The present invention relates to sleeping bags and, more particularly, to sleeping bags insulated with open-cell foam, and having a center opening with magnetic fasteners.
The story behind the two tall, distinctive, sturdy red brick buildings, known as the Royal Welsh Warehouse, is one that has touched the lives of us all. It is a story of an entrepreneur who transformed his life, his town and built the future. It is the story of Pryce Jones. Born on Oct. 16, 1834 in Llanllwchaiarn, a village on the outskirts of Newtown in Montgomeryshire of Powys, Wales, Jones was apprenticed to draper, John Davies, of Newtown, at the age of 12. He soon discovered that it was a profession that suited him. In 1859, when he was 25, he opened his own small shop just off Broad Street and traded under his own name. It was from here that he changed forever the shopping experience of the world. He developed a mail order business, beginning in a small way by sending out patterns and stock lists. He knew his market intimately. He knew that there was an untapped market out there in isolated rural locations like mid Wales, where shops were sometimes occasional. Pryce Jones went on to link distribution to production by arranging for local woolen manufacturers and merchants to supply goods to meet the orders he received. Simple but revolutionary. He was always eager to extend the business and he had a gift for publicity. But one product more than any other came to define his business—the Euklisia rug.
The Euklisia rug—a combination of rug, shawl and inflatable pillow—was exported around the world. The very first prototype of the sleeping bag, it was very popular in the German army during the Franco-Prussian war of 1870. It consisted of a woolen blanket with a pocket at the top for an inflatable, vulcanised rubber pillow. The user folded the blanket over and fastened it together. It was exported all over the world to places like the Congo and the Australian outback. Sadly, no known examples survive. Pryce Jones received a British patent for his Euklisia rug in 1876.
Pryce Jones later secured a contract to provide 60,000 rugs to the Russian army, to be supplied at the rate of 6,000 rugs a week during the Russo-Turkisk War. The rugs were used extensively during the siege of Plevna in 1877. However, when the city fell and the Ottoman surrendered, the Russians cancelled the rest of their order, leaving Jones with 17,000 undelivered rugs. He quickly added the Euklisia rug to his catalogue and sold it as inexpensive bedding for charities working with the poor.
Pryce Jones was exceptionally commercially astute. He is believed to be the first person in Wales to install a telephone to link his home, at Dolerw, to his business premises in Newtown. In 1882, while he was campaigning to become Conservative MP for the Montgomery Boroughs, he met the Postmaster General and suggested to him the idea of developing a parcel service. A letter post already existed but parcels had to be sent by road and rail carriers, sometimes at great expense. This was a huge issue for a mail order operation. His idea was adopted and the Parcel Post was developed as a result. The Royal Welsh Warehouse acquired its own printing press and in 1890 produced its first illustrated catalogue to replace the simple price lists that had been sent out previously. In 1901 Jones added his own post office to the Royal Welsh Warehouse, to manage the huge number of packages sent all over the world from Newtown. When Jones was knighted in 1887 for his services to commerce, he expanded his name—much as he had expanded his business—to become Sir Pryce Pryce-Jones.
A modern sleeping bag is an insulated covering for one or more persons. Essentially, it is a lightweight quilt that can be closed with a zipper or similar means to form a tube, which functions as lightweight, portable bedding in situations where a person is sleeping outdoors (e.g. when camping, hiking, hill walking or climbing). It is also commonly used indoors for people who do not have beds or at sleepovers for when one or more persons cannot all fit in the bed or do not feel comfortable sleeping with someone. Its primary purpose is to provide warmth and thermal insulation through its synthetic or down insulation. It also typically has a water-resistant or water-repellent cover that protects, to some extent, against wind chill and light precipitation. However, a tent is typically used in addition to a sleeping bag, as it performs those functions better. The bottom surface also provides some cushioning, but a sleeping pad or camp cot is usually used in addition for that purpose. The bottom surface of a sleeping bag may be moderately water repellent, but a plastic tarp or groundsheet is often used to protect against moist ground.
A number of sleeping bag models are designed for different purposes. Very lightly insulated sleeping bags are designed for summer camping use or for indoor use by children during slumber parties. Well-insulated bags are designed for cold weather use. The most well-insulated and lightweight sleeping bags, which are designed for serious hikers and adventurers, are more expensive than lightly insulated sleeping bags. One subcategory of cold-weather sleeping bag, the mummy bag, is so named because it has an insulated hood for the head. A bivouac sack is a waterproof cover for a sleeping bag that may be used in place of a tent by minimalist, experienced hikers. A bivouac sack may also be carried by day hikers as a backup or emergency shelter, to be used if they cannot make it back to their starting point by nightfall due to inclement weather or getting lost.
For nearly half a century, cold-weather clothing designed by James G. Phillips, Sr. the standard against which all other cold-weather wear is judged. There are two versions of Phillips' cold weather clothing. The first type is designed and engineered fulfill the extreme conditions of arctic living that is defined within the specifications of Phillips Arctic Living System, or PALS™. Such clothing utilizes open cell foam of 2.54 cm (1.0 inch) thickness, and is intended for the most hazardous cold weather conditions. Phillips second type of cold weather clothing, which is referred to as Thermal Johns or TJs™, utilizes open-cell foam of 1.27 cm (0.5 inch) thickness, and is intended to provide superior cold weather comfort and protection down to 12.22 degrees Celsius (10 degrees Fahrenheit), assuming that the wearer has shelter that provides protection from the elements. Though TJS™ is excellent clothing for its intended use, it is not intended to provide the same level of performance as PALS™ clothing.
Phillips discovered that the best moisture handling and insulating performance is realized if foam-insulated clothing is used inside an all-synthetic, tightly-woven, wind-resistant, non-waterproof fabric shell. Moisture inside the clothing—whether produced by the body (perspiration) or entering from the outside (blowing snow, sleet, falling into water)—is moved out of the clothing by the process of moisture vapor transfer. PALS clothing need not be removed in order to dry it out. Body heat will accomplish the task, with most body heat being retained in the process. This technology has been introduced to all branches of the U.S. Military and cold weather explorers who live and work in extreme cold. Phillips introduced this technology and training to the Iditarod mushers in Alaska, where it has been repeatedly used by the winners. Phillips clothing has been worn at the North Pole, South Pole, and many places in between. It was selected and worn by Apollo 13 Astronaut, James A. Lovell, on his North Pole expedition.
In addition to designing insulated clothing, James G. Phillips, Sr., et al. also designed sleeping bags which incorporated open-cell foam as insulation. For example, U.S. Pat. No. 4,843,647 suggests that an emergency bivouac sleep bag can be made using a parka and wind shirt, both of which are open-cell foam-insulated clothing having an all-synthetic, tightly-woven, wind-resistant, non-waterproof fabric shell and a more-loosely-woven all-synthetic liner.
Though the Phillips cold weather garment system is generally held in high regard, it is not without its drawbacks, which include: poor wind resistance and water repellency; difficulties in mass production because of the problems associated with cutting, handling, and sewing one inch thick open cell foam into a finished garment; bulky construction that is uncomfortable to some users; and an appearance that appears “bloated” or Michelin®-man-like. Burlington Industries, Inc. (hereinafter “Burlington”) has been at the forefront of efforts to improve the design of Phillips cold weather clothing. Phillips, Sr. And Gordon K. Scott also designed a cold weather sleeping bag having a snorkel hood and draft curtain, as disclosed in U.S. Pat. No. 4,787,105.
The first patent assigned to “Burlington” is U.S. Pat. No. 4,690,847 to B. Dean Lassiter and Vincent F. Ambrosiani, which discloses a cold weather garment system that includes an upper body garment and a lower body garment. Each garment has three layers: an outer wind resistant shell fabric; an inner loosely knit or woven lining fabric, and a non-flat foam layer between the fabric layers. The face of the foam layer abutting the inner lining fabric is convoluted, having peaks and valleys. The peaks are disposed in a grid-like arrangement, with ridges between the peaks, and four peaks surrounding a valley, and four valleys surrounding a peak. The foam is open cell polyurethane or polyether foam, and has a thickness of at least 0.5 inch, and preferably about one inch. The thickness of the valley portions of the foam is about half that of the peak portions. The convoluted form of the foam increases flexibility, reduces material and weight, and provides added surface area for moisture transfer.
The second patent assigned to Burlington is U.S. Pat. No. 4,734,306 to B. Dean Lassiter, which discloses a cold weather garment that is produced from inner and outer fabrics and a layer of open cell skinned foam that is at least 0.25 inch thick, and preferably about 0.75 inch thick. The skin may be provided on a major flat face of the foam and the other face convoluted, or both faces can be skinned, or the foam layer may include two or more thicknesses of skinned flam. The garments provide better wind resistance than garments with simple, open-cell foam construction, and allow the selection of a wider variety of outer fabrics, while still having the desired moisture vapor transfer, insulation, and wind resistance properties. The skinned foam is also easier to handle, cut and sew during the construction of cold weather garments.
The third patent assigned to Burlington is U.S. Pat. No. 4,807,303 to Joe A. Mann, et al., which discloses upper and lower body cold weather garments which have excellent warmth, moisture permeability, wind resistance, and water resistance. The garment comprises an interior lining fabric, such as a loosely knit nylon lining, an outer fabric, and a layer of preponderantly open-cell foam of between 0.5 inch to 1.0 inch in thickness between an interior lining fabric and an outer fabric, with the three components being interconnected by stitching at the edges of the garment. The outer fabric has air permeability of less than 15, and preferably less than 10, cubic feet per minute per square foot at 0.5 inches head of water, and has moisture vapor transmission of at least 1,000 grams per square meter over a period of 24 hours. The outer, or shell, fabric is preferably woven from a fine denier, multi-filament, polyester yarn. The upper and lower body garments, when worn as the only cold weather protecting garments and without any other garments having poor moisture vapor transmission, provide extremely effective cold weather comfort, even in windy environments.
What is needed is an improved lightweight and compressible sleeping bag which incorporates the insulative and moisture vapor transmission qualities of the clothing designed by James G. Phillips and B. Dean Lassiter.
The present invention provides an improved sleeping bag having an open-cell, hydrophobic, polyurethane or polyether foam insulation layer sandwiched between an outer shell of fully-synthetic, tightly-woven, preferably rip stop, water-resistant, yet breathable polyester or nylon fabric shell and a more loosely-woven smooth fabric liner, also made of a smooth, fully-synthetic polymeric material, such as polyester. A preferred size for people up to 78 inches in height (about 198 cm) is 84 inches (about 213 cm)×34 inches (about 86 cm). In fact, even taller people can comfortably sleep in the bag by sleeping on their sides and bending their knees. The sleeping bag also has a longitudinal overlapping opening that extends the full length of the bag. Once the two sides of the opening are overlapped, the overlapping sides become secured together with a plurality of magnetic fasteners. Each fastener consists of a magnetic button component, which fits into a magnetic socket component of opposite polarity. Because the magnetic button components and the magnetic socket components are closely aligned with one another when the bag is stretched to its full length, the securing process is virtually automatic, as each button component is strongly attracted to its respective magnetic socket component. Each magnetic button component and each magnetic socket component is secured to its proper position of the opening by means of a female-threaded backing ring, which screws onto a male-threaded post at the rear of its associated button or socket component through an aperture punched through the shell fabric, the open-cell foam insulation layer and the liner fabric.
There is a hanging cord loop positioned near each end of the longitudinal opening which enables the sleeping bag to be hung, at either end, over a bathroom shower spigot to drip dry after it is washed. In order to speed the drying process, after the sleeping bag has hung for several hours and most of the rinse water has filtered down to the bottom edge of the bag, the accumulated water can be wrung out of that edge so that remaining moisture can evaporate more quickly. The sleeping bag also has a cord loop secured to each of the four inner corners thereof. A rectangular pillow, having open-cell form padding in a polyester fabric cover, has a noose secured to one of its four corners. can be secured to any of the four inner cord loops with a carabiner.
The sleeping bag is designed so that a person can sleep completely inside the bag, with the opening secured closed with the magnetic fasteners. The shell fabric, the open-cell foam insulation layer, and the liner fabric are all sufficiently permeable to atmospheric air that the person can breath easily and comfortably within the closed bag. The sleeping bag essentially becomes a sleeping cocoon. Respiratory moisture and perspiration are transferred to the exterior of the bag via the process of moisture vapor transfer through the liner fabric, foam insulation layer and the outer shell fabric. Those who have slept within the sleeping bag in such a manner have noted that initial mild claustrophobia is soon transformed into the most restful sleep of their lives. This is likely due to the fact that no exterior light seeps through the foam insulation layer, and the human body most effectively produces melatonin in the complete absence of light. A healthy dose of melatonin is known to be essential for the human body to enter the REM stages of sleep. What Is REM Sleep? Rapid eye movement (REM) sleep is a stage of sleep associated with dreaming and memory consolidation.
REM sleep was first discovered in the 1950s, when scientists studying sleeping infants noticed that there were distinct periods when their eyes moved rapidly from side to side. An individual's first REM cycle of the night begins about 90 minutes after falling asleep and recurs every 90 minutes. The eyes move around quickly behind the eyelids and brainwaves look similar to those of someone who is awake. During REM sleep stages, breathing, heart rate, and blood pressure rise to near-waking levels. REM sleep, often referred to as stage 5 sleep, is when the individual is most likely to dream. During this sleep stage, one's arms and legs become temporarily paralyzed to prevent that person from physically acting out his/her dreams and possibly injuring himself or others.
The invention will now be described in detail with reference to the attached drawing figures. It should be understood that CAD drawings may not be the best medium to graphically illustrate a steeping bag made of cloth and foam, given that lines are too straight and curves too perfect. However, as the drawings are intended to be merely representative of the invention, they should be more than sufficient to convey an understanding of product and its method of fabrication.
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Although only a single embodiment of the sleeping bag, insulated with open-cell foam, and having a center opening securable with magnetic fasteners, has been shown and described, it will be obvious to those having ordinary skill in the art that changes and modifications may be made thereto without departing from the scope and the spirit of the invention as hereinafter claimed.
This application has a priority date based on the filing of Provisional Patent application No. 63/460,373 by the same inventor and of the same title on Apr. 19, 2023.
Number | Date | Country | |
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63460373 | Apr 2023 | US |