The invention relates to a food slicer, and, in particular, to a food slicer adjustable to select a thickness of food sliced and, more particularly, to a food slicer adjustable to maintain a runway and a landing in generally parallel relationship to produce food sliced with a substantially constant cross-section.
Food slicers of a type known as mandoline slicers are well known. Slicers of this type have a knife or blade having a blade body and a leading edge on the blade body for cutting food. The slicer is operated by directing a quantity of food in a direction toward the knife edge to be cut. Under ideal circumstances, the planar blade body would be arranged generally parallel with the direction in which the food is moved.
A bulk quantity of food is typically placed on a support surface, often referred to as a runway, and then slid across the runway toward the blade edge. The blade is offset from the runway, and the offset distance provides a thickness or depth of the cut made in the food as it is pushed into the blade. After the food passes by the blade, the uncut portion passes above the blade and onto a landing, and the sliced portion passes below the blade and separates from the rest of the food bulk.
The blade edge, despite cutting through the food, provides a resistance force. For example, a straight blade edge that is perpendicular or transverse to the direction of cutting may require a relatively high force applied to the food. The straight blade makes a line contact across a square face of the food bulk, and the entire blade edge enters the food bulk at generally the same time. To ease the entrance of the blade into the food, it is known to set the blade edge at an angle from the direction of cutting. This allows a first portion of the blade to enter the food at the oblique angle, and the rest of the blade edge trails and enters subsequent to the first portion, thus requiring a lower initial force to begin a cut of the bulk food. However, the resistance between the blade and the food results in a force that tends to direct or push the food to one side of the slicer.
This issue may be remedied by providing a pair of blade edges, the blade edges set oblique to the direction of cutting but opposite to each other. For instance, the blade often is arranged with a pair of blade edges that form a V-shape, and food is directed toward the center of the intersection of the blade edges in the center of the blade. The lateral forces on the food as a result of the resistance from the blade passing through the food are balanced between the blade edges, each edge tending to force the food towards the other blade edge, directing the food inwardly towards the center of the blade.
In order to select a slice thickness, some mandoline slicers are adjustable. That is, the slicer is adjustable so that the offset between the blade and the runway may be selected. However, this adjustment presents a number of issues.
First, the plane of the blade may not remain parallel to the runway, instead tilting somewhat. This results in an increase in resistance, requiring the user to have to exert a greater force to overcome the resistance. In detail, if the blade edge is angled or tilted upward relative to the landing, the blade tends to pull the food downward. This downward pull causes greater friction or resistance between the food and the runway, and may compress the food as it passes towards the blade. This results in a slice in which the trailing portion gradually increases so that the cross-section of the slide is not even or constant. Conversely, a blade angled upward will cause the food to lift upward resulting in a slice where the trailing portion gradually decreases, and the slice again has an uneven cross-section.
Additional issues arise when the adjustable slicer includes a V-shaped blade. In order to match the V-shape of the blade, the runway has a V-shaped end. If the runway is simply tilted downward to increase the thickness of the cut portion, for instance, the offset between the blade edge and the runway varies from a maximum at the apex of the V-shapes to a minimum at the forward-most portion of the V-shapes.
Various attempts have been made to address these problems by adjusting the runway relative to a co-planar blade and landing so as to maintain the runway in a plane generally parallel to the blade. One example of such a slicer is shown in U.S. Pat. No. 6,732,622, to Vincent. The '622 patent shows a ramp, or runway, that is raised or lowered so that it generally remains parallel to a landing. The ramp is shifted by a pair of locking screws on the sides of a frame. The screws must be properly adjusted, relative to each other, or the ramp will end up tilted to one side. The slicer also requires a number of steps, as the screws must be loosened, the ramp shifted by eye to a desired position for a slice thickness, and then each screw must be tightened. This makes fine tuning of the slice thickness difficult. Furthermore, the ramp is secured via laterally extending pegs received in oblique holes so that the ramp actually moves horizontally relative to the blade edge, thus resulting in less precision with cutting.
Another design is shown in U.S. Pat. No. 5,765,572, to Kim. This system has a single adjusting nut, so it is easier to operate than the slicer of the '622 patent. However, the ramp or sizing plate shifts horizontally relative to the blade in the same manner as the '622 patent.
Accordingly, there has been a need for an improved mandoline-type food slicer.
In accordance with an aspect of the present invention, a food slicer for slicing food advanced in a cutting direction is disclosed having a blade for cutting the food to form a slice thereof, the blade substantially defining a plane and secured on a landing, and the blade having a blade edge facing opposite the cutting direction, the landing receiving food thereon after it passes by the blade, a runway for supporting the food thereon prior to and as the food passes by the blade, and an adjustment mechanism for simultaneously moving the runway and landing to adjust a vertical offset between the blade edge and the runway to select a thickness of the food slice. The blade edge and a downstream edge of the runway may have a horizontal spacing, and the landing and runway may be adjustable so that the horizontal spacing remains generally constant. The horizontal alignment may include the blade edge and downstream edge being separated by a horizontal distance, the landing and runway being adjustable so that the horizontal distance remains generally constant.
The runway and landing may be pivotally adjustable. More specifically, the landing and runway may have respective decks, each preferably generally planar, and each of the decks are oppositely pivotable to adjust a distance between the blade on the landing and the runway. The runway may be pivotable about an upstream end while the landing is pivotable about a downstream end, together the landing and runway being adjustable so that the planes of the runway deck and the blade remain substantially parallel.
The food slicer may include a frame for supporting the runway and landing. The frame may include pivot stubs upstream of the blade, and the runway may include recesses for receiving the pivot stubs, together defining a pivot axis for the runway. The slicer may include an axle downstream of the blade, and the landing may include hooks positioned around the axle to define a pivot axis for the landing.
The adjustment mechanism may cooperate with both the runway and landing to simultaneously adjust the positions of each so that an offset between the blade and landing, or thickness for the food slice, may be selected. Preferably, the adjustment mechanism is rotatable to adjust the runway and landing positions. In some forms, the adjustment mechanism includes a first cam cooperating with the runway and a second cam cooperating with the landing, the cams being rotatable to pivot the runway and landing in opposite directions to select the offset between the blade edge and the runway.
Preferably, the vertical offset is generally constant in a direction lateral to the cutting direction so that the slice thickness is generally constant.
In another aspect, a food slicer is disclosed having a blade with a blade edge, a landing, a runway, and an adjustment mechanism for selecting a vertical offset between the blade edge and the runway to select a thickness of the food slice, the adjustment mechanism having at least a first cam portion for adjusting the vertical offset. The adjustment mechanism may include the first cam portion as well as a second cam portion, the cam portions respectively cooperating with the runway and landing for adjusting the vertical offset. The cam portions are rotated to adjust the relative position of the runway and landing to adjust the vertical offset for the thickness of food sliced. The cam portions pivot the runway and landing simultaneously relative to the slicer to adjust the vertical offset. Preferably, the offset is generally constant in a direction lateral to the cutting direction so that the slice thickness is generally constant.
In some forms, the adjustment mechanism includes a central portion on which the first cam portion and a second cams portion are positioned, the central portion being rotatable to rotate the first and second cam portions to pivot the runway and landing in opposite directions to select the offset between the blade edge and the runway. The landing may include a generally planar deck, the runway may include a generally planar deck, and the cam portions may pivot the landing and runway so that the runway deck and landing deck remain substantially parallel.
In another aspect, a food slicer is disclosed having a slicing blade oriented generally transverse to the cutting direction having a blade edge, a landing for receiving the food after the food passes over the blade edge, an insert, a runway for supporting the food prior to the food passing over the blade edge, the runway including structure for retaining the insert on a top side of the runway, the structure permitting removal of the insert therefrom for replacement of the insert, and a storage bay for storing the insert. The storage bay includes resiliently deflectable retention portions for releasably securing the insert in the storage bay. The storage bay is preferably located on a bottom portion of the food slicer, the bottom portion being movable relative to the food slicer to allow access to the storage bay from a top side of the food slicer. The insert may include a set of blades oriented generally orthogonal to the slicing blade, such as a julienne insert or a cubing insert.
In another aspect, a food slicer including an insert for cubing or julienning or the like is disclosed having a blade, a landing, and a runway for supporting the food prior to the food passing over the blade, the runway including structure for removably retaining the insert on a top side of the runway, and a storage bay for storing the insert on a bottom portion of the food slicer. The bottom portion is movable relative to the food slicer to allow access to the storage bay from a top side of the food. The bottom portion may be formed on, for instance, the landing or the runway.
Referring initially to
The slicer 10 includes a frame 20 supporting the runway 12 and landing 14. A rear end 22 of the frame 20 includes a handle 24 for ease of transport as well as for steadying the slicer 10 during use, and a stand 26 that is pivotally connected to the frame 20 so that the rear end 22 may be raised up during use of the slicer 10. Both the runway 12 and landing 14 are pivotally supported by the frame 20, as will be discussed in greater detail below, so that the runway 12 and landing 14 may be pivotally adjusted relative to the frame 20, as well as to each other, to permit selection of the slice thickness T for food being cut by the slicer 20.
The slicer 10 includes a V-shaped blade 30 having a blade edge 32 and being secured with the landing 14 on a top side thereof for use. The blade 30 is substantially a planar member secured on an upstream end 34 of a deck 36 of the landing 14. The landing deck 36 is also substantially planar and, preferably, substantially co-planar with the blade 30. The runway 12 also has a substantially planar deck 38 on which an amount of food to be sliced, referred to herein as a food bulk, is initially placed. Both the runway deck 38 and the landing deck 36 include upstanding ridges 40 which assist in moving the bulk food along the decks 36, 38 by preventing sticking and an ‘airlock’ condition during operation. It should be noted that the blade edge 32 is positioned relatively close to a downstream end 64 of the runway 12 and an insert 130 (described below), as best seen in
During operation, the food bulk placed on the runway deck 38 is advanced towards the blade edge 32. As a portion of the food bulk comes into contact with the blade edge 32, the blade 30 begins to cut into the food bulk to form a slice. Once the entire food bulk has passed by the blade edge 32, the slice is completed and is separated from the food bulk by passing underneath the blade 30.
To enable this operation, the blade edge 32 is positioned at the offset or thickness T (
Selection of a slice thickness T is made by rotating the adjustment knob 16 to pivot or rotate the runway 12 about its upstream end 44 and to rotate the landing 14 about its downstream end 46. As can be seen in
To form this axis, the recesses 50 receive pivot stubs 58 formed on the frame 20. In greater detail, the frame 20 includes opposed frame sides 60 with interior surfaces 60a. The pivot stubs 58 are located on the interior surfaces 60a proximate an upstream end 62 of the frame 20, as can be seen in
The shape of the pivot stubs 58 helps avoid the runway 12 inadvertently coming off the pivot stubs 58. The dimension between the arc portions 58b is greater than the width of the runway slot 56. In order for the recesses 50 to receive the stubs 58, or for the runway 12 to be removed from the stubs 58, the straight sides 58a must be generally aligned with the runway slot 56. To locate the recesses 50 on the pivot stubs 58, the runway 12 is oriented above the frame 20 with the slot 56 aligned with the recess sides 58a and then advanced until the stubs 58 are within the recess circle portion 54. The runway 12 is then rotated approximately 110° around the stubs 58 so that its downstream end 64 pivots towards the landing 14 to a position generally between the frame sides 60, as shown in
As noted, the landing 14 is also rotatable around its downstream end 46 to adjust the landing 14 for slice thickness. In greater detail, the landing 14 is pivoted so that the thickness T or offset between the blade edge 32, secured on the landing deck 36, and the runway deck 38 is adjusted or selected. The landing downstream end 46 includes a pair of pivot hooks 70 (
When the landing 14 is assembled with the frame 20, the hooks 70 receive a landing axle 88 located on the frame 20 near its downstream end 89, about which the landing 14 is rotated for selecting the slice thickness T. To assemble, the landing 14 is oriented so the pivot openings 76 may receive the landing axle 88 without the landing side frames 82 interfering with the frame sides 60, such as in a vertical orientation or an up-side down orientation with the pivot openings 76 of the hooks 70 facing downward. The landing 14 is advanced towards the landing axle 88 until the axle 88 is within the pivot openings 76, and then is rotated around the landing axle 88 to the assembled position. The landing side frames 82 are generally channel-shaped so that, when rotated to the assembled position, the frame sides 60 are partially received within the landing side frames 62, as shown in
When the slicer 10 is assembled, each of the runway 12 and landing 14 is pivotable by the adjustment knob 16. Broadly speaking, the adjustment knob 16 is rotatable to pivot the runway 12 and landing 14 through a range of relative positions. The knob 16 may be rotated so that the runway 12 and landing are in a locked position, shown in
To pivotally adjust the runway 12 and landing 14, the adjustment knob 16 is secured or integral with a cam axle 100, shown in
The cam axle 100 includes a runway cam 110 and a pair of landing cams 112, the runway cam 110 engageable with the runway 12 while the landing cams 112 are engageable with the landing 14. The runway cam 110 is positioned generally in the center of the cam axle 100, while a first landing cam 112a is positioned proximate the adjustment knob 16 and a second landing cam 112b is positioned proximate the bearing portion 106. As can be seen in
The runway 12 includes structure for receiving and cooperating with the runway cam 110, best seen in
In operation, the adjustment knob 16 is simply rotated to pivotally adjust the position of the runway 12 and landing 14, the cooperating cam portions of the runway 12, landing 14, and cam axle 100 being programmed so that the amount of pivoting for the runway 12 and landing 14 adjust the thickness T of a slice of the food bulk while maintaining the planes of the runway 12 and the blade 30 in a substantially parallel relationship.
With specific reference to
The cam axle 100 may be rotated to a second use position, shown in
A third use position is represented in
It should be noted that the runway 12 and landing 14 may be relatively pivoted to a plurality of positions intermediate a minimum and maximum thicknesses T, and the positions shown in
Lastly, a release position is shown in
It should be noted that, in reverse operation, the landing cams 112 lower the landing 14 through cooperation and engagement with the landing cam hook 114a, and the runway cam 110 raises the runway 12 by camming against the cam surfaces 122a, 122b.
It should also be noted that the cam axle 100 may be retained in each of these positions. That is, discrete detents may be provided for the cam axle 100 relative to the frame 20 supporting the cam axle 100 so that the positions of the runway 12 and landing 14 are not accidentally or inadvertently shifted during slicing operation of the slicer 10. Additionally, stops (not shown) may be provided to limited the amount of rotation of the cam axle 100, and thus to define end points of a range of thickness T. However, the range of motion of the cam axle 100 may be specified to allow the thickness T to be negative. In other words, the runway 12 and landing 14 may be relatively pivoted so that the blade edge 32 is positioned below the plane of the runway 12, which serves to protect the blade edge 32 during storage and reduces accidental contact therewith by a user's hands when the slicer 10 is being handled without being used to slice a food bulk. In such a position, the runway 12 and landing 14 may be locked, as described herein.
Because the runway 12 is easily pivotable, it can be manually pivoted upward to allow access to its bottom side 12a, shown best in
The slicer 10 may be provided with a plurality of runway inserts 130, as shown in
With reference to
The cubing insert 130c, also shown in
As noted, the inserts 130 may be secured with the top side 12b of the runway 12 and stored on the bottom side 12a of the runway 12. An opening 150 is formed on the top side of the runway 12b (
Each storage bay 140 allows an insert 130 to be snapped into a storage position. As a result of the V-shape, the insert 130 has a pair of legs 180, each of which has an end 182. Each storage bay 140 is generally V-shaped to have leg openings 184 corresponding to each of the insert legs 180. At an end 188 of each leg opening 184, a short wall 190 is formed that extends over and somewhat closes the opening end 188. Along the sides of the leg openings 184 are resiliently deflectable arms 192 having fingers 194 formed thereon. To store an insert 130 in one of the storage bays 140, the insert legs ends 182 are first positioned within the leg openings 184 within the walls 190, and the insert 130 is then rotated toward the arms 192. The insert 130 is then pressed against the fingers 194 so that the arms 192 are forced outward to allow the insert 130 to pass. Once the insert 130 is fully positioned within the openings 184, the arms 192 are free to return toward their natural position so that the fingers 194 are in interference positions with the bottom side 162 of the insert 130. To release the insert 130, the tab 164 is pulled outward thereby forcing the arms 192 outward and clear of the insert 130.
With the provided construction, the inserts 130 may be easily accessed, stored, and selectively secured with the runway 12. During operation of the slicer 10, it may be desirable to change the insert 130 to change the operation. By allowing the runway 12 to be pivoted upward, the entire slicer 10 need not be rotated to change the insert 130. Additionally, the on-board storage provides positive structure for retaining the inserts 130, minimizing risk of the inserts 130 becoming separated from the slicer 10 or lost, and does so without increasing the size of the slicer 10.
As noted above, the V-shaped blade 30 may be secured with the landing 14 on a top side thereof for use. It should be noted that the blade 30 is, preferably, secured within a blade cartridge 230, and the cartridge 230 may secured to the top side of the landing 14 for use, and secured with a bottom side of the landing 14 for storage. With reference to
As can be seen in
To secure the blade cartridge 230 with the cartridge seat 232, front tips 246 of the sidewalls 234 are placed into recesses 250 formed in the side frames 86 (see
A similar operation is performed to secure the blade cartridge 230 on the bottom of the landing 14. With reference to
While the invention has been described with respect to specific examples including presently preferred modes of carrying out the invention, those skilled in the art will appreciate that there are numerous variations and permutations of the above described systems and techniques that fall within the spirit and scope of the invention as set forth in the appended claims.
The present application is a divisional of U.S. Ser. No. 11/591,255, filed Oct. 31, 2006, now U.S. Pat. No. 7,694,615 the filing priority of which is claimed and the entire disclosure of which is hereby incorporated by reference.
Number | Name | Date | Kind |
---|---|---|---|
4038892 | Popeil | Aug 1977 | A |
4573387 | Denter et al. | Mar 1986 | A |
4733588 | Yamamoto | Mar 1988 | A |
5636442 | Wain | Jun 1997 | A |
5745999 | Zirkiev | May 1998 | A |
6082645 | Himmighofen et al. | Jul 2000 | A |
6732622 | Vincent | May 2004 | B2 |
7621207 | Botsai et al. | Nov 2009 | B2 |
Number | Date | Country | |
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20090178532 A1 | Jul 2009 | US |
Number | Date | Country | |
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Parent | 11591255 | Oct 2006 | US |
Child | 12381964 | US |