Picture puzzle is a generic term for an article of manufacture that is used by people, primarily for amusement and recreation. In using a picture puzzle, a person typically assembles a coherent target image from disordered elements of the target image. Jigsaw puzzles are the most common type of picture puzzle and have been a staple amusement/recreation item for many years. Typically printed onto a finished side of a sheet of stiff cardboard, which is then die-cut, most jigsaw puzzles are of the interlocking type, where assembled pieces cannot be separated from one another without lifting one out of the plane of the puzzle. Variations have included puzzles of identically shaped interlocking pieces, puzzles printed on both sides, oddly shaped puzzles, puzzles of identically shaped rectangular pieces, and puzzles where the target image is a uniform color with no markings.
Picture puzzles have also been printed on sets of blocks of square cross section, including cubes, often with each side of each block being a section of one of four or six pictures. U.S. Pat. No. 1,636,371 to Kenney, U.S. Pat. No. 2,491,296 to Beder and U.S. Pat. No. 2,581,492 Lowe et al. are of this type. Puzzles on arrays of long, slender pieces, both square, as described in U.S. Pat. No. 2,581,492 to Lowe et al., and round, as described in U.S. Pat. No. 1,257,432 to Wetzel, are known.
Also known are picture puzzles exhibiting surface relief Interlocking picture puzzles that include joining sections of the puzzle at angles to form three-dimensional shapes are also known.
In the late 1990's, OddzOn, a subsidiary of Hasbro, Inc., sold a product called Slivers (“a slice of puzzle fun!”). The Slivers product consisted of about 50 plastic pieces, each approximately a tenth of an inch thick, one inch wide, and four inches long. The slats were stacked face to face and the stack placed on its side in a closely fitted plastic box. Vertical slices of a target image were printed, or laminated, onto the exposed edges of the slats. When the slats were properly oriented and ordered in the stack, the target image would be assembled.
Additionally, the Slivers product had a different picture on each side of the stack, which enhanced the challenge of solving the puzzle by forcing the solver to discern which long edge of each slat belonged to each of the two pictures. And the two pictures were out of sequence with each other, so, when one was assembled, the other was disassembled. Each slat was formed with tabs projecting from opposite corners, which, in cooperation with the box, enforced the end to end orientation of the visible edge of a slat, while not enforcing which long edge was placed upward. This type of puzzle is generically referred to in this disclosure as a slat puzzle.
Particular advantages of a slat puzzle over a jigsaw puzzle, which provides a similar challenge to a solver, are: a more compact structure, particularly during assembly; the area for assembly being identical to the area of the finished puzzle; that the puzzle can easily be moved about or stored while partially assembled; and there is no need for a level surface for assembly.
The present invention is an improved form of a slat puzzle, which solves substantial problems that have seriously constrained the usefulness and commercial feasibility of conventional slat puzzles. The present invention depends primarily on distorting slices of a target image, thereby allowing economic manufacture from inexpensive materials by conventional printing techniques with larger tolerances. The technique and embodiments it enables, enhance play appeal (enjoyment) and play value (entertainment per expenditure).
Among other advantages, the present invention provides for substantially thinner, therefore more numerous slats, for a more challenging and complex solving experience than conventional slat puzzle. The target image for the improved slat puzzle is divided into slices that are each applied to an edge of a slat. Unlike conventional slat puzzles, each slice is extended generally perpendicular to its long axis. Thus, the slice retains its length, while becoming substantially broader. The broadened slice is applied to the slat edge, but, because it is broader than the edge, also wraps over onto the face of the slat.
With the solving information, such as, for example, pattern and colors, no longer limited to the edge of the slat, the puzzle solver can, by slightly separating, tilting or lifting the slat, clearly see information that would have been too finely delineated on a thin edge. Therefore the slats can be thinner and their number greater than a conventional slat puzzle. And, because the information is visible beyond the slat edge, the edge need not be square and flat as in a conventional slat puzzle. The visual continuity of the assembled picture is enhanced, even where the slats are not perfectly aligned. Furthermore, the patterns on the faces of the slats have the advantage of providing a more attractive product than the blank faces of the conventional slat puzzle slats.
An assembly box can be provided. It is preferred that the assembly box be shallower than the slats are broad and that the box is, in one dimension, the length of the slats, and in the other dimension greater than the height of the slat stack, to provide space for fingers manipulating the slats. A pressure plate, such as resilient plastic foam, can be added to fill the space at the end of the slat stack, thereby stabilizing the stack, while allowing manipulation of each slat.
Target image slices of conventional slat puzzles are applied, by lamination, or drawing, or printing, onto a face or faces of the stack of slats. Each slat carries its slice of the target image only on a substantially flat edge of the slat. Printing onto a face of a stack of flat material is known as for advertising or decoration on pads of notepaper. Where the material is thin, such as notepaper, it is difficult to discern the printing on the edge of a single sheet. Such pads make poor slat puzzles, not because they aren't challenging, but because much of the challenge is in the unpleasant task of straining to make out the patterns.
Unlike conventional slat puzzles, the present invention provides slats that are printed flat, typically on paper or cardboard, then folded to form the printed edge or edges and faces. With the image slices made broader, patterns are more visible on thin edged slats. Also, in some cases, printing tolerances can be quite large, making production easier and supporting high production speeds.
The invention will be more fully described by reference to the following drawings.
Reference will now be made in greater detail to a preferred embodiment of the invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numerals will be used throughout the drawings and the description to refer to the same or like parts.
Extended target image slices 100 appear on the edges 401 and extend to faces 402 of slats 400. Preferably, extended target image slices 100 appear on the slat edge with the original target image slice essentially parallel to the long axis of the slat. Preferably, slats 400 are fabricated by printing extended target image slices 100 onto substrates 200, scoring or crimping or creasing or scratching or otherwise forming lines into the substrates (to insure clean, precise folds), and folding and gluing. For example, substrate 200 can be cardboard.
Slat 400, as understood herein, has two relatively large, relatively flat, generally parallel faces 402, each having a length and breadth, and, separating those faces, a relatively narrow edge 401, having a thickness. Where the edge changes character or direction, such as, a right angle, sections of the edge can be referred to as separate edges, as in common speech. In addition, the common use of the term “slat” implies a substantially greater length than breadth. Those proportions are generally preferred for the present invention, but they should not be taken as limiting. A preferred slat has a rectilinear shape. It will be appreciated that other shapes of slats 400 can be used in accordance with the teachings of the present invention.
Dimensions for embodiments of the invention can vary widely, but it is generally preferred that slat thickness be from about five thousandths of an inch for example (roughly half the thickness of a conventional playing card) to about one-quarter of an inch; breadth from about three-eighths of an inch to about an inch and three-quarters; and length from about two and one-half inches to about eighteen inches. The dimensions for slats in a particular embodiment generally fall in the same end (or middle) of the range for each of the dimensions. Slats 400 in puzzle 500 are preferably, but not necessarily, the same size (including thickness).
Slats 400 comprise cores 300 and/or folded substrates 200. Substrate 200, as understood herein, is of the size necessary to form one slat 400. However, it should also be understood that, at any stage of production, several or many substrates 200 may be part of the same sheet or web of material. The sheet or web may be sheared, or otherwise divided, to separate the substrates 200, or perforated, in any pattern, preferably one leaving little attachment, for later, manual separation.
Material choices for cores 300 and substrates 200 will be readily apparent to one skilled in the art. The preferred material for cores 300 and substrates 200, without cores, is what is commonly called cardboard including, for example, chipboard, card stock, and corrugated, all of which are relatively inexpensive and ubiquitous. For slats 400 comprising folded substrates, the cardboard is preferably coated. For example the cardboard can be coated with clay or faced with higher quality paper laminated to the surface to be printed. For use in combination with cores 300, thinner substrates 200, preferably paper, are preferred.
Core 300 can be almost coincident in size and mechanical characteristics with slat 400 that's built with it. Without the images, the slats of previously known slat puzzles are cores 300 under the present parlance.
Alternatively, the printing can be onto a pre-scored substrate 200. It should be noted that gluing is not always necessary, and unglued slats 400 of this and other forms are preferred in some embodiments, as a slight tendency to unfold can provide a gentle spring action to space slats 400 evenly in a box, while allowing the slat stack to be compressed for slat manipulation. Slats 400 can be proportioned so that the spring action doesn't cause the slat stack to buckle. Also, unglued slats 400 can present some manipulation difficulties, such as tending to catch on one another as they are inserted into the stack.
Slat 400 of
Slat 400 of
In
Shown in
Each target image slice 650 is then extended perpendicular to its long axis to any desired degree to present solving information and/or for other design reasons to form extended target image slice 100. Extended target image slice 100 is extended preferably to at least three times the thickness of slat 400.
In
The resulting image is preferably continuous, not divided into strips. With extension by copying, the original art work is preferably longer, in a direction perpendicular to the slices, by the width of one extended target image slice, at least. That is to provide material for extension of the extreme slices 650 of target image 600.
The described image manipulation can be done, almost manually, by making several physical copies of the artwork and slicing them apart on a conventional paper cutter. The several copies are needed because successive extended slices overlap each other. Common methods of computer image manipulation, including those in commercial software packages like Adobe PhotoShop, particularly slice and divide tools, are suitable, and usually preferred.
In
In
Repetition of the image slice itself can, in principle, be accomplished with a paper cutter and glue if one has enough copies of the original art work and a great deal of time and patience. Alternatively, a computer, with conventional commercial software, such as Adobe Photoshop, can be used for repetition of target image slice 650 less tediously and more precisely. A slender sample of the slice is likewise relatively easily selected and repeated, using the same software. To repeat an essentially linear representation is similarly straightforward.
In an embodiment of extension by repetition, preferred particularly for relatively thick slats 400, slender samples are selected at the extreme edges of target image slice 650. Target image slice 650 is left whole, as a portion of extended target image slice 100 that will eventually be registered on edge 401 of slat 400, as in a conventional slat puzzle. The balance of extended target image slice 100 is generated by repetition of the extreme edge samples. As a result, edge 401 of slat 400 will bear a detailed portion of target image 600; faces 402 of the slats will bear linear indications of the edge information.
In a similar preferred embodiment of extension by repetition, an essentially linear representation of target image slice 650 is repeated at each edge of target image slice 650 to form extended image slice 100.
With extension by repetition, regardless of which starting pattern is used, registration with the slat edge may not be critical. Essentially, any portion of such extended target image slice 100 that falls on the edge of the slat will present the same sequence of color and brightness along the slat edge as any other portion. Only where slats 400 are relatively thick and entire target image slices 650 are retained in extended target image slices 100 will imprecise registration of extended image slices 100 on edges 401 of slats 400 be noticeable.
An essentially linear representation of the cross sections of the image slice has to be generated, before it can be repeated. Conventional commercial image processing software can be used. One method is to shrink an image slice perpendicular to its long axis, and to use the shrunken slice as the starting pattern for repetition.
With repetition of an essentially linear representation of target image slice 650, image detail will be removed, which can result in a more challenging puzzle 500, especially where slats 400 are relatively thick. However, completed target image 600 will show as a coarser grained version of the original artwork. Where slats 400 are relatively thin, the difference will not be so noticeable. In either case, extended image slice 100 need not be precisely registered on slat edge 401.
Each kind of extended image slice has characteristics that can provide advantages or disadvantages in particular embodiments. Those image slices extended by copying must be precisely registered on the slat edges; they provide a lot of information for the solver; they are very simple to generate. By comparison, those image slices extended by stretching are not so sensitive to registration on the slat edges; provide somewhat less information to the solver; are a little more difficult to generate; cause the assembled target image to be discontinuous from slat to slat. Those image slices extended by repetition may not need to be precisely registered on the slat edges; in many cases provide minimal information for the solver; are sometimes more difficult to generate; allow more varied design choices. Also, the visual texture of assembled puzzles will depend on the kind of extension.
Varied design choices include non-uniform extension (different image components to different extents) of an image strip, such as differential extension by color or by area, or by any other characteristic, or even randomly. For a preferred embodiment of this effect, a roughly linear starting pattern is repeated, essentially as described above. But, as the repetitions are laid down, successive repetitions are modified by fading out different colors at different rates. Or some color can be abruptly terminated after so many repetitions, an additional color after so many more repetitions, and so forth. This effect is illustrated in
For an effect similar to repetition of a very narrow target image slice 650, or of a linear representation of a target image slice 650, extension can be accomplished by physically smearing the ink of each image slice after (or during) printing.
Neither the discussion of kinds of target image slice extension nor the design choice descriptions should be taken as exhaustive.
Extended target image slices 100 have to be organized for printing, which should be understood to mean any reasonable method of reproduction. Whether each substrate 200 is to be printed individually, or as part of a sheet or web, the order and orientation of the successively printed extended target image slices 100 have to be determined. If the intent is to produce an assembled puzzle 500, substrates 200 are best printed with extended image slices 100 in sequence. However, it is preferred to present puzzle 500 unassembled, so its extended target image slices 100 should be printed in irregular, for example, not readily apparent order. Some puzzles 500 will also benefit by presenting the extended target image slices 100 oppositely oriented in irregular order. That is especially important in such embodiments as those with slats 400 of
Contrary to the diagram representation, one should not expect to find the slat sequence numbers on slats 400 of a real puzzle.
Target image 600 can be any graphic image, simple or complex, realistic or not, in colors or not. However, to be useful, target image 600, or at least a substantial portion of it, must be distinguishable as properly sequenced or not. Target images 600 should recognize the unique physical structure of a slat puzzle. For example, a picture that includes a recognizable major element that crosses many slats 400 at an angle, may severely reduce a puzzle's difficulty. It should be noted that an adjustment of the angle of the slices can be helpful to make such artwork more useful; the artwork need not be square to the slat orientation.
While it is generally preferred that each slat 400 be the same length, the lengths of the slats can be divided, into equal segments or not, and identically to other slats or not and assembled into the same assembly box or adjacent boxes, or into one box divided into columns or other sections.
As shown in
Where the slats are so tilted in relation to the box, they can be printed only on their faces, adjacent to edges. That does not require folding of a substrate 200.
A similar square slat 400 can comprise a substrate 200 with extended image slices 100, wherein each of the four edges is folded to present the expanded image slices 100 on edges 401 and faces 402 of slat 400. In such an embodiment it is preferred to miter the corners of the folds, even where expanded image slices 400 do not reach the corners. Alternatively, the substrate can be cut to reduce the length of the sections to be folded over, so they do not interfere.
Likewise, expanded image slices 100 can be printed onto substrates 200 that are then folded over the edges of cores 300 to form square slats 400.
And, of course, other polygonal shapes can be used in the same manner.
Additionally, if the material of core 300 is sufficiently porous, inks or dyes printed onto its face can be absorbed into slat core 300 and will be visible, without folding, at slat edge 401 as well as slat face 402 of slat 400.
An assembly box can carry a key, such as a rod attached to the box bottom, perpendicular to the slats, and the slats notched to fit, thereby forcing the slats to be orientated correctly. Keys can also be printed onto the slats. A colored band along one end of the slats will show correct orientation. A puzzle can also be keyed on its bottom to confirm and/or hint at correct assembly. A diagonal line, usually with an additional straight line near one end of the slats, can be referred to by inverting a slat or slats or (particularly to confirm a completed puzzle) by viewing the edges through an aperture in the bottom of the assembly box.
Also contemplated is a puzzle where the slats are on a web or on sheets, perforated between the slats, but neither separated nor folded, those tasks being left to the solver. If desired, peel and stick or two part adhesive can be mounted or printed onto the reverse of the slats to be folded.
A set of flip book animation images can be printed on the slat faces, so that a properly assembled puzzle will reward the user with a short movie.
It is to be understood that the above-described embodiments are illustrative of only a few of the many possible specific embodiments, which can represent applications of the principles of the invention. Numerous and varied other arrangements can be readily devised in accordance with these principles by those skilled in the art without departing from the spirit and scope of the invention.
This application claims the benefit of U.S. Provisional Patent Application No. 61/214,682, filed Apr. 27, 2009, the entirety of which is hereby incorporated by reference into this application.
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1257432 | Wetzel | Feb 1918 | A |
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Number | Date | Country | |
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20100270739 A1 | Oct 2010 | US |
Number | Date | Country | |
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61214682 | Apr 2009 | US |