Patent Application
20050067832
The present invention relates to a sleeve or coupling for connecting tubular elements such as pipes or cables to one another or to operation and control boxes or panels provided in systems for various uses, such as electrical, hydraulic, pneumatic systems and the like.
In the above-mentioned systems, there is usually a need to lead a cable or pipe into a box, for example, containing controls or switches, in order to connect the cable or the pipe to any controls, valves, apparatus or the like contained in the box.
The cable or pipe may be led into the box simply by inserting the tubular element through a hole suitably formed in the wall of the box.
Usually, however, a sleeve is inserted in the opening in the box wall so to house the tubular element, allowing the element to extend into the box.
The sleeve can be tightened onto the tubular element in various ways in order to prevent an external force on the element, for example, a pulling force or an accidental tug, loosening the tubular element or pulling it out of the apparatus contained in the box, to which the element is connected.
In the conventional technique for mounting these sleeves, it is known to associate one or more sealing elements with the sleeve.
Known sealing elements (resilient rings such as O-rings) are associated with the sleeve during the installation of the system.
Examples of embodiment are described in documents U.S. Pat. No. 5,378,027 and EP-A1-551664.
It is also known to form a sealing ring in a manner such that it is fixed firmly to the sleeve by techniques for co-moulding it onto the sleeve.
An example of the formation of a sleeve as described above is given in U.S. Pat. No. 4,410,479.
However, the embodiments of sleeves according to the methods known from prior art have the disadvantage of being provided with a sealing component which can easily be separated from the body of the sleeve or not be installed with the sleeve due to forgetfulness or carelessness.
There has therefore been a need to produce a sleeve which is always certain to be installed with the sealing component included.
The problem underlying the present invention is that of devising a sleeve which has structural and functional characteristics such as to satisfy the above-mentioned needs and at the same time to overcome the disadvantages mentioned with reference to the prior art.
This problem is solved by a sleeve according to claim 1 and claim 25. Further forms of embodiment are described in the dependent claims relating respectively to these.
Further characteristics and the advantages of the sealing system according to the present invention will become clear from the following description of a preferred embodiment thereof, given by way of non-limiting example, in which the sleeve can be fixed and sealed onto an electrical connection cable and in which the cable extends through the sleeve in order to extend into a box containing electrical apparatus such as controls, operating devices, switches and the like.
The description is given below with reference to the appended drawings, in which:
a to 3c show a transverse section, a front view, and a plan view of the sleeve of
a to 7d show respectively a view in transverse section, a view in front elevation, a plan view and a view in rear elevation of the sleeve in
With reference to the appended drawings, a sleeve for housing a portion 2 of a tubular element 4 is generally indicated 1.
The sleeve 1 comprises an internally hollow body 6 for housing the portion 2 of the tubular element 4.
In a preferred embodiment, the hollow body 6 extends along a central axis X-X, and preferably has a substantially cylindrical shape.
In a preferred embodiment, the hollow body 6 of the sleeve 1 comprises at least three tubular portions arranged in succession along the central axis X-X.
A first tubular portion 8 of the hollow body 6 of the sleeve 1 has a substantially smooth internal surface 10 whereas, externally, it has a thread 12 which extends from one end of the first tubular portion 8 to the other, terminating in the region of a circumferential projection 14.
The circumferential projection 14, which has a larger diameter than the first tubular portion 8 and than the second tubular portion 16 of the hollow body 6, preferably has a hexagonal shape suitable for cooperating with conventional screwing means such as workshop spanners, pliers, or the like.
A second portion 16 of the hollow body 6 of the sleeve 1 has a substantially smooth internal surface 18 and, externally, has a thread 20 which extends from the circumferential projection 14 to a flexible portion 22 of the hollow body 6 of the sleeve 1.
The diameter of the internal surface 10 of the first portion 8 of the hollow body 6 is preferably greater than the diameter of the internal surface 18 of the second portion 16 of the hollow body. The internal surfaces are adjacent one another and thus form a circumferential abutment 23.
The flexible portion 22 of the hollow body 6 of the sleeve 1 can be clamped around the portion 2 of the tubular element 4 which is housed in the hollow body 6.
In a preferred embodiment, the flexible portion 22 of the hollow body 6 comprises a portion provided with gripping fingers 24. The gripping fingers preferably extend, separately from one another, in the direction of the central axis X-X, in a “petal-like” configuration.
The sleeve 1 also comprises, in the region of the flexible portion 22 of the hollow body 6, a sealing element 26 which can be deformed, together with the flexible portion.
In a preferred embodiment, the sealing element 26 comprises a cap 28 projecting from the flexible portion 22 of the hollow body 6 and closed by a base 30.
The cap 28 preferably has gauge notches 29 arranged circumferentially on the outer surface of the cap 28. The gauge notches are preferably formed as grooves which are generally continuous and circumferential and are disposed on the outer surface of the cap 28. In a further embodiment, the notches are formed by visible and discontinuous marks, such as dashes, on the outer-surface of the cap 28.
The sealing element 26 also comprises an incorporating portion 32 in which the flexible portion 22 of the hollow body 6 is embedded.
The incorporating portion 32 of the sealing element 26 preferably forms a single continuous body. In other words, the incorporating portion incorporates the gripping fingers 24 without being subdivided by the gripping fingers.
In other words, the sealing element 26 and the flexible portion 22 of the hollow body 6 form a single composite body in which the flexible portion 22 of the hollow body is configured as the supporting core and the incorporating portion 32 of the sealing element 26 is configured as the incorporating matrix.
A part of the incorporating portion 32 preferably forms a cylindrical, homogeneous and continuous seal 34 entirely enclosed by the gripping fingers 24 of the flexible portion 22 of the hollow body 6, forming a sheath sealing the sleeve 1 against the portion 2 of the tubular element 4 which is housed in the hollow body 6.
In a preferred embodiment, the flexible portion 22 of the hollow body 6 is configured as a cap section having a smaller end facing towards the cap 28 of the sealing element and a larger end facing the hollow body 6.
The flexible portion 22 of the hollow body 6 and the sealing element 26 in which the gripping portion is at least partially embedded form means for fixing and at the same time sealing the portion 2 of the tubular element 4 housed in the hollow body 6.
In a preferred embodiment, the sealing element 26 extends in the direction of the central axis X-X, inside the hollow body 6, adhering to the internal surface 18 of the second tubular portion 16 of the hollow body 6, preferably as far as the circumferential abutment 23 between the first tubular portion 8 of the hollow body 6 and the second tubular portion 16 of the hollow body.
The sealing element 26 is preferably fixed firmly to the flexible portion 22 of the hollow body 6.
In a preferred embodiment, the sealing element is formed by a technique of co-moulding of the hollow body 6 and of the sealing element 26 by methods known in the art and not described in detail.
The sealing element 26 is preferably made of a material softer than the material forming the flexible portion 22 of the hollow body. Preferably, the sealing element is made of thermoplastic rubber and the flexible portion 22 of the hollow body 6 of rigid, preferably self-extinguishing thermoplastic material.
In a further embodiment, the sleeve 1 comprises a resilient sealing ring 36 of the type known as an O-ring, preferably in the region of the peripheral edge of the circumferential projection 14, so as to face the thread 12 of the first tubular portion 8 of the hollow body 6.
The sealing ring 36 is preferably formed by co-moulding with the hollow body 6 by methods known in the art and not described below.
The sleeve 1 can be associated with a clamping ring nut 100 suitably shaped externally so as to cooperate with workshop tools such as spanners, pliers and the like, which can grip the ring nut and screw it onto the hollow body 6 of the sleeve 1 in the region of the flexible portion 22 and of the sealing element 26 of the sleeve 1.
The clamping ring nut 100 is a preferred and non-limiting example of clamping means.
In a further embodiment, the clamping means may be formed by at least one band which can be tightened onto the assembly of the sealing element 26 and of the flexible portion 22 of the sleeve 1, for example, by means of a nut-and-bolt connection.
Moreover, the clamping means may be formed by a band, preferably of metal, which can be subjected to plastic deformation onto the assembly formed by the sealing element 26 and the flexible portion 22 of the sleeve 1, for example, by means of a crimping tool.
The hollow clamping ring nut 100 has an opening 102 at one of its ends.
The diameter of the opening 102 in the ring nut 100 is substantially larger than the diameter of the end 30 of the sealing element 26 of the sleeve 1 and substantially smaller than the maximum diameter of the cap 28 of the sealing element 26.
In the region of the opening 102 in the ring nut 100, the ring nut 100 has, internally, a first, concave portion 104 which extends from the opening 102 to a second, threaded portion 106 of . . . the internal surface of the ring nut 100.
During the installation of electrical, hydraulic or pneumatic systems and the like, both industrial and domestic, the sleeve 1 can be used, in particular, for enabling a tubular element such as a cable, a pipe, or the like to extend through the outer casings of various devices, for example, through the walls of a box.
Generally, a hole 202 is formed in the wall 200 of a box, for example, an electrical box containing switches and various other devices, and the first tubular portion 8 of the sleeve 1 can be inserted therein, preferably by being screwed into the hole.
A portion of the cap 28 of the sealing element 26 is removed from the sleeve 1 by means of suitable a cutting tool, for example, conventional scissors, wire strippers, electricians' nippers or the like so as to form, in the cap, an opening 204 provided with a rim 206.
A cable 208 or a pipe can pass through the opening 204 in the cap 28 of the sleeve 1 so that the cable 208 can be threaded through the sleeve 1. Moreover, the opening 204 in the cap 28 is such that, when the sleeve is coupled with the cable 208, its rim 206 remains in contact with the surface of the cable 208.
The notches 29 formed in the cap 28 of the sleeve 1 define portions of the cap 28 which can be removed, in dependence on the nominal diameter dimension of the cable 209 to be inserted in the sleeve. By way of example, a first notch may define the point on the cap 28 at which to perform the removal in order to insert a cable of ½ inch nominal diameter and a further notch may define the point on the cap 28 at which to perform the removal in order to insert a cable of ¾ inch nominal diameter.
The cable 208 extends through the opening 102 in the ring nut 100, through the opening 204 in the cap 26 of the sleeve, through the sleeve 1, and through an inner ring nut 300, to reach the interior of the box.
The inner ring nut 300 can be coupled with the sleeve 1 in the region of the first tubular portion 8 of the hollow body 6 which, in the assembled condition, is disposed on the inner side of the wall 200.
The ring nut 300 can be screwed onto the first tubular portion 8 of the sleeve 1 and, by interacting with the wall 200 during the screwing, pulls the sleeve towards the inner side of the wall. The action of the ring nut 300 results in compression of the sealing ring 36 against the outer surface of the wall 200, producing a seal between the outer surface of the wall 200 and the sleeve 1.
The fixing ring nut 100 can be coupled with the second tubular portion 16 of the sleeve 1 which, in the assembled condition, is disposed on the outer side of the wall 200 of the box.
The threaded portion 106 of the fixing ring nut 100 is screwed onto the thread 20 of the second tubular portion 16 of the sleeve 1.
The concave portion 104 of the fixing ring nut 100 interferes with the sealing element 26 and the flexible portion 22 of the sleeve 1, clamping the sealing element 26 and the flexible portion 22 onto the cable 208.
In other words, as the ring nut moves along the thread 20 of the second tubular portion 16 of the sleeve 1, the concave portion 104 of the fixing ring nut 100 compresses the sealing element 26 and the flexible portion 22 of the sleeve 1, clamping them onto the cable 208.
The sealing element 26 and the flexible portion 22, which form means for fixing and at the same time sealing the sleeve 1, can therefore be activated by the fixing ring nut 100, which forms clamping means.
In particular, the fixing ring nut 100 interferes with the flexible portion 22 of the hollow body 6 of the sleeve 1 which, as described above, is incorporated in the sealing element 26.
In particular, the sealing element 26, compressed by the flexible portion 22 of the hollow body, is clamped onto the cable 208, forming combined fixing and sealing means which are particularly resistant to wear and abrasion due to the action of the ring nut.
In a further embodiment variant, the sleeve 1 comprises an internally hollow body 6 adapted to receive the portion 2 of the tubular element 4, in which the first tubular portion 8 of the hollow body 6 of the sleeve 1 has an inside diameter smaller than the inside diameter of the second tubular portion 16, thus producing a circumferential rebate 23 (
The flexible portion 22 of the hollow body 6 comprises the gripping fingers 24 which run in succession around the circumference separately from each other, alternating with spaces 400 substantially free of sealing material.
In other words, between the gripping fingers 24, for the greater part of their extension in a radial direction, i.e. for the greater part of their radial thickness, said flexible portion 22 does not have sealing material.
The sealing element 26 comprises the cap 28, projecting relative to the flexible portion 22 of the hollow body 6, closed by a base 30, and a cylindrical wall 402 which extends from the cap to the circumferential rebate 23, remaining contained within the gripping fingers 24.
In other words, said cylindrical wall 402 has an outside diameter substantially equal to the inside diameter of the gripping fingers 24 and of the second tubular portion 16.
The sealing element 26 is produced by co-moulding with the hollow body 6.
The flexible portion 22 of the hollow body 6 is partially let into the sealing element 26, since, by virtue of the co-moulding process, the sealing material runs along the inner surface of the gripping fingers 24, so that they are partially let into it.
This is particularly clear if the sealing element 26 is moved aside from said gripping fingers 24 (
The resilient sealing ring 36 is produced by co-moulding with the sealing element 26, by virtue of channels 404 provided in the hollow body 6.
In other words, the cap 28, the circumferential wall 402 and the sealing ring 36 form a single body which cannot be separated from the hollow body of the coupling unless the pieces are torn apart.
Said channels 404 form passages for the material which forms the sealing element 26 between the inner surface of said hollow body and its outer surface. Said channels are preferably provided at the circumferential rebate 23.
Said channels form passages which extend radially, tangentially or circumferentially relative to the hollow body.
The main advantage of the sleeve consists in the formation of a fixing and of a seal on a tubular element which are particularly wear-resistant, above all, when the fixing and the sealing of the sleeve onto the tubular element are achieved by means of a ring nut which clamps the sealing element onto the tubular element.
Moreover, the sleeve advantageously has fixing and sealing means which display optimal resilient recovery so that the sleeve can be reused several times without showing a shape memory in the sealing element which is subjected to deformation.
Moreover, the sleeve has the advantage of having a sealing element which is positioned precisely at a flexible end of the sleeve body ensuring that a force exerted on the flexible body by means of the fixing means such as a ring nut, a band, or the like, induces optimal deformation of the sealing element onto the tubular portion, ensuring optimal fitting, even if it is performed by unskilled personnel.
Advantageously, the sleeve provides a sealing element which cannot easily be lost or separated from the sleeve body.
In other words, the formation of the sealing element integrally with the sleeve body results in inseparability of the sealing element and the sleeve body. This ensures that the fitting of the sleeve is always performed in accordance with the installation standards, even if it is performed by an unskilled or careless operator.
Finally, producing the sealing element in one piece with the sealing ring means, advantageously, that said sealing element cannot be separated from said body of the sleeve.
Naturally, in order to satisfy contingent and specific requirements, a person skilled in the art may apply to the sleeve described and illustrated with reference to the drawings, many modifications and variations all of which, however, are included within the scope of protection of the invention as defined by the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 018307140 | Nov 2001 | EP | regional |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/IT02/00713 | 11/11/2002 | WO |
