The presently disclosed technology relates generally to an apparatus or assembly configured to slice or otherwise cut one or more objects (e.g., produce, such as tomatoes and onions, vegetables, such as potatoes, and/or fruit, such as apples, for example), and methods of using same.
There are a variety of known systems and methods to slice or otherwise cut objects, such as foodstuff. There are generally several types of slicing or cutting apparatuses: manual (e.g., a hand slicer), automated and semi-automated.
Examples of prior art devices are described in U.S. Pat. No. 8,069,763 (Stanojevic), U.S. Pat. No. 8,474,357 (Stanojevic), and U.S. Pat. No. 7,861,629 (Brander). Each of these systems or methods can be beneficial.
However, prior art slicers can be complicated, expensive, difficult to use, and difficult to repair or replace certain components.
Further, certain prior art slicers are built to include angled surfaces to prevent the accumulation of sitting water, which could become stagnant and therefore undesirable. These prior art slicers can be complicated or expensive to manufacture due to the angled surfaces. In particular, creating permanently angled surfaces can require more calculations and/or material as compares to slicers with flat or level surfaces. Neither additional time to design, nor additional material requirements, to conform to sanitary design standards is desirable.
Embodiments of the presently disclosed technology overcome certain drawbacks of prior art designs and satisfy the above-outlined and other objectives.
In one aspect, the slicing apparatus of the presently disclosed technology is considered a manual or semi-automated device, as opposed to a fully automated device.
In another aspect, the assembly of the presently disclosed technology only requires an operator to perform one single step, such as placing foodstuff in the assembly to be sliced. In this respect, it involves a simpler process requiring a less sophisticated operator than with prior art devices.
Optionally, the assembly can be plugged into an electrical outlet to provide power to one or more components of the assembly.
In any optional embodiment, the assembly does not require or use components powered by pneumatic means.
In any optional embodiment, the assembly does not require or utilize suction cups. In addition, the assembly optionally does not include angled surfaces to prevent the accumulation of stagnant water or other liquid. Instead, the assembly can optionally include adjustable legs, feet, and/or wheels, which allows a user to selectively angle at least portions of the assembly to prevent the accumulation of liquids thereon.
Optionally, the assembly includes one or more spaced-apart pusher heads. Each pusher head can optionally move downwardly from a first or upper position to contact downwardly press an object to be sliced or cut.
In any optional embodiment, one or more blades are positioned beneath the object(s) to be sliced or cut and/or beneath each pusher head.
Optionally, each blade is stationary during the cutting or slicing procedure.
Optionally, in any embodiment adjacent blades of the assembly are approximately ⅛th inch apart, optionally from ¼ to 1/16 inch apart.
Optionally, in any embodiment, a cutting or slicing surface of each blade is different at opposing ends of the blade as compared to a mid-portion of the blade.
In any optional embodiment, the presently disclosed technology utilizes one or more linear bearings, which results in easier replacement of the bearings when necessary or desirable.
Optionally, the assembly can include at least one or two spaced-apart conveyors to move whole and/or sliced objects.
The foregoing summary, as well as the following detailed description of the invention, will be better understood when read in conjunction with the appended drawings, wherein like numerals designate like elements throughout. For the purpose of illustrating the invention, there are shown in the drawings various illustrative embodiments. It should be understood, however, that the presently disclosed technology is not limited to the precise arrangements and instrumentalities shown. In the drawings:
While systems, devices and methods are described herein by way of examples and embodiments, those skilled in the art recognize that the systems, devices and methods of the presently disclosed technology are not limited to the embodiments or drawings described. It should be understood that the drawings and description are not intended to be limited to the particular form disclosed. Rather, the invention covers all modifications, equivalents and alternatives falling within the spirit and scope of the appended claims.
Any headings used herein are for organizational purposes only and are not meant to limit the scope of the description or the claims. As used herein, the word “may” is used in a permissive sense (i.e., meaning having the potential to) rather than the mandatory sense (i.e., meaning must). Similarly, the words “include,” “including,” and “includes” mean including, but not limited to. Unless specifically set forth herein, the terms “a,” “an” and “the” are not limited to one element but instead should be read as meaning “at least one.” The terminology includes the words noted above, derivatives thereof and words of similar import.
Referring to the drawings in detail, wherein like numerals indicate like elements throughout,
In any optional embodiment, the assembly 10 allows a single user to simultaneously slice several objects 11 at one time. Optionally, the assembly allows a single user to slice several objects 11 (e.g., tomatoes), optionally twenty to fifty, optionally approximately thirty-five tomatoes, optionally Roma tomatoes, per minute and ultimately places the sliced portions in a tray. Optionally, the assembly 10 automatically, quickly and/or easily separates ends of the object(s) 11, which in certain applications (e.g., tomatoes) are generally undesirable, from more interior or “good” slices of the object(s) 11. In any optional embodiment, the assembly 10 automatically, quickly and/or easily conveys or otherwise moves the “good” slices or cuts (i.e., slices from the produce not including the ends thereof) to a first location, such as tray 13 or other receptacle or holding area, while the “bad” slices are moved or allowed to move to a second location separate and distinct from the tray.
The assembly 10 is optionally designed to be easy to make, assemble and/or use. In any embodiment, the assembly 10 is modular in construction. In addition, the user can optionally quickly change the thickness of the slices. For example, if one or more of the components of the assembly 10 become undesirably worn (e.g., dull) or otherwise not desirable, those particular components can be easily and quickly replaced without necessarily replacing or even removing other components that are in satisfactory condition. For example, single blades or a unitary set of blades may be readily removed and replaced when necessary. The assembly 10 is optionally easy to maintain (e.g., simple), and can be in “plug-and-play” form.
In any embodiment, the assembly 10 can optionally include at least one pusher head 12, at least two spaced-apart blades 14 (e.g., as part of a set of blades), and at least one shaft or pole 16. Optionally, the at least one pusher head 12 is movable from a first or upper position wherein the object 11 is capable of being placed between the at least one pusher head 12 and the at least two spaced-apart blades 14, and a second or lower position wherein the at least one pusher head 12 contacts and/or pushes the object(s) 11 against, to, and/or past an upper surface of each of the at least two spaced-apart blades 14. Optionally, the at least one pusher head 12 moves with respect to the at least two spaced-apart blades 14, and/or each of the at least two spaced-apart blades 14 is stationary during the slicing or cutting process.
The at least one pusher head 12 can optionally include a plurality of spaced-apart pusher heads 12. In such an embodiment, each pusher head 12 can be placed along a line or linear path extending across a width of the assembly 10. In one optional embodiment, the plurality of spaced-apart pusher heads 12 include eight spaced-apart pusher heads 12. The spacing between the pusher heads 12 can be fixed or adjustable to accommodate objects of different sizes and/or types.
The at least two spaced-apart blades 14 can optionally include a plurality of spaced-apart blades 14. In one optional embodiment, such as that shown in
In any optional embodiment, a cutting portion of each blade 14 is different at one or both ends of the blade 14 than in a mid-portion of the blade 14. Optionally, at least a portion (e.g., a top surface) of each blade 14 has a V or scalloped shape. More particularly, in any optional embodiment, a top surface of each blade 14 includes a series of scalloped shapes, which can enable the assembly to cleanly and/or neatly slice the object(s) 11.
The at least one shaft 16 can optionally include a plurality of spaced-apart linear shafts 16. In one optional embodiment, the plurality of spaced-apart shafts 16 include four spaced-apart linear shafts 16, optionally arranged in a rectangular formation when viewed from above or below. Each shaft 16 can extend vertically and/or perpendicular to the direction in which the plurality of pusher heads 12 extend and/or the two spaced-apart blades 14 extend.
Each shaft 16 can optionally be in tubular or cylindrical form. In any optional embodiment, each shaft 16 can form a portion of a frame of the assembly 10. Optionally, each shaft 16 is stationary and/or fixedly attached to other portions of the frame of the assembly 10. For example, a lower end of each shaft 16 can optionally be fixedly or removably attached to a base 34 and an upper end of each shaft 16 can optionally be fixedly or removably attached to a platform 36. Both the base 34 and the platform 36 can optionally be flat or planar components and extend in a plane parallel to a ground surface that supports the assembly 10.
Optionally, as shown in
As shown in
The base 34 can optionally hold or support each blade 14 in a stationary configuration. In one embodiment, each blade 14 is fixed with respect to the base 34. More particularly, each end of each blade 14 is secured to a portion of the base 34, such that any portion of the blade 14 between the two ends thereof is free or unattached. The base 32 can also be configured to allow the user to selectively move adjacent blades 14 closer together or further apart (e.g., in a direction perpendicular to that which each blade 14 extends) to change the thickness of the slice(s) of the object(s) 11.
In any optional embodiment, the plurality of spaced-apart pusher heads 12 are spaced-apart along a first axis FA, as shown in
Referring now to
As shown in
The fins 20 and/or the pusher heads 12 can be formed at least partially of a generally flexible or forgiving material, such that the fins 20 and/or the pusher heads 12 do not damage or bruise the objects 11 when the pusher head pushes the object. In one optional embodiment, the fins 20 and/or at least a portion of each pusher head 12 can be formed of a rubber, an elastomer, and/or an elastomeric material. However, any material that does not damage or bruise the object 11 to be sliced can be used to form at least a portion of the fins 20 and/or the pusher heads 12. In one optional embodiment, an upper end of each pusher head 12 can be formed of a generally rigid or hard material (e.g., hard plastic or metal), while a lower end of each pusher head 12 (e.g., the fins 20 or a portion thereof) can be formed of a soft or softer material (e.g., rubber).
Optionally, in operation, as each pusher head 12 moves from the upper position (see
Each pusher head 12 can optionally be fixedly or removably attached to at least one plate 22. Optionally, as shown in
In any optional embodiment, each of the plate 22, the base 34 and the platform 36 extend in parallel. Optionally, a plane in which the platform 36 extends is above a plane in which the base 34 extends. Optionally, the plane in which the base 34 extends is below a plane in which the plate 22 extends. Optionally, the plane in which the platform 36 extends is above the plane in which the plate 22 extends. In such an embodiment, the above configuration is maintained regardless of whether the pusher head(s) 12 is/are in the upper position (see
In any optional embodiment, the plate 22 can include at least one hole 24 or passageway extending therethrough (see
Further, in any optional embodiment, the plate 22 can include, operate in conjunction with, and/or be attached to at least one sleeve 38. The at least one sleeve 38 can optionally be longitudinally aligned with and/or form the at least one hole 24. The at least one sleeve 38 can be sized, shaped and/or configured to receive at least a portion of the at least one shaft 16 therein. A longitudinal axis of the at least one sleeve 38 can optionally extend perpendicular to the plane of the plate 22. In any optional embodiment, the at least one sleeve 38 can include a plurality of spaced-apart sleeves 38, such as four sleeves 38, each of which is aligned with and/or form one of the holes 24.
In any optional embodiment, each shaft 16, hole 24, and sleeve 38 combination can function as, or be considered, a linear bearing. Optionally, an internal surface of each sleeve 38 can include one or more ball bearings to facilitate movement of the sleeve 38 with respect to the stationary shaft 16. However, bearings are not required for the sleeve(s) 38 to function as described herein.
As shown in
Optionally, a top or upper end of the linkage 30 is rotatably attached to a portion of the first motor 28. For example, a pivotable joint or a rotatable linkage can connect the linkage 30 to the first motor 28. Optionally, a lower or bottom end of the linkage 30 is rotatably attached to at least a portion of the plate 22. For example, a pivotable joint or a rotatable linkage can connect the linkage 30 to at least a portion of the plate 22. The first motor 28 can optionally be placed on or directly attached to (e.g., fixed to) a top surface of the platform 36. In operation, rotation of at least a portion of the first motor 28 raises and lowers the linkage 30, which in turn raises and lowers the plate 22, as guided or constrained by the at least one shaft 16.
Optionally, the assembly 10 can include means for moving sliced or cut object(s) 11 (or portions thereof) from beneath or away from the blade(s) 14. In any optional embodiment, the means for moving is or can include at least one conveyor. In any optional embodiment, the means for moving is or can include at least one first conveyor belt 18, one or more rails configured to guide one or more carriages or containers, or similar configurations.
Optionally, as shown in
The means for moving sliced or cut object(s) 11 from beneath or away from the blade(s) 14 can optionally include or be operatively connected to a second motor, which is optionally contained or housed within a box 32 shown in
As shown in
The presently disclosed technology includes methods for assembly, partial assembly, and/or use of the assembly 10. One optional method of slicing the object(s) 11 includes allowing at least a mid-portion (e.g., the “good” slices) of each object 11 to move, fall or drop downwardly on the conveyor belt 18 or other transporter to move the object from one place to another. Optionally, at least one end-portion (e.g., a “bad” slice) of each object 11 moves, falls or drops at an angle approximately perpendicular to the direction in which the mid-portion(s) moves. Stated differently, in one embodiment, the interior or “good” slices of the object(s) 11 move onto the conveyor belt 18 or other transporter, and the end(s) or “bad” slice(s) of the object(s) 11 move(s) laterally (and optionally downwardly) away from the conveyor belt 18 or other transporter, such as into a receptacle. This distinct movement of different slices can be the result of guards or ramps placed at key locations to direct the desired movement of the slices.
In one optional method of the presently disclosed technology, the user places one of the objects 11 in each of the cavities 40. Next, the user activates the first motor 28 (e.g., upon depressing or engaging a first button), which causes the linkage 38 to move the plate 22 downwardly. As a result, each pusher head 12 moves downwardly to contact one object 11 and press that object 11 downwardly through the blades 14. The interior or “good” slices of the object 11 fall downwardly on the moving conveyor belt 18 or other transporter, which is driven by the second motor. The conveyor belt 18 or other transporter optionally deposits these “good” slices in the tray 13 located at one end of the conveyor belt 18 or other transporter. The first motor 28 can optionally automatically move the pusher head 12 and/or the plate 22 upwardly (e.g., to a high position) after a predetermined period of time in which the pusher head 12 and/or plate 22 is in a low position (see, e.g.,
A distinguishing feature of the assembly 110 of the present embodiment is that at least a portion of a frame that forms the assembly 110 is adjustable so as to be slanted or angled. More particularly, in any embodiment, one or more of the legs 146 that optionally attached to a wheel 144 is adjustable. Optionally, a height of one or more of the legs 146 can be selectively modified. Several different configurations can be used to accomplish this adjustability. One option is that each leg 146 extends through a passageway formed in a bracket. The bracket can optionally be loosened to allow a portion of the leg 146 to move upwardly and/or downwardly therein, and then the bracket can be tightened to lock or secure the leg 146 in a new position (e.g., height).
This adjustability allows the user to at least slightly tilt the entire assembly 10 during use, but not necessarily storage or transportation. Thus, the adjustability eliminates any flat surfaces on or in the assembly 110 during use, and eliminates the ability of water or moisture (e.g. that may emanated from the object(s), to become stagnant or pool. Thus the assembly 110 of the present embodiment is a sanitary design. In contrast, certain prior art slicers are built with angles or slanted surfaces that are present even when the slicer is in a storage or transport position. Such a prior art design complicates and increases the cost of manufacturing.
Another distinguishing feature of the assembly 110 of the present embodiment is means for moving whole or uncut object(s) from a place of storage or preparation to proximate the plurality of spaced-apart blades and/or the plate 122. The means for moving can help a user quickly and efficiently place one or more uncut objects into the cavities to be sliced. In any optional embodiment, the means for moving is or can include at least one conveyor. In any optional embodiment, as shown in
One, two or three sides of the means for moving can include a sidewall 150a, 150b, 150c to help prevent object(s) from inadvertently falling off of the means for moving. Each sidewall 150a, 150b, 150c can optionally be slanted or angled so as not to impede the movement or path of the object(s). Optionally, the means for moving moves from left to right in
Optionally, the second conveyor belt 148 can extend parallel to and spaced-apart from the first conveyor belt, which is described in detail above with respect to the first embodiment. The second conveyor belt 148 can optionally be at least slightly higher than the first conveyor belt with respect to a ground surface and/or the wheel(s) 144. The second conveyor belt 148 can be formed from similar or identical components, and in a similar or identical configuration, and the first conveyor belt.
Yet another distinguishing feature of the assembly 110 is a de-nester apparatus 152 for a plurality of trays 113. The de-nester apparatus 152 can include a holding bin 154 positioned above a location where the first conveyor belt deposits the “good” slices of the object(s). The holding bin 154 can be configured to support and/or suspend a plurality of nested trays 113 a predetermined distance above the location where the first conveyor belt deposits the “good” slices of the object(s). As shown in
The de-nester apparatus 152 can optionally include a movable arm 156 positioned below the location where the first conveyor belt deposits the “good” slices of the object(s). The movable arm 156 can be configured to reach and/or extend upwardly to at least temporarily engage and then separate the lowest tray 113 of the nested trays 113 from the other nested trays 113 as it pulls the lowest tray 113 downwardly to sit or rest on a stationary platform 158 slightly below the location where the first conveyor belt deposits the “good” slices of the object(s). At least a portion of the movable arm 156 can be limited to movement in only one direction (e.g., vertical).
In operation, once the first conveyor belt places and/or deposits the “good” slices into the lowest tray 113, the lowest tray 113 can move laterally (either manually or automatically) on the stationary platform 158 to make room for another empty tray (e.g., the previously second lowest tray 113) to be moved from the holding bin 154 to the stationary platform at least slightly below the location where the first conveyor belt deposits the “good” slices of the object(s). Optionally, as shown in
As shown in
The shoot 160 can be configured to receive and/or hold one or more wires or cables (not shown), which can provide power or electricity to the assembly 110. Optionally, the shoot 160 forms a cable tray that conforms to sanitary design standards for wash-down compliance. In particular, the generally open configuration of the shoot 160 allows one or more wires therein to be easily accessed and/or cleaned, for example following use of the assembly 110.
The following exemplary embodiments further describe optional aspects of the presently disclosed technology and are part of this Detailed Description. These exemplary embodiments are set forth in a format substantially akin to claims (each with numerical designations followed by a letter, e.g., 1A, 2A, 3A, 1B, 2B, etc.), although they are not technically claims of the present application. The following exemplary embodiments refer to each other in dependent relationships as “embodiments” instead of “claims.”
1A. An apparatus for slicing at least two objects, the apparatus comprising:
2A. The apparatus of embodiment 1A, wherein the pusher head is located above each blade when the pusher head is in the first position.
3A. The apparatus of embodiment 1A or 2A, wherein the conveyor belt is located beneath the pusher head and the blades such that sliced objects fall onto the conveyor belt.
4A. The apparatus of any one of embodiment 1A-3A, wherein blades are stationary while the pusher head moves from the first position to the second position.
1B. An apparatus for slicing at least one object, the apparatus comprising:
2B. The apparatus of embodiment 1B, further comprising:
3B. The apparatus of embodiment 1B or 2B, wherein the at least one pusher head includes a plurality of spaced-apart pusher heads, wherein the at least two spaced-apart blades includes a plurality of spaced-apart blades.
1C. A slicer comprising:
2C. The slicer of embodiment 1C, wherein the slicer further comprises a conveyor belt configured to receive only some sliced portions of the object and move the sliced portions away from the blades and the pusher head.
It will be appreciated by those skilled in the art that changes could be made to the embodiments described above without departing from the broad inventive concept thereof. It is understood, therefore, that the presently disclosed technology is not limited to the particular embodiments disclosed, but it is intended to cover modifications within the spirit and scope of the present invention as defined by the appended claims.
The application claims priority to U.S. Provisional Patent Application No. 62/858,541, filed Jun. 7, 2019 and titled “SLICING APPARATUS AND METHOD OF USING, ASSEMBLING AND DISASSEMBLING SAME,” which is hereby incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US20/36550 | 6/8/2020 | WO |
Number | Date | Country | |
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62858541 | Jun 2019 | US |