing angle of the catch surface 158 relative to the keeper 174 results in a force directed toward the cavity 146 and can push the pawl 108 toward the retracted position while the pawl 108 is moving toward the second angular position. Depending upon the specific geometry of the pawl 108 and the relative spacing between the latch 100 and the keeper 174, the pawl 108 will move out of engagement with the keeper 174 by pure rotation or by a combination of rotation and rectilinear motion toward the retracted position as the door 122 is pulled open. Thus the door 122 can be opened when the knob 104 is in the extended position.
The door 122 can then be closed with the knob 104 in either the extended position or the retracted position to repeat the cycle just described. If the door is closed with the knob 104 in the extended position, the knob 104 can be moved to the retracted position after the door is closed to positively secure the door in the closed position. The same positive securing of the door 122 in the closed position would result if the door were to be closed with the knob 104 in the retracted position.
The latch 100 further includes a shaft 178, a ratchet 180, and two more compression springs 182 and 184. The shaft 178 has an annular flange 186. The knob 104 is attached to one end of the shaft 178 such that the knob 104 and the shaft 178 move rectilinearly as a unit. The flange 186 is spaced apart from the knob 104. The longitudinal axis of the shaft 178 is coincident with the longitudinal axis l of the upper housing 102. The knob 104 has a plurality of projections 188 that are distributed about its outer circumference. Each of the projections 188 is received in a respective one of the grooves 128. Thus the knob 104 is limited to rectilinear translational motion along the bore 110 of the upper housing 102. The compression spring 182 extends between the flange 186 and the top opening 138 of the lower housing 106 and biases the shaft 178 outward from the lower housing 106 and the knob 104 toward the extended position. The opening 138 provides clearance for the passage of the shaft 178 through the opening 138 and into the lower housing 106. The ratchet 180 has a hole 190 through which the elongated portions of shaft 178 can pass but not the flange 186. The ratchet 180 is positioned such that the portion of the ratchet 180 that defines the hole 190 is confined between the flange 186 and the knob 104. The spring 184 is positioned between the flange 186 and the ratchet 180 and biases the ratchet 180 into contact with the knob 104. The ratchet 180 has a plurality of lugs 192 projecting out from the cylindrical outer surface 194 of the ratchet 180. The plurality of lugs 192 are distributed around the circumference of the cylindrical outer surface 194 of the ratchet 180. The knob 104 has a plurality of saw teeth 196 projecting from its bottom in a direction parallel to the longitudinal axis l of the upper housing 102 and toward the lower housing 106. The saw teeth 196 provide sloping guide surfaces 198 that meet at the points of the saw teeth 196. The saw teeth 196 fit between the cylindrical outer surface 194 of the ratchet 180 and the top surfaces 136 of the raised ribs 124. The lugs 192 extend from the cylindrical outer surface 194 of the ratchet 180 to a radial distance from the central longitudinal axis l that is greater than the radial distance d2 measured from the top surface 136 of each raised rib 124 to the central longitudinal axis l. Therefore, the lugs 192 can extend in to the grooves 128. The top surfaces of the lugs 192 that face the knob 104 have two sloping cam surfaces 200 and 202 connected by a surface 204 extending between them such that the top surfaces of the lugs 192 have a zigzag shape. The surfaces 200 and 204 meet at a sharp edge 206 and the surfaces 204 and 202 meet to form a notch 208. The chisel-shaped ends 126 of the raised ribs 124 also have sloping guide surfaces 210.
Operation of the means for selectively retaining the knob 104 in the retracted position will be explained with the knob 104 in the extended position. With the knob in this position, the lugs 192 and the projections 188 are positioned in the grooves 128, the shaft 178 is up as far as possible into the bore 110 of the upper housing 102 relative to the bottom end of the upper housing, and the guide surfaces 198 are in contact with the cam surfaces 200. As the knob 104 is pushed into the bore 110 of the upper housing 102 beyond its retracted position, the sides 212 of the lugs 192 eventually clear the raised ribs 124. The action of the cam surfaces 200 against the guide surfaces 198 causes the ratchet 180 to rotate such that the cam surface 202 of the lugs 192 becomes positioned under the sloping surfaces 210 of a respective raised rib 124. When the knob 104 is released the interaction of the surfaces 202 and 210 causes the point of the chisel-shaped end of each rib 124 to be caught in the notch 208 of a respective lug 192. Thus, the shaft 178 and the ratchet 180 are captured and retained in their positions corresponding to the retracted position of the knob 104, and consequently the knob 104 itself is secured in the retracted position. To release the knob 104 from the retracted position the knob 104 is depressed further into the bore 110 for about 3 mm beyond the retracted position. At this time the edges 206 clear the point of the chisel-shaped end of each rib 124 and the interaction of the cam surfaces 200 and the guide surfaces 198 causes the ratchet 180 to rotate such that the cam surface 200 of the lugs 192 becomes positioned under the sloping surfaces 210 of the respective raised ribs 124. When the knob 104 is released the interaction of the surfaces 200 and 210 causes the ratchet 180 to rotate such that the lugs 192 will once again register with the grooves 128. Consequently the knob 104 becomes free to move rectilinearly to its extended position under the bias of the spring 182.
The guide 154 has a pair of resilient legs 214 each of which is attached at one end to the top surface of the guide 154. The resilient legs extend in parallel and the free end of each leg 214 is formed into a block 216. As the knob 104 is moved to the retracted position, the shaft 178 projects farther into the lower is housing 106. The shaft 178 engages the beveled surfaces 218 of the blocks 216 and spreads the blocks 216 and the legs 214 apart. When the knob 104 is in the retracted position, the shaft 178 causes the legs 214 to spread apart such that the legs 214 and/or blocks 216 are positioned over the extension arms 222 of the pawl 108. With the legs 214 in this position, because of interference with the arms 222, the legs 214 block the rotation of the pawl 108 from the first angular position to the second angular position when the knob 104 is in the retracted position. With the knob 104 in the extended position, the legs 214 return to their relaxed positions close together where they do not interfere with the arms 222, which allows the pawl 108 to rotate from the first angular position to the second angular position. With the knob 104 in either the extended or the retracted position, closing the door will cause the pawl 108 and guide 154 to rectilinearly translate back into the cavity 146 of the lower housing 106. Once the pawl 108 clears the keeper, the spring 152 returns both the pawl 108 and the guide 154 to their original position. The only difference is that with the knob in the extended position, the shaft 178 does not interfere with the guide legs 214 as the pawl returns to its extended position. The guide legs 214 are spread apart again when the knob 104 is pushed down to the retracted position. With the knob 104 retracted during closing, the spring force due to spring 152 on the guide 154 forces the legs 214 to spread apart as the beveled surfaces 220 of the blocks 216 encounter the shaft 178.
Due to the oval shape of the flange 116, the latch 100 was designed so that the lower housing 106 can be assembled to the upper housing 102 in at least two different positions. This allows a uniform look for all latches on the doors regardless of whether the keeper is on the top or side of the doorframe.
It will be apparent to those skilled in the art that various modifications can be made to the latch of the present invention without departing from the scope and spirit of the invention, and it is intended that the present invention cover modifications and variations of the latch which are within the scope of the appended claims and their equivalents.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2005/037775 | 10/22/2005 | WO | 00 | 4/20/2007 |
Publishing Document | Publishing Date | Country | Kind |
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WO2006/047229 | 5/4/2006 | WO | A |
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