1. Technical Field
This disclosure generally relates to modular wall systems. More specifically, the present disclosure relates to modular wall systems including decorative and/or structural trim and to systems, methods, and apparatus for securing or applying trim to interior and exterior portions of a building or other structure.
2. Related Technology
A typical building construction involves preparing and constructing walls as well as other building components at a build site. Additionally or alternatively, a builder may choose to use prefabricated wall modules to construct interior and/or exterior walls of the building. Once the walls are constructed, a typical building may incorporate additional features on the walls. For example, ordinarily, a building includes at least one door and one or more windows.
Furthermore, the builder may choose to attach additional trim to the walls of the building. For instance, additional trim can conceal seams, edges, and openings in the walls, which accommodate doors, windows, etc. Trim can also be used as base board, crown molding, and other aesthetic, decorative, or structural features. A typical installation of trim (e.g., installation of baseboard) involves measuring, cutting, fitting, shimming, and adjusting the trim of the wall, which can take a substantial amount of time and effort to complete. Furthermore, the installer may need to have sufficient skill to correctly and accurately perform the installation.
In addition, the trim is typically nailed, screwed, or glued onto the wall, ceiling, floor, doorway, or other structural component to which it is attached. Such trim is not designed to be removable or reusable, and is typically damaged beyond repair by detachment from the wall. In addition, the nail or screw (head) must then be sunk, puttied (or covered), and painted over in order to conceal them from view (e.g., for aesthetic and/or safety reasons). Such concealment also can be time-consuming and may require an experienced installer. Moreover, the concealment may not always be perfect, and an occupant of the building may see undesirable marks on the trim.
Accordingly, there are a number of disadvantages with conventional construction or finishing trim systems that can be addressed.
Implementations of the present disclosure solve one or more of the foregoing or other problems in the art with systems, methods, and apparatus for attaching trim to structural components, and specifically to modular wall components including walls, ceilings, floors, door frames, window frames, etc. and other structures, such as furniture, lower height furniture scale construction, etc. In particular, one or more implementations can include a snap-in trim system for securing a trim element to a structural component of a building or building space. The trim system can include a mounting element securable to or integrated with the structural component, a connection element securely coupleable to the mounting element, and a trim element attachable to or integrated with the connection element.
The connection element can include an alignment element for ensuring proper positioning, orientation, and/or alignment of the trim element relative to the connection element, structural component, and/or (modular) wall component(s) in some embodiments. A trim element (reversibly and/or integrally) connected to the connection element can form a trim assembly. In at least one embodiment, an integral trim assembly can comprise a trim element seamlessly connected to a connection element and/or unitary therewith. In some embodiments, a reversibly connected trim assembly can comprise a separate connection element attached to the trim element. The trim element can comprise industry-standard (solid) wood or medium-density fiberboard (MDF) in some embodiments. Accordingly, implementations of the present disclosure can integrate existing and/or permanent trim elements into modular or reconfigurable wall systems.
In some implementations, the mounting element can extend longitudinally along a length of the structural component. In at least one implementation, the connection element can be securely coupled to the mounting element such that the connection element can slide longitudinally along the length of the structural component while remaining securely coupled to the mounting element. For instance, the mounting element can comprise one or more mounting members (e.g., recessed channels, tracks, strips, or protrusions).
The connection element can comprise one or more connection members corresponding to the configuration of the mounting member(s). In certain implementations, the connection element can attach to the mounting element at an attachment interface in an attachment direction either anterior-perpendicularly, lateral-parallelly, or anterior-lateral-diagonally to the interface. Accordingly, the attached connection element can form or accommodate (tight and/or gapless) joints or abutments between a trim element and an intersecting trim element and/or (modular) wall component.
Additional features and advantages of the disclosure will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the disclosure. The features and advantages of the disclosure may be realized and obtained by means of the instruments and combinations particularly pointed out in the appended claims. These and other features of the present disclosure will become more fully apparent from the following description and appended claims, or may be learned by the practice of the disclosure as set forth hereinafter.
In order to describe the manner in which the above-recited and other advantages and features of the disclosure can be obtained, a more particular description of the disclosure briefly described above will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. It should be noted that the figures are not drawn to scale, and that elements of similar structure or function are generally represented by like reference numerals for illustrative purposes throughout the figures. Understanding that these drawings depict only typical embodiments of the disclosure and are not therefore to be considered to be limiting of its scope, the disclosure will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
Before describing various implementations of the present disclosure in detail, it is to be understood that this disclosure is not limited to the parameters of the particularly exemplified systems, methods, apparatus, products, processes, and/or kits, which may, of course, vary. Thus, while certain implementations of the present disclosure will be described in detail, with reference to specific configurations, parameters, features (e.g., components, members, elements, parts, and/or portions), etc., the descriptions are illustrative and are not to be construed as limiting the scope of the claimed invention. In addition, the terminology used herein is for the purpose of describing the implementations, and is not necessarily intended to limit the scope of the claimed invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present disclosure pertains.
Various aspects of the present disclosure, including devices, systems, and methods may be illustrated with reference to one or more embodiments or implementations, which are exemplary in nature. As used herein, the terms “embodiment” and “implementation” mean serving as an example, instance, or illustration, and should not necessarily be construed as preferred or advantageous over other aspects disclosed herein. In addition, reference to an “implementation” of the present disclosure or invention includes a specific reference to one or more embodiments thereof, and vice versa, and is intended to provide illustrative examples without limiting the scope of the invention, which is indicated by the appended claims rather than by the following description.
As used herein, the term “systems” also contemplates devices, apparatus, compositions, assemblies, kits, and vice versa. Similarly, the term “method” also contemplates processes, procedures, steps, and vice versa. Moreover, the term “devices” also contemplates products, apparatus, compositions, assemblies, kits, and vice versa.
As used throughout this application the words “can” and “may” are used in a permissive sense (i.e., meaning having the potential to), rather than the mandatory sense (i.e., meaning must). Additionally, the terms “including,” “having,” “involving,” “containing,” “characterized by,” as well as variants thereof (e.g., “includes,” “has,” and “involves,” “contains,” etc.), and similar terms as used herein, including the claims, shall be inclusive and/or open-ended, shall have the same meaning as the word “comprising” and variants thereof (e.g., “comprise” and “comprises”), and do not exclude additional, un-recited elements or method steps, illustratively.
It will be noted that, as used in this specification and the appended claims, the singular forms “a,” “an” and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to a “seam” includes one, two, or more seams. Similarly, reference to a plurality of referents should be interpreted as comprising a single referent and/or a plurality of referents unless the content and/or context clearly dictate otherwise. Thus, reference to “seams” does not necessarily require a plurality of such seams. Instead, it will be appreciated that independent of conjugation; one or more seams are contemplated herein.
As used herein, directional, positional, and/or orientational terms, such as “top,” “bottom,” “left,” “right,” “up,” “down,” “upper,” “lower,” “inner,” “outer,” “internal,” “external,” “interior,” “exterior,” “proximal,” “distal” and so forth can be used arbitrarily and/or solely to indicate relative directions, positions, and/or orientations and may not be otherwise intended to limit the scope of the disclosure, including the specification, drawings, and/or claims.
Various aspects of the present disclosure can be illustrated by describing components that are bound, coupled, attached, connected, and/or joined together. As used herein, the terms “bound,” “coupled”, “attached”, “connected,” “joined,” “communicating,” or “in communication” are used to indicate either a direct association between two components or, where appropriate, an indirect association with one another through intervening or intermediate components. In contrast, when a component is referred to as being “directly bound,” “directly coupled”, “directly attached”, “directly connected,” “directly joined,” “directly communicating,” or “in direct communication” to or with another component, no intervening elements are present or contemplated. Furthermore, binding, coupling, attaching, connecting, joining, or communicating can comprise mechanical and/or electrical association.
To facilitate understanding, like reference numerals (i.e., like numbering of components and/or elements) have been used, where possible, to designate like elements common to the figures. Specifically, in the exemplary implementations illustrated in the figures, like structures, or structures with like functions, will be provided with similar reference designations, where possible. Specific language will be used herein to describe the exemplary implementations. Nevertheless it will be understood that no limitation of the scope of the disclosure is thereby intended. Rather, it is to be understood that the language used to describe the exemplary implementations is illustrative only and is not to be construed as limiting the scope of the disclosure (unless such language is expressly described herein as essential).
Furthermore, alternative configurations of a particular element may each include separate letters appended to the element number. Accordingly, an appended letter can be used to designate an alternative design, structure, function, implementation, and/or embodiment of an element or feature without an appended letter. Similarly, multiple instances of an element and/or sub-elements of a parent element may each include separate letters appended to the element number. In each case, the element label may be used without an appended letter to generally refer to instances of the element or any one of the alternative elements. Element labels including an appended letter can be used to refer to a specific instance of the element or to distinguish or draw attention to multiple uses of the element. However, element labels including an appended letter are not meant to be limited to the specific and/or particular implementation(s) in which they are illustrated. In other words, reference to a specific feature in relation to one implementation and/or embodiment should not be construed as being limited to applications only within said implementation.
The headings used herein are for organizational purposes only and are not meant to be used to limit the scope of the description or the claims.
The present disclosure extends to systems, methods, and apparatus for attaching trim to structural components, and specifically to modular wall components including walls, door frames, window frames, etc. In particular, one or more implementations can include a snap-in trim system for securing a trim element, such as base board, crown molding, window casing, or door framing components to a structural component, such as a (modular) wall, of a building. The trim system can include a mounting element securable to or integrated with the structural component, a connection element securely coupleable to the mounting element, and a trim element attachable to or integrated with the connection element.
The connection element can include an alignment element for ensuring proper positioning, orientation, and/or alignment of the trim element relative to the connection element, structural component, and/or (modular) wall component(s) in some embodiments. A trim element (reversibly and/or integrally) connected to the connection element can form a trim assembly. In at least one embodiment, an integral trim assembly can comprise a trim element seamlessly connected to a connection element and/or unitary therewith. In some embodiments, a reversibly connected trim assembly can comprise a separate connection element attached to the trim element. The trim element can comprise industry-standard (solid) wood or medium-density fiberboard (MDF) in some embodiments. Accordingly, implementations of the present disclosure can integrate existing and/or permanent trim elements into modular or reconfigurable wall systems.
In some implementations, the mounting element can extend longitudinally along a length of the structural component (or wall). In at least one implementation, the connection element can be securely coupled to the mounting element such that the connection element can slide longitudinally along the length of the structural component while remaining securely coupled to the mounting element. For instance, the mounting element can comprise one or more mounting members (e.g., recessed channels, tracks, strips, or protrusions).
The connection element can comprise one or more connection members corresponding to the configuration of the mounting member(s). In certain implementations, the connection element can attach to the mounting element at an attachment interface in an attachment direction either anterior-perpendicularly, lateral-parallelly, or anterior-lateral-diagonally to the interface. Accordingly, the attached connection element can form or accommodate (tight and/or gapless) joints or abutments between a trim element and an intersecting trim element and/or (modular) wall component. Such joints or abutments can be mitered or butted.
Reference will now be made to the figures of the present disclosure. For example,
Wall 12 can comprise a modular wall assembly, comprising a structural component (or frame) 16 and one or more outer wall components (or panels) 14 connected to structural component 16. Structural component 16 can include an attachment component 17 (e.g., attached by means of a coupling element 20). Trim element 30 can be attached to attachment component 17 and/or wall component 14 of wall 12 by means of a fastener, such as an adhesive and/or one or more nails, screws, etc. Such fasteners can, however, damage wall component 14 and/or trim element 30. Trim element 30 can be attached to wall 12 such that the lower edge of trim element 30 is aligned with and/or rests on a floor 13. Accordingly, any gap between wall component 14 and the floor 13 can be concealed or covered by trim element 30 from a facing vantage point. In some embodiments, the side edge of trim element 30 can also be aligned with an end 15 of wall 12, structural component 16, and/or wall component 14.
As depicted in
Attachment component 17a comprises one or more (e.g., opposing) mounting elements 50, comprising one or more (e.g., upper and lower) mounting members 52. Mounting member 52 can include a retention element (or catch) 54 in some implementations. In certain implementations, a spacing member 58 can separate mounting element 50 from coupling element 20a by a predetermined distance. As depicted, spacing member 58 can have a curved (upward) configuration (e.g., in order to raise mounting element 50 (or mounting member(s) 52 thereof) above coupling element 20a and/or the floor or sub-floor.
Snap-in trim wall system 10a also comprises a trim assembly 8 and/or a trim assembly 8a.
Receiving element 32 can comprise a recessed channel extending along a longitudinal length of an inside face of trim element 30. Alignment element 42 can comprise a protrusion extending from an outer face of connection element 40 and sized and/or configured to be pressure fit within receiving element 32, such that connection element 40 becomes attached to trim element 30. Alternatively, or in addition, alignment element 42 may properly align connection element 40 with and/or on trim element 30 by means of insertion into receiving element 32 with or without a pressure fit, which may then prepare trim assembly 8 for subsequent fastening.
Those skilled in the art will appreciate that receiving element 32 can comprise a channel running longitudinally along the back side and/or surface of trim element 30 (see e.g.,
An alternative embodiment can include a trim assembly 8a, comprising a connection element 40a attached to a trim element 30a. Trim element 30a can have an outer profile substantially similar and/or identical to trim element 30. However, trim element 30a can comprise or be comprised of one or more metals, such as aluminum, or metal alloys, such as an aluminum alloy (e.g., instead of wood or MDF) in some implementations. For example, trim element 30a can be made or formed (entirely or partially) of extruded aluminum. In other implementations, trim element 30a can comprise or be comprised, formed, or made of (extruded) polymeric (e.g., plastic) material. In certain implementations, trim element 30a can be injection molded, die-cast, milled, manufactured, fabricated, or otherwise formed of any suitable material.
In addition, trim element 30a can comprise a substantially hollow configuration in some implementations. Accordingly, trim element 30a can be lightweight, durable, flexible, etc. Moreover, trim element 30a can include one or more (e.g., upper and lower) receiving elements 32a for receiving one or more (e.g., upper and lower) alignment element 42a of connection element 40a. As depicted, each receiving elements 32a comprises or forms a channel and each alignment element 42a comprises or forms a protrusion, which can be (slidably) insertable into the channel from a longitudinal side edge. However, other attachment mechanisms, such as snap-fit, lateral insertion, fastener coupling, such as screws, staples, adhesives, etc. are also contemplated herein.
Connection elements 40, 40a can also include one or more (e.g., upper and lower) connection members 44. Connection member 44 can be configured to mate with mounting member 52 so as to securely and/or reversibly attach connection element 40 and mounting element 50. For instance, connection member 44 can include a (more rigid) support body or member 41 and a (more (resiliently) flexible) retention member 46 configured to interact with and/or receive retention element 54 in order to inhibit and/or substantially prevent inadvertent detachment of connection element 40 from mounting element 50. In at least one implementation, retention member 46 can be at least partially biased towards support member 41, such that retention member 46 returns towards support member 41 when a separating force (away from support member 41) is removed.
As illustrated in
In at least some implementations, retention member 46 can flex away from support member 41 as the front surface of retention element 54 slides over the front surface of retention member 46. Once the front surface of retention element 54 slides over the front surface of retention member 46, retention member 46 can snap back towards support member 41, behind retention element 54. In such a configuration, the rear lip or flange of retention member 46 can interact with the rear lip or flange of retention element 54 to inhibit and/or substantially prevent inadvertent detachment of connection element 40 from mounting element 50.
The fit(s) or connection(s) between mounting element 50 (or components thereof), connection elements 40, 40a (or components thereof), and/or trim elements 30, 30a can provide and/or ensure a tight, flush, and/or gapless, connection between trim assembly 8, 8a and wall assembly 12a (or between trim elements 30, 30a and wall element 14). For instance, connection member 44 can also include one or more inner sockets configured to receive a distal tip of retention element 54 therein and/or provide (back) pressure or force between the rear lip or flange of retention member 46 and retention element 54. In addition, base element 18 and/or the position of wall component 14 can be vertically adjusted to ensure that trim elements 30, 30a are disposed properly relative to the wall component 14 and/or floor 13 (see
As depicted in
It will be appreciated that at least one implementation of the present disclosure can comprise a wall (baseboard) trim assembly kit, comprising one or more of the components described herein, or a method of installation.
As illustrated in
In at least one implementation, connection element 140 can be integrally formed with (a simply and/or minimal) trim element 130, forming trim assembly 108. For instance, connection element 140 can be unitarily formed with and/or disposed at an angle relative to trim element 130 and/or extend at an angle therefrom. In at least some embodiments, the angle can be about 90°. In particular, the (90°) angle between connection element 140 and trim element 130 can accommodate and/or allow for trim assembly 108 to be attached to mounting element 150 such that trim element 130 substantially conceals a gap disposed between (respective surfaces of) ceiling element 122 and wall assembly 112 (or wall element 114 thereof; see
Trim element 130 can have a substantially flat or linear configuration (e.g., extending substantially parallel to the surface of wall assembly 112 (or wall element 114 thereof) and substantially perpendicular to the surface of ceiling 122. Connection element 140 can be coupled with mounting member 152 of mounting element 150 such that attachment of connection element 140 to mounting element 150 connects and/or positions trim element 130 with and/or against wall assembly 112 (or wall element 114 thereof) at first attachment interface 134, and with and/or against ceiling element 122 at a second attachment interface 135. As depicted, second attachment interface 135 can be aligned with (e.g., (directly) above) first attachment interface 134.
It will be appreciated that trim element 130 can have a low-profile and/or minimalistic configuration adapted to reduce visibility or attention of trim element 130 while still covering, concealing, or hiding the gap disposed between (respective surfaces of) ceiling element 122 and wall assembly 112 (or wall element 114 thereof). Thus, trim element 130 can comprise a gap seal or cover in some implementations. In an alternative implementation, a separate trim element (not shown) may be attached to trim element 130 to provide an additional aesthetic.
As depicted in
Connection element 140 can also include one or more spacing elements 137 (e.g., extending from an upper portion or surface thereof). In some embodiments, spacing element 137 can ensure an appropriate gap and/or spacing between connection member 144 and ceiling element 122, provide (downward) pressure or force of support body or member 141 against secured mounting member 152 (or retention element 154 thereof), or provide another structural support or other function. For instance, spacing element 137 can be or function as a positioning (or locating) element, such as a lead-in for retention element 154 (e.g., during installation of trim assembly 108). As depicted in
Alternatively, or in addition, spacing element 137 can be useful in a manufacturing process for connection element 140 that involves injection molding and/or extruding connection element 140. In particular, spacing element 137 can allow connection element 140 and/or components thereof to be extruded (e.g., from an injection mold) so as to reduce and/or substantially inhibit warping and/or other structural alteration of connection element 140.
In an alternative embodiment, trim assembly 108a can comprise a (curved) crown molding, in which a trim element 130a is seamlessly connected, integral, and/or integrated with at least a portion of connection element 140a. For instance, connection element 140a can extend from trim element 130a such that attachment of connection element 140a connects and/or positions trim element 130a with and/or against a wall element 114 at first attachment interface 134a, and with and/or against ceiling element 122 at a second attachment interface 135a. As depicted, second attachment interface 135a can be laterally and/or diagonally separated from first attachment interface 134a (e.g., because of the curved configuration of trim element 130a. Moreover, connection element 140a can be disposed at an angle relative to trim element 130a and/or extend at an angle therefrom. In at least some embodiments, the (curved) angle can be about 45°. In particular, the (generally 45°) angle between connection element 140a and trim element 130a can accommodate and/or allow for the attachment of trim element 130a to mounting element 150 so as to form a snap-in (crown molding) trim assembly.
Connection element 140a and/or trim element 130a can also include one or more spacing elements 137a. As illustrated in
As further illustrated in
The outer profiles of trim assembly 108a (or trim element 130a thereof) can include a first (perpendicular) extension portion (having a first end 136a) that contacts and extends (perpendicularly) from wall assembly 112 at interface 134a, a second (perpendicular) extension portion (having a second end 136b) that contacts and extends (perpendicularly) from ceiling 122 at interface 135a, and a central, curved or rounded portion extending between the perpendicular extension portions in a curved arc. It is noted that trim assembly 108a can be configured (e.g., sized and/or shaped, etc.) to attach (e.g., securely snap or lock in place) to mounting element 150 such that (i) first end 136a (of trim element 130a) associates with, contacts, touches, becomes flush with, or is (closely) adjacent to (the surface of) wall assembly 112 (or wall panel 114 thereof) at interface 134a, and/or (ii) second end 136b (of trim element 130a) associates with, contacts, touches, becomes flush with, or is (closely) adjacent to (the surface of) ceiling 122 at interface 135a.
It will be appreciated that other assemblies, elements, components, etc. of the present disclosure can be similarly configured, such that one or more ends or surfaces of a snap-in trim element becomes associated with, contacts, touches, becomes flush with, or is (closely) adjacent to (the surface of) a wall, wall panel, floor, ceiling, door jamb, or other structural element. Accordingly, implementations of the present disclosure can provide (tight-fitting, interchangeable, snap-in) trim system(s) and element(s) that have a standard installation appearance, but without the need for typical or customary trim fasteners (e.g., finishing nails, staples, screws, adhesives, etc.), which may damage the trim or structural element and/or leave holes that require additional time, expense, and effort to fill (e.g., putty) and paint.
In addition,
The (truncated) trim assembly 108d can be attached by means of an alternative mounting element. For instance,
It will also be appreciated that the outer profiles of trim assembly 108d (or trim elements 130b thereof) can be identical, or substantially similar to that of and trim assembly 108a (or trim elements 130a thereof). In other implementations, however, alternative (non-perpendicular) extension portions and/or (non-curved or -rounded) central portions may also be provided.
Connection element 140c can also comprise a support tab 151c (see
As depicted in
In addition, connection member 144b can comprise an attachment area (or slot) 148 and/or one or more support walls 149 (e.g., at least partially defining or bounding attachment area (or slot) 148). First support (arm) 151a can be inserted into slot 148 and attached to connection member 144b. In at least one implementation, first support (arm) 151a can have a notch extending from a front edge thereof to receive a central (or medial) support wall 149 therein. For example, as depicted in
First support (arm) 151d can be attached to connection member 144b by means of one or more fasteners, such as a mechanical coupler or an adhesive. For example, one or more fasteners 106, such as screws, bolts, rivets, clips, etc., can be inserted through (aligned) opening(s) 159 (in connection member 144b or support body or member 141b thereof) and opening(s) 157 (in connection element 140b or first support (arm) 151d thereof).
As further depicted in
As further depicted in
As depicted in
Joint element 170 can also have (opposing) wall abutment edge(s) 178 configured to contact the walls connected at the corner. Similarly, joint element 170 can have a ceiling abutment edge 176 configured to contact a ceiling 122 adjacent to the corner. Joint element 170 can further comprise a pillar notch 179 configured to accommodate and/or contact the pillar at the corner. In the assembly configuration depicted in
In other implementations, joint elements can be formed at other than 90° angles to accommodate corners disposed at other than 90°. For instance, in some implementations, joint elements can be formed at 60° or less, between 60° and 90°, between 90° and 120°, or 120° or more. Joint elements can be formed at greater than 180°, such as 270°, between 180° and 270°, or even greater than 270°. Thus, certain joint elements can be configured to negotiate outside corners.
It will be appreciated that at least one implementation of the present disclosure can comprise a wall (crown molding) trim assembly kit, comprising one or more of the components described herein, or a method of installation.
As depicted, doorway assembly 202 includes a (door) jamb element 204. Jamb element 204 can comprise a side jamb, head jamb, floor jamb, etc. Trim assembly 208 can comprise a (door) stop element (e.g., attached substantially in the center of the inner face surface 205 of jamb element 204). Trim assembly 308a can comprise a (door) casing element (e.g., attached to a side face surface 207 of jamb element 204 and/or spanning a gap between jamb element 204 and wall element 214).
As illustrated in
In some implementations, connection element 240 can be pressure, friction, or tension fit into (the channel of or formed by) mounting element 250. Thus, connection element 240 can snap-fit into (the channel of or formed by) mounting element 250 and be reversibly retained therein by the pressure, friction, or tension formed therebetween. In other implementations, at least one fastener (not shown) can extend between mounting element 250 and connection element 240 (to secure connection element 240 to mounting element 250). For instance, in at least one implementation, a screw port (not shown) can be provided in the outer face surface or wall of jamb element 204 (opposite inner face surface 205 and/or behind mounting element 250), such that a screw can be driven from the top (V-groove) of mounting element 250 down into (the corresponding V-groove of) connection element 240.
A first side of trim element 230 can have a closed configuration that abuts inner face surface 205 of jamb element 204. As illustrated in
It will also be appreciated that while attachment member (or channel) 231 is positioned on a first side in
Specifically, the door associated with and/or connected to trim system 200 or doorway assembly 202 thereof can have (an industry standard) residential thickness or commercial thickness, depending on whether trim assembly 208 or 208a is used. Moreover, the door can be changed from (an industry standard) residential thickness door to (an industry standard) commercial thickness door, or vice versa, by changing or swapping out trim assembly 208, 208a (e.g., without removing (or altering) jamb element 204 (as long as the hinge(s) (e.g., locations, size(s), etc.) remain the same between the two doors).
In addition, connection element 340a can comprise a connection member 344a, comprising a support body or member 341a and a retention member 346a extending therefrom. A mounting member 352a of mounting element 250a can be inserted between support body or member 341a and retention member 346a, such that mounting member 352a (or a retention element or catch thereof) becomes secured within connection member 344a.
Connection element 340a can be connected to mounting element 250a in a substantially posterior-parallel direction D5, as depicted in
In particular, as depicted in
In addition, trim assembly 308a can be configured such that an interface element 341b (of connection element 340a) can abut, associate with, contact, touch, becomes flush with, or (closely) adjacent to a corresponding interface component 241 of jamb element 204 (e.g., when trim assembly 308a, connection element 340a, or connection member 344a thereof is attached to jamb element 204 or mounting member 352a thereof).
Moreover, as illustrated in
In at least one implementation, additional installation hardware can be provided to align and/or secure intersecting trim elements. For instance,
Those skilled in the art will appreciate, however, that interface 201 need not be limited to mitered joints. For instance, certain implementations of the present disclosure can also form and/or accommodate a basic butt joint, a tongue and groove joint, a mortise and tenon joint, a biscuit joint, a pocket joint, a rabbet, a dado, a dovetail, or any other suitable joint for abutment type. As illustrated in
Trim elements 330a and 530a (see
Returning to
As depicted in
Those skilled in the art will appreciate that a doorjamb assembly may also include additional features and/or hardware. For instance, as illustrated in
Similar to other features described herein, door strike component 612 can be attached to door strike mounting components 616 by means of one or more fasteners 614 (e.g., extending through corresponding and/or aligned openings 613 and 620 of door strike component 612 and door strike mounting components 616, respectively). In addition, door strike mounting components 616 can be attached to side jamb element 204a (or an underlying door or wall frame element) by means of one or more fasteners 614 (e.g., extending through openings 618 of door strike component 612 and into side jamb element 204a (or the underlying door or wall frame element).
It will be appreciated that at least one implementation of the present disclosure can comprise a door trim assembly kit, comprising one or more of the components described herein, or a method of installation.
Trim system 800 can also include a trim assembly 808. Trim assembly 808 can include four connected trim sub-assemblies 808a. As further depicted in
Mounting element 850 can be further coupled with modular wall assembly 812 (or frame element 816 and/or wall panel 814 thereof). For instance, mounting element 850 can comprise a joining element 856, having a joining surface 856a, which can be fastened to modular wall assembly 812 (or frame element 816 and/or wall panel 814 thereof), such as with one or more fasteners (e.g., adhesive, screws, etc.), and such that wall panel 814 is disposed between joining element 856 (or joining surface 856a thereof) and trim element 830. Alternatively, a portion of wall panel 214 can be captured, such as by tension- or pressure-fit between joining element 856 (or joining surface 856a thereof) and an attached trim assembly 808b (or trim element 830 thereof), as described in further detail below.
Trim sub-assemblies 808a can also include a coupling element 820 connected or connectable to mounting element 850 at an interface 809, such as with one or more fasteners (e.g., adhesive, screws, etc.) or with a friction fit (e.g., with the four mounting elements 850 fitting inside the four coupling elements 820). It is also noted that interface 809 can be slidable, variable, and/or telescopic in nature. In particular, a portion of mounting element 850 can slide along a portion of coupling elements 820 to accommodate a variety of suitable distances (and even non-parallel angles) between (permanent) wall 802 and (modular and/or movable) wall assembly 812.
In at least one implementation, coupling element 820 can also be attached to modular wall assembly 812 (or frame element 816 and/or wall panel 814 thereof), such as with one or more fasteners (e.g., adhesive, screws, etc.). Moreover, coupling element 820 can be attached to wall 802 (e.g., adjacent to window 803 thereof), such as with one or more fasteners (e.g., adhesive, screws, etc.). Coupling element 820 can also include a slot 813, into which an assembly bracket (such as a square-angle bracket) 811 can be inserted. Adjacent slots 813 of adjacent coupling elements 820 can receive opposing sides of the same assembly bracket 811. Mounting element 850 can also include a slot 853 for receiving a spline or bracket. An additional slot 813a (of coupling element 820) can be provided between slot 813 and slot 853 of mounting element 850.
With continued reference to
It will be appreciated that at least one implementation of the present disclosure can comprise a modular window trim assembly kit, comprising one or more of the components described herein, or a method of installation.
An illustrative method of installing or assembling trim system 800 can include, for example, assembling a plurality of coupling elements 820 into a coupling element assembly. As depicted, the coupling element assembly can comprise four coupling elements 820, assembled into a square (or rectangular) configuration. It will be appreciated, however, that other, non-square or -rectangle configurations are contemplated herein. The coupling element assembly can also include one or more assembly brackets 811 disposed in or extending between adjacent slot(s) 813 of adjacent coupling elements 820. Accordingly, the method can include inserting (opposing arms of four) assembly brackets 811 into respective slots 813 of (four) coupling elements 820. At least one implementation can include securing assembly bracket(s) 811 within slot(s) 813.
The method can include mounting the coupling element assembly (e.g., assembled and/or coupled assembly brackets 811 and coupling elements 820) to a face (or surface) of wall 802 (e.g., such that the coupling element assembly assembled encircle window 803). The coupling element assembly can be mounted to wall 802 with any suitable fastener, such as an adhesive (e.g., glues or VHB tape, as known in the art) or hardware.
The method can include providing (e.g., cutting) cut-out (or window) 804 in wall panel 814. The method can also include assembling a plurality of (e.g., four) mounting elements 850 into a mounting element assembly. The mounting element assembly can also include one or more assembly brackets disposed in or extending between adjacent slot(s) 853 of adjacent mounting elements 850. Accordingly, the method can include inserting (opposing arms of four) assembly brackets 811 into respective slots 853 of (four) coupling elements 820. At least one implementation can include securing assembly bracket(s) 811 within slot(s) 853.
The method can also include attaching the mounting element assembly (of mounting elements 850) or joining elements 856 thereof to a modular wall assembly 812 (or frame element 816 and/or wall panel 814 thereof). For instance, joining surface 856a can be attached (e.g., adhered) to an inner (non-display) surface of wall panel 814 (e.g., opposite the outer wall surface thereof). In particular, joining surface 856a can be attached to wall panel 814 so as to substantially encircle cut-out (or window) 804 on the inner (non-display) surface of wall panel 814 (e.g., opposite the outer wall surface thereof). Alternatively, mounting elements 850 can be attached individually and/or independently to wall panel 814 (e.g., without first assembling the mounting element assembly).
The method can include positioning the attached mounting element assembly-modular wall such that cut-out (or window) 804 (with the mounting element assembly disposed thereabout) is substantially aligned with window 803 of wall 802 (with the coupling element assembly disposed thereabout). The method can include coupling the attached mounting element assembly-modular wall (or mounting element(s) 850 thereof) with the attached coupling element assembly-structural wall (or coupling element(s) 820 thereof). In at least one implementation, coupling can include inserting extension(s) or inner surface(s) 851 of mounting element(s) 850 inside extension(s) or inner surface(s) 821 of coupling element(s) 820. For example, the modular wall-mounting element assembly can be telescopically positioned relative to the structural wall-coupling element assembly to achieve a desired distance therebetween.
In certain implementations, while the mounting element assembly can be secured (e.g., affixed) to the modular wall, and the coupling element assembly can be secured to the structural wall, mounting element(s) 850 need not be secured to coupling element(s) 820. For instance, once a desired distance is achieved, the modular wall frame (elements) can be mounted to the floor/sub-floor and ceiling of the building structure without (independently) affixing mounting element(s) 850 to coupling element(s) 820. It will also be appreciated that the structural wall can be secured to the building foundation.
The method can also include assembling (e.g., four) trim assemblies 808b, comprising and/or by attaching trim element(s) 830 to respective connection element(s) 840. Each trim assembly 808b can then be snap-fit into place by connecting each connection element 840 to a corresponding mounting element 850, as described previously (e.g., in a miter joint fit, as depicted in
It will also be appreciated that implementations of the present disclosure can provide a wide variety of (modular) wall systems that provide a wide variety of benefits. For example, implementations of the present disclosure can provide a snap-in trim system. The trim system can accommodate on demand configuration and/or reconfiguration of (modular) wall trim elements, including industry-standard and/or off-the-shelf trim elements. Trim systems can include a trim assembly, comprising a trim element attached and/or attachable to a connection element. The trim assembly or connection element thereof can in turn be attached and/or attachable to a mounting element. The mounting element can in turn be attached and/or attachable to a structural component of a building, such as a wall and/or modular wall assembly. In at least one implementation, the trim system can extend between a permanent structural wall of a building and a modular wall assembly.
In addition, it will be appreciated that a variety of components described herein can have elongated, longitudinally extending configurations. Such configurations can result from manufacturing and/or fabrication processes, such as cutting of wood components. Such configurations can also result from extrusion processing, such as injection molding, die-casting, or other manufacturing, fabricating, or forming of polymeric (plastic) material(s). Elongated materials can be attachable one to another, such as by snap-fitting and/or fastener(s). In other implementations, attachment mechanisms can be slidable, with a longitudinal channel formed in one components and a longitudinal insert formed in a connectable component.
Various alterations and/or modifications of the inventive features illustrated herein, and additional applications of the principles illustrated herein, which would occur to one skilled in the relevant art and having possession of this disclosure, can be made to the illustrated implementations without departing from the spirit and scope of the invention as defined by the claims, and are to be considered within the scope of this disclosure. Thus, while various aspects and implementations have been disclosed herein, other aspects and implementations are contemplated. While a number of methods and components similar or equivalent to those described herein can be used to practice implementations of the present disclosure, only certain components and methods are described herein.
It will also be appreciated that systems, processes, and/or products according to certain implementations of the present disclosure may include, incorporate, or otherwise comprise properties or features (e.g., components, members, elements, parts, and/or portions) described in other implementations disclosed and/or described herein. For instance, various features (e.g., cushioning or buffering element 139, bracket 811, etc.) described herein in relation to one implementation can be (interchangeably) substituted in other implementations of the present disclosure. Accordingly, the various features of certain implementations can be compatible with, combined with, included in, and/or incorporated into other implementations of the present disclosure. Thus, disclosure of certain features relative to a specific implementation of the present disclosure should not be construed as limiting application or inclusion of said features to the specific implementation. Rather, it will be appreciated that other implementations can also include said features without necessarily departing from the scope of the present disclosure.
Moreover, unless a feature is described as requiring another feature in combination therewith, any feature herein may be combined with any other feature of a same or different implementation disclosed herein. Furthermore, various well-known aspects of illustrative systems, processes, products, and the like are not described herein in particular detail in order to avoid obscuring aspects of the example implementations. Such aspects are, however, also contemplated herein.
The present disclosure may be embodied in other specific forms without departing from its spirit or essential characteristics. The described implementations are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. Each of the appended claims, as well as the recited elements thereof, is intended to be combinable with any other claim(s) and/or element(s) in any suitable combination or dependency without regard to the dependency in which said claims are presented. While certain implementations and details have been included herein and in the attached disclosure for purposes of illustrating implementations of the present disclosure, it will be apparent to those skilled in the art that various changes in the methods and apparatus disclosed herein may be made without departing from the scope of the invention, which is defined in the appended claims. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.
The present application claims the benefit of priority to U.S. Provisional Patent Application No. 62/293,576, filed on Feb. 10, 2016, entitled “Slidable Snap-in Trim System,” the entire content of which is incorporated herein by reference.
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62293576 | Feb 2016 | US |