Patent Application
20150158194
Not applicable to this application.
Not applicable to this application.
1. Field of the Invention
The present invention relates generally to a blade edges and more specifically it relates to a slicing blade system utilizing an advanced blade edge design and orientation for improving efficiency and precision in cutting or slicing various products by optimizing the cutting angle to allow symmetrical forces on both sides of the blade at the same time.
2. Description of the Related Art
Any discussion of the related art throughout the specification should in no way be considered as an admission that such related art is widely known or forms part of common general knowledge in the field.
There continues to be great demand for the slicing of various products, including foods such as meat, sausage and cheese. Generally, automated slicing machines which incorporate a blade are utilized for high-speed precision slicing of such products. Common prior art blades include circular blades which utilize orbital motion for cutting involute blades, sickle-shaped blades, or straight blades.
While there are many variations in prior art blade 11 types, the prior art blade edges 12 utilized in the prior art tend to exhibit similar characteristics.
Because of the inherent problems with the related art, there is a need for a new and improved slicing blade system utilizing an advanced blade edge design and orientation for improving efficiency and precision in cutting or slicing various products by optimizing the cutting wedge angle and the orientation of this edge in relation to the cutting plane separately to allow symmetrical forces on both sides of the blade at the same time.
The invention generally relates to a blade edge which includes a blade which may be utilized independently or as part of a larger slicing assembly. The blade includes a blade edge which has been optimized for efficiency and precision. The blade edge includes a front bevel extending a first direction from a bisectional line of the cutting wedge extending through its tip and a back bevel extending in a second direction therefrom. The blade edge has a cutting wedge angel between the front and rear bevels which ranges between 12 and 45 degrees, depending on the specific product being sliced. The blade's orientation may be altered with respect to the angle between bisectional line of the cutting wedge and the cutting plane depending on the deformation of the product at the cutting point, the geographical location of slicing, and the desired thickness of slices.
There has thus been outlined, rather broadly, some of the features of the invention in order that the detailed description thereof may be better understood, and in order that the present contribution to the art may be better appreciated. There are additional features of the invention that will be described hereinafter and that will form the subject matter of the claims appended hereto. In this respect, before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not limited in its application to the details of construction or to the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein are for the purpose of the description and should not be regarded as limiting.
Various other objects, features and attendant advantages of the present invention will become fully appreciated as the same becomes better understood when considered in conjunction with the accompanying drawings, in which like reference characters designate the same or similar parts throughout the several views, and wherein:
a is a sectional view of prior art blade technology.
b is a close-up upper perspective view of prior art blade technology.
c is a sectional view of another embodiment of prior art blade technology.
a is a side sectional view of a first embodiment of the present invention in a first orientation with respect to the cutting plane.
b is a side sectional view of a second embodiment of the present invention in a second orientation with respect to the cutting plane.
c is a side sectional view of a third embodiment of the present invention in a third orientation with respect to the cutting plane.
Turning now descriptively to the drawings, in which similar reference characters denote similar elements throughout the several views,
The present invention comprises a blade 20 which may be utilized with a wide range of slicing systems 18. The slicing system will generally be adapted to slice one or more types of food products in an efficient and precise manner. It is appreciated that a wide range of slicing systems 12 may be utilized in combination with the present invention described and claimed herein.
By way of example and without limitation, exemplary slicing systems include manual slicing systems and automated slicing systems. The blade 20 described herein may be utilized in handheld slicing systems or as a component of a larger automated or manual slicing assembly. It should be appreciated that the figures herein merely provide exemplary configurations for use with the present invention, and thus the scope of the present invention should not be construed as limited to any specific type of slicing system. The present invention may be utilized in combination with any device or system which incorporates a blade edge 30 for slicing or cutting various products (food or otherwise).
The blade edge 30 described herein may be utilized in combination with a wide range of blade 20 types.
In other embodiments of the present invention not shown herein, the blade 20 may be a handheld configuration. Such embodiments include blades 20 which may not be circular or involute as shown in the exemplary figures hereto. In some cases, the blade 20 may be comprised of a handheld knife or other manual cutting device. It should be appreciated that the blade 20 may be comprised of a wide range of cutting devices both known in the art and yet to be developed. The scope of the present invention should not be construed as being limited by the exemplary configurations shown in the figures.
As shown herein, the blade edge 30 generally includes both a first, front bevel 31 and a second, rear bevel 33. A first spine 38 extends from the front bevel 31 in a direction opposite of the tip 35 of the blade edge 30 and a second spine 39 extends from the rear bevel 33 in a direction opposite of the tip 35 as shown in the figures. The spines 38, 39 will preferably extend parallel or substantially parallel with respect to each other.
The use of the angular rear bevel 33, which does not exist in the prior art, balances the cutting forces being applied to the product, which allows for the product to be warmer during slicing, thus reducing cooling costs and needs for greater inventory on-hand. Additionally, the force and energy necessary for efficient slicing may be minimized, allowing for more efficient slicing systems 18 to be utilized.
The first bevel 31 is comprised of a first arm 32 and the second bevel 33 is comprised of a second arm 34 as is best shown in
As shown in
In a preferred embodiment, the angle of the cutting wedge (the angle between the first arm 32 and the second arm 34) will range between 12 degrees and 45 degrees. In such a preferred embodiment, the angle between the bisectional line 36 and the second arm 34 of the second bevel 33 will be positive, but no greater than 5 degrees. The calculation of the angles for the arms 32, 34 of the bevels 31, 33 will vary depending on the product being sliced. The cutting wedge angle will also depend on the conditions of the geographically location where the cuts are being performed (i.e. elevation, pressure, etc.) Preferably, the angles will be determined such that the angle of the bisectional line 36 of the cutting wedge to the cutting plane is independent from the cutting angle, which will maximize efficiency.
The length of the respective arms 32, 34 of the bevels 31, 33 may also vary depending on the application of the present invention. Generally, in prior art slicing devices 12 such as shown in
In the present invention as best shown in
Preferably, each of the arms 32, 34 will be comprised of a length of at least 0.3 mm to allow for sharpening. In
The blade edge 30 configuration utilized with the present invention may vary depending on the product being cut as well as the type of blade 20 being used. By allowing the angle of the bisectional line 36 of the cutting wedge to the cutting plane to be independent from the cutting angle, necessary force for a clean, efficient cut is minimized. While the cutting wedge angle is independent of the temperature of the product being sliced, the angle of the cutting wedge to the cutting plane may be varied depending on the temperature of the product to reduce cutting forces for slicing by allowing a portion of the cutting wedge (i.e. the back bevel 33) to cross the cutting plane during slicing.
a illustrates a first orientation and blade configuration for cutting a first product of a certain compressibility into slices of a certain thickness. In this example, the angle of the cutting wedge between the first and second arms 32, 34 is 30 degrees. The angle between the bisectional line 36 of the cutting wedge and the cutting plane 16 is 18 degrees. The length of the first arm 32 is 1.5 mm and the length of the second arm 34 is 1 mm. The angle between the second arm 34 and the cutting plane 16 is 3 degrees.
b illustrates a second orientation and blade configuration for cutting a first product of a certain compressibility into slices of a certain thickness. In this example, the angle of the cutting wedge between the first and second arms 32, 34 is 30 degrees. The angle between the bisectional line 36 of the cutting wedge and the cutting plane 16 is 15 degrees. The length of the first arm 32 is 1.702 mm and the length of the second arm 34 is 1.502 mm. The angle between the second arm 34 and the cutting plane 16 is 0 degrees.
c illustrates a third orientation and blade configuration for cutting a first product of a certain compressibility into slices of a certain thickness. In this example, the angle of the cutting wedge between the first and second arms 32, 34 is 30 degrees. The angle between the bisectional line 36 of the cutting wedge and the cutting plane 16 is 10 degrees. The length of the first arm 32 is 2.213 mm and the length of the second arm 34 is 0.823 mm. The angle between the second arm 34 and the cutting plane 16 is negative 5 degrees.
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Although methods and materials similar to or equivalent to those described herein can be used in the practice or testing of the present invention, suitable methods and materials are described above. All publications, patent applications, patents, and other references mentioned herein are incorporated by reference in their entirety to the extent allowed by applicable law and regulations. The present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof, and it is therefore desired that the present embodiment be considered in all respects as illustrative and not restrictive. Any headings utilized within the description are for convenience only and have no legal or limiting effect.
