The present disclosure relates to a moveable fifth wheel assembly for a vehicle and a control system for the same. More particularly, the disclosure relates to a fifth wheel assembly for a vehicle that automatically adjusts the distance between a trailer and the vehicle under certain appropriate operating conditions.
Over the last several years vehicle manufacturers and vehicle operators have worked to improve fuel efficiency of vehicles, so that vehicles may be less expensive to operate and meet more stringent fuel economy regulations. In some heavy-duty vehicles, such as semi trucks, or tractor-trailers, a vehicle is used to pull a trailer that contains cargo, and the location where the trailer connects to the vehicle is often referred to as a fifth wheel. One approach to improving fuel economy involves decreasing the distance between the vehicle and the trailer during certain operating conditions by moving the fifth wheel. Positioning the trailer in closer proximity to the vehicle improves aerodynamics of the vehicle and trailer combination, thus increasing fuel economy of the vehicle. However, in other operating conditions, it may be a disadvantage to position the trailer close to the vehicle, such as during a turn, during rapid deceleration, during low speed operations, or if the trailer is loaded in a manner that positioning the trailer closer to the vehicle would violate axle weight restrictions set by government regulations.
Therefore, a need exists for a system and method that is capable of automatically positioning a trailer relative to a vehicle by moving a fifth wheel assembly based upon operating conditions of the vehicle and trailer.
According to one process, a method, executed by a control system, for automatically moving a fifth wheel actuator of a heavy duty vehicle having a cab between a forward position in which the fifth wheel actuator is in its closest position to the cab and a rearward position in which the fifth wheel actuator is in its farthest position from the cab is provided. A plurality of vehicle parameter sensors are monitored to determine whether at least one of the plurality of parameter sensors is nonfunctional and generate a movement event output signal when at least one of the plurality of parameter sensors is nonfunctional. A vehicle speed is monitored over a predetermined time interval. The monitored vehicle speed is compared to a first speed threshold value and generates a movement event output signal when the vehicle speed exceeds the first predetermined speed threshold value. The monitored vehicle speed is compared to a second speed threshold value and generates a first movement event output signal when the vehicle speed is below the second predetermined speed threshold value. A vehicle yaw is determined The monitored vehicle yaw is compared to a yaw threshold value and generates a second movement event output signal when the vehicle yaw exceeds the yaw threshold value. The fifth wheel actuator automatically moving in response to the first or second generated movement event output signal.
According to another process, a method, executed by a control system, for automatically moving a fifth wheel actuator of a heavy duty vehicle having a cab between a forward position closest to the cab and a rearward position farthest from the cab is provided. A vehicle speed is monitored over a predetermined time interval and generates vehicle speed data indicative of the monitored vehicle speed over the predetermined time interval. A vehicle acceleration is monitored and generates vehicle acceleration data indicative of the monitored acceleration. At least one of a vehicle steer angle, steer rate, articulation angle and articulation rate is monitored and generates vehicle yaw data indicative of the monitored vehicle steer angle, steer rate, articulation angle and articulation rate. A movement event output signal is generated when the vehicle speed data, vehicle acceleration data and vehicle yaw rate data meet predetermined vehicle parameters. The fifth wheel actuator automatically moves in response to the generated movement event output signal.
According to one embodiment, a system for controlling actuation of a fifth wheel actuator of a vehicle comprises a plurality of sensors, a controller and a fifth wheel actuator. The plurality of sensors are each associated with at least one of the vehicle cab and trailer. The plurality of sensors are provided to gather data indicative of the vehicle speed, vehicle acceleration, vehicle yaw and fifth wheel actuator position. The controller is in communication with the sensors. The controller is provided to evaluate vehicle speed over a predetermined time interval, vehicle acceleration, steer angle, steer rate, articulation angle and articulation rate. The controller is further provided to generate a movement event output signal resulting from the evaluated vehicle speed over a predetermined time interval, vehicle acceleration, steer angle, steer rate, articulation angle and articulation rate. The fifth wheel actuator moves between a forward position in which the fifth wheel actuator is closest to the cab of the vehicle and a rearward position in which the fifth wheel actuator is farthest from the cab of the vehicle. The fifth wheel actuator is responsive to generation of the movement event output signal by the controller.
a and 5b are detailed views of an over-center pivot for a latch mechanism;
A fifth wheel actuator, such as a hydraulic cylinder 24, is provided to adjust the slidably adjustable fifth wheel hitch assembly 16 in a direction generally parallel to a longitudinal axis of the vehicle 12. It is additionally contemplated that the fifth wheel actuator may be a pneumatic actuator, an electric motor, an electromagnetic device, a chain driven actuator, a pulley system, or other known actuator types, not just a hydraulic cylinder 24. The hydraulic cylinder 24 moves the slidably adjustable fifth wheel hitch assembly 16 when at least some of the plurality of latch mechanisms 20a-20d are released from the first and second racks 22a, 22b.
The hydraulic cylinder 24 attaches via a cylinder mount assembly 28 to a first frame cross member 30 that connects to a first frame rail 34a and a second frame rail 34b, as is additionally shown in
The cylinder mount assembly 28 is constrained from movement in a longitudinal direction relative to the first frame cross member 30 by a first longitudinal support 26a and a second longitudinal support 26b. The first longitudinal support 26a and the second longitudinal support 26b connect the cylinder mount assembly 28 to a second frame cross member 32. The first frame cross member 30 connects to the first frame rail 34a and the second frame rail 34b. The second frame cross member 32 additionally connects to the first frame rail 34a and the second frame rail 34b. The first longitudinal support 26a and the second longitudinal support 26b distribute a longitudinal load placed on the cylinder mount assembly 28 to the second frame cross member 32. The first longitudinal support 26a connects to the second frame cross member 32 near the first frame rail 34a. The second longitudinal support 26b connects to the second frame cross member 32 near the second frame rail 34b. Therefore, the first and second longitudinal supports 26a, 26b distribute longitudinal loads from the hydraulic cylinder 24 to frame rails 34a, 34b of the vehicle 12, avoiding a concentration of stress along the first frame cross member 30.
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The first latch mechanism assembly 20a has a latch body 42 and is removably connected to the first rack 22a by a latching tooth portion 43 that interacts with a plurality of rack teeth 48. A locking space 50 is formed between each of the rack teeth 48, such that the latching tooth portion 43 is disposed within the locking space 50 when the latch mechanism 20a is engaged. The latching tooth portion 43 of the latch body 42 is disposed at a first end of the latch body 42.
The latch body 42 additionally has a crank opening 45 formed within the latch body 42. The crank opening 45 is disposed at a second end of the latch body 42. An over-center pivot 36 is disposed within the crank opening 45 of the of latch body 42. The latch body 42 is adapted to pivot about the over-center pivot 36. The over-center pivot 36 comprises a crank portion 36a and a ground portion 36b. The crank portion 36a pivots about the ground portion 36b to allow the latch body 42 to pivot about the over-center pivot 36.
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As the roller actuator assembly 44 is extended, the latching tooth portion 43 moves up and out of the locking space 50 as the latch body 42 pivots about the over-center pivot 36. The roller actuator assembly 44 is disposed in the locking space 50 adjacent the locking space 50 containing latching tooth portion 43. The latching tooth portion 43 may contact one of the rack teeth 48 as the latching tooth portion 43 moves out of the locking space 50. The latching tooth portion 43 and the roller actuator assembly 44 are designed to prevent contact between a tip of the latching tooth portion 43 and tips of the rack teeth 48 to limit stress between the latching tooth portion 43 and the rack teeth 48. Once the roller actuator assembly 44 has moved to an adjacent locking space 50, the roller actuator assembly 44 may retract, and the latching tooth portion 43 reengages with an adjacent locking space 50.
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A biasing member 46 is provided to bias the latch mechanism assembly 20a towards a latched position. As shown, the biasing member 46 is a spring, however, it is contemplated that an elastomeric biasing member may be utilized. Should a hydraulic failure occur with the roller 44 extended, the biasing member 46 will bias the latching tooth portion 43 of the latch mechanism assembly 20a towards an engaged position, such that the latching tooth portion 43 will reenter a locking space 50, securing the latch mechanism 20a.
A first rear cab sensor 312 and a second rear cab sensor 314 are additionally provided. The first rear cab sensor 312 and the second rear cab sensor 314 determine a distance between a vehicle and a trailer, such as the distance between the rear of a vehicle cab and a front surface of the trailer. The controller 302 may additionally utilize a difference in the distance between the vehicle and the trailer indicated by the first rear cab sensor 312 and the second rear cab sensor 314 to determine an articulation angle of the trailer relative to the truck as well as a yaw rate of the trailer.
A plurality of sensors are provided near the slidably adjustable fifth wheel hitch assembly 16 including a first slidably adjustable fifth wheel hitch assembly position and status sensor 316 and a second slidably adjustable fifth wheel hitch assembly position and status sensor 318. The first fifth wheel hitch assembly position and status sensor 316 monitors whether a first pair of latch mechanisms are in a latched or released state and monitors the longitudinal position of the fifth wheel hitch assembly 16. Similarly, the second fifth wheel hitch assembly position and status sensor 318 monitors whether a second pair of latch mechanisms are in a latched or released state and monitors the longitudinal position of the fifth wheel hitch assembly. The controller 302 thus may control an actuator, such as a hydraulic cylinder, to move the slidably adjustable fifth wheel hitch assembly 16.
A first axle load sensor 324 and a second axle load sensor 326 are additionally provided. The first axle load sensor 324 monitors a load on a first rear axle of the vehicle, while the second axle load sensor 326 monitors a load on a second rear axle of the vehicle. The controller 302 monitors the load on the first rear axle and the second rear axle to ensure that the vehicle does not exceed an axle weight limit in place where the vehicle is operating.
A first rear vehicle sensor 320 and a second rear vehicle sensor 322 are additionally provided. The first rear vehicle sensor 320 and the second rear vehicle sensor 322 additionally determine a distance between the vehicle and the trailer, such as the distance between the rear of the vehicle and an undercarriage of the trailer. The controller 302 may additionally utilize a difference in the distance between the vehicle and the trailer indicated by the first rear vehicle sensor 320 and the second rear vehicle sensor 322 to determine an articulation angle of the trailer relative to the truck as well as a yaw rate of the trailer. The articulation angle and yaw rate based upon the rear vehicle sensors 320, 322 may be compared by the controller 302 to the articulation angle and the yaw rate based upon the rear cab sensors 312, 314 to serve as a additionally parameter the controller utilizes to control the actuator to move the slidably adjustable fifth wheel hitch assembly 16.
While sensors determining the distance between the vehicle and the trailer have been described as being disposed on the vehicle, it is additionally contemplated that sensors may be located on the trailer to determine the distance between the vehicle and the trailer and the articulation angle and yaw rates of the trailer. It is further contemplated that sensors may be found on both the vehicle and the trailer to determine the distance between the vehicle and the trailer and the articulation angle and yaw rates of the trailer.
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It will be understood that a control system may be implemented in hardware to effectuate the method. The control system can be implemented with any or a combination of the following technologies, which are each well known in the art: a discrete logic circuit(s) having logic gates for implementing logic functions upon data signals, an application specific integrated circuit (ASIC) having appropriate combinational logic gates, a programmable gate array(s) (PGA), a field programmable gate array (FPGA), etc.
When the control system is implemented in software, it should be noted that the control system can be stored on any computer readable medium for use by or in connection with any computer related system or method. In the context of this document, a “computer-readable medium” can be any medium that can store, communicate, propagate, or transport the program for use by or in connection with the instruction execution system, apparatus, or device. The computer readable medium can be, for example, but is not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, device, or propagation medium. More specific examples (a non-exhaustive list) of the computer-readable medium would include the following: an electrical connection (electronic) having one or more wires, a portable computer diskette (magnetic), a random access memory (RAM) (electronic), a read-only memory (ROM) (electronic), an erasable programmable read-only memory (EPROM, EEPROM, or Flash memory) (electronic), an optical fiber (optical), and a portable compact disc read-only memory (CDROM) (optical). The control system can be embodied in any computer-readable medium for use by or in connection with an instruction execution system, apparatus, or device, such as a computer-based system, processor-containing system, or other system that can fetch the instructions from the instruction execution system, apparatus, or device and execute the instructions.
The present application claims priority to U.S. Provisional Patent Application No. 61/244,472 filed on Sep. 22, 2009, which is herein incorporated by reference in its entirety.
Number | Date | Country | |
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61244472 | Sep 2009 | US |