Patent Grant
9854880
This application is a national stage application of PCT/JP2013/076581, which is incorporated herein by reference.
The present invention relates to a slide fastener chain and a slide fastener in which resin elements are injection-molded on tapes.
Conventionally, for products requiring flexibility, slide fastener chains in which elements are formed of a coil-shaped resin have been often used. However, as products are diversified, needs of wanting to use various slide fastener chains having different designs depending on products requiring flexibility is being increased.
Conventionally, of slide fastener chains with elements attached on tapes by injection molding, a slide fastener chain which can be bent with a small radius is known (see Patent Document 1).
Patent Document 1: Japanese Examined Patent Publication No. S47-37061
However, in the slide fastener chain described in Patent Document 1, detailed dimensions thereof are not described and a size of elements themselves is uncertain. Accordingly, it is actually uncertain how small the radius is. Also, even if the slide fastener chain can be bent with the small radius, it is uncertain whether or not the slide fastener chain has flexibility enough to be smoothly bent.
An object of the present invention is to provide a slide fastener chain and a slide fastener, which have flexibility enough to be smoothly bent with a small curvature radius.
According to one embodiment of the present invention, there is provided a slide fastener including:
a pair of fastener tapes; and
a plurality of elements fixed on each of opposing edge portions of the fastener tapes at a predetermined pitch;
wherein the elements includes a base portion fixed on the respective fastener tape and a head portion protruding from the base portion and configured to be engaged with the opposing elements; and
wherein the elements have a thickness t and a pitch p satisfying the following equations (1) and (2).
0<t≦2.2 mm (1)
0<p≦3.5 mm (2)
In the slide fastener chain according to one embodiment of the present invention,
a maximum load occurred when a loop portion formed by bending the slide fastener chain with the elements engaged is pressed from above satisfies the following equation (3).
0<F≦6.5 N (3)
In the slide fastener chain according to one embodiment of the present invention,
when one side of the slide fastener chain with the elements engaged is fixed and the other side is rotated about the fixed one side, an average value of an inclination of a load with respect to a curvature in the curvature of between 0.5 and 1.5 and an inclination in the curvature of between −0.5 and −1.5 satisfies the following equation (4).
0<α≦60×10−4 Nm/m (4)
In the slide fastener chain according to one embodiment of the present invention,
a dimension of a minimum gap between the adjacent elements is 0.4 mm or more.
According to one embodiment of the present invention, there is provided a slide fastener including:
the slide fastener chain;
stops fixed on the edge portions of the fastener tapes at terminating ends of element rows formed by the plurality of elements; and
a slider movable to engage or disengage the element rows with or from each other.
According to the present invention, a slide fastener chain and a slide fastener, which have flexibility enough to be smoothly bent with a small curvature radius, can be provided.
Hereinafter, a slide fastener chain 1 will be described in detail by way of example with reference to the accompanying drawings.
The slide fastener 10 according to the present embodiment is constituted of a pair of fastener tapes 2 and 2, a plurality of elements 3 formed along each of opposing edge portions 21 of the fastener tapes 2 at predetermined intervals, stops 4 and 5 fixed on the edge portions 21 of the fastener tapes 2 at terminating ends of element rows 3′ formed by the plurality of elements 3 and a slider 6 configured to be moved along elements 3 and thus to engage or disengage the elements 3 with or from each other. Each of element rows 3′ have terminating ends in a front and rear direction of the slide fastener chain 1. Stops includes front stops 4 arranged on front ends of the element rows 3′ and a rear stop 5 arranged on rear ends of the element rows 3′.
In the slide fastener chain 1 of the present embodiment according to the present invention, a length direction of the fastener tapes 2 is referred to as a front and rear direction (F-B direction) and is represented by arrows F and B. Also, a width direction of the fastener tape 2 is referred to as a right and left direction (L-R direction) and is represented by arrows L and R. Further, a front and back direction of the fastener tape 2 is referred to as an upward and downward direction (U-D direction) and is represented by arrows U and D.
The slide fastener chain 1 includes the pair of right and left fastener tapes 2, and the plurality of elements 3 made of synthetic resin and fixed on each of opposing edge portions 21 of the fastener tapes 2 at predetermined intervals in the length direction of the fastener tapes 2. In addition, the slider 6 can be moved along the elements 3 in the front and rear direction of the slide fastener chain 1 to engage or disengage the elements 3 with or from each other.
Each of fastener tapes 2 has the side portion 21 raised from upper and lower surfaces of the fastener tape 2 and also extending in the front and rear direction of the fastener tape 2. The elements 3 are integrally formed on the side portion 21 of the fastener tape 2 by injection-molding a thermoplastic synthetic resin. In the fastener tape 2, a side visible when being attached as a slide fastener on clothes, bags and the like is referred to as an upper surface 2a and the opposite side is referred to as a lower surface 2b.
Each of elements 3 has a first end located more outward than the edge portion 21 of the fastener tape 2 in the right and left direction of the slide fastener chain and a second end located more inward than the edge portion 21 of the fastener tape 2. Also, the element 3 has an upper half portion 31 arranged on the upper surface 2a of the fastener tape 2 and a lower half portion 32 arranged on the lower surface 2b of the fastener tape 2. The upper half portion 31 and the lower half portion 32 are integrally formed with each other while sandwiching the fastener tape 2 on upper and lower sides thereof.
The upper half portion 31 has an upper base portion 31a in contact with the upper surface 2a of the fastener tape 2, an upper neck portion 31b protruding from the upper base portion 31a and extending toward the outside of the fastener tape 2, and an upper head portion 31c formed a distal end of the upper neck portion 31b. The lower half portion 32 has a lower base portion 32a in contact with the lower surface 2b of the fastener tape 2, a lower neck portion 32b protruding from the lower base portion 32a and extending toward the outside of the fastener tape 2, and a lower head portion 32c formed a distal end of the lower neck portion 32b. The upper base portion 31a and the lower base portion 32a sandwich the edge portion 21 in the upward and downward direction. The first end 3a of the element 3 corresponds to a distal end of the upper head portion 31c and a distal end of the lower head portion 32c. The second end 3b of the element 3 corresponds to a distal end of the upper base portion 31a and a distal end of the lower base portion 32a.
On the upper half portion 31 of the element 3, a flat or substantially flat upper surface 3c is formed to extend over the upper base portion 31a and the upper head portion 31c. A portion of the upper surface 3a, which is close to the first end 3a of the upper head portion 31c, is an inclined surface 31c1 inclined downward toward the distal end of the upper head portion 31c. On the other hand, a portion of the upper surface 3a, which is close to the second end 3b of the upper base portion 31a, is an inclined surface 31a1 inclined downward toward the distal end of the upper base portion 31a. In addition, preferably, the inclined surfaces 31c1 and 31a1 are curved surfaces.
On the lower half portion 32 of the element 3, a flat or substantially flat lower surface 3d is formed to extend over the lower base portion 32a and the lower head portion 32c. A portion of the lower surface 3d, which is close to the first end 3a of the lower head portion 32c, is an inclined surface 32c1 inclined upward toward the distal end of the lower head portion 32c. On the other hand, a portion of the lower surface 3d, which is close to the second end 3b of the lower base portion 32a, is an inclined surface 32a1 inclined upward toward the distal end of the lower base portion 32a. In addition, preferably, the inclined surfaces 32c1 and 32a1 are curved surfaces.
A recess portion 33 opened toward the first end 3a is formed between the upper head portion 31c of the upper half portion 31 and the lower head portion 32c of the lower half portion 32 of the element 3. Further, a protrusion portion 34 protruding toward the first end 3a is formed between the upper neck portion 31b of the upper half portion 31 and the lower neck portion 32b of the lower half portion 32 of the element 3. The recess portion 33 and the protrusion portion 34 are configured so that, when the slider 6 of the slide fastener 10 is moved and thus upper neck portions 31b and lower neck portions 32b of elements 3 are respectively abutted against upper head portions 31c and lower head portions 32c of elements 3 installed to oppose thereto in the right and left direction, protrusion portions 34 are inserted into recess portions 33 opposing thereto. Thus, elements 3 opposing each other can be precisely engaged with each other.
The upper base portion 31a of the upper half portion 31 of each element 3 has a pair of side surfaces 3e arranged to be spaced from each other in the front and rear direction of the slide fastener chain 1. Each of side surfaces 3e is inclined to gradually approach each other as it goes from the middle of the element 3 in the upward and downward direction toward the upper surface 3c. Also, the lower base portion 32a of the lower half portion 32 of the element 3 has a pair of side surfaces 3f arranged to be spaced from each other in the front and rear direction of the slide fastener chain 1. Each of side surfaces 3f is inclined to gradually approach each other as it goes from the middle of the element 3 in the upward and downward direction toward the lower surface 3d. Further, chamfered portions 3g are formed on boundaries between the side surfaces 3e and the upper surface 3c and boundaries between the side surfaces 3f and the lower surface 3d. Each chamfered portion 3g has a surface curved with a radius R.
The front stops 4 are respectively arranged on front ends of the element rows 3′ of the pair of fastener tapes 2. Only one rear stop 5 is arranged on the rear ends of the element rows 3′ of the pair of fastener tapes 2. The rear stop 5 connects the fastener tapes 2 to prevent the fastener tapes 2 from being separated from each other as elements 3 are disengaged. Meanwhile, the rear stop 5 is not limited to the shown example. For example, the rear stop 5 may include an insertion rod fixed on the rear end of the element row of one fastener tape and a retainer fixed on the rear end of the element row of the other fastener tape and having a hole allowing the insertion rod to be inserted therein. In this case, the fastener tapes can be separated from each other as the elements are disengaged. The slider 6 can be moved between the front stops 4 and the rear stop 5 in the front and rear direction of the slide fastener chain 1.
Next, dimensions of the elements 3 will be described.
As shown in
The slide fastener chain 1 of the present embodiment is configured so that the thickness t and pitch p of the elements 3 satisfy the following equations (1) and (2).
0<t≦2.2 mm (1)
0<p≦3.5 mm (2)
Also, the thickness t of the elements 3 preferably satisfies the following equation (1′).
1.5 mm≦t≦2.2 mm (1′)
Further, the thickness t of the elements 3 more preferably satisfies the following equation (1″).
1.8 mm≦t≦2.0 mm (1″)
Also, the pitch p of the elements 3 preferably satisfies the following equation (2′).
2.2 mm≦p≦3.0 mm (2′)
Further, the pitch p of the elements 3 more preferably satisfies the following equation (2″).
2.4 mm≦p≦2.8 mm (2″)
Also, a dimension of the minimum gap δ between adjacent elements 3 is preferably set to 0.4 mm or more.
The thickness t of the elements 3 of the present embodiment is thinner than a thickness t of conventional elements. Because the thickness t of the elements 3 is thinner, adjacent elements 3 hardly collide against each other when the slide fastener chain 1 is bent. Thus, the slide fastener chain 1 can be easily bent. But, if the thickness t of the elements 3 is too thin, fixation strength of the elements 3 to the fastener tape 2 is decreased. Accordingly, the thickness needs to be set to have an appropriate value while ensuring a required minimum fixation strength.
Also, the pitch p of the elements 3 of the present embodiment is smaller than a pitch p of convention elements. Because the pitch p of the elements 3 is smaller, the area and number of tape portions exposed between adjacent elements per unit length of the slide fastener chain is increased. Thus, the slide fastener chain 1 can be easily bent. But, if the pitch p of the elements 3 is too small, fixation strength of the elements 3 to the fastener tape 2 is decreased. Accordingly, the pitch needs to be set to have an appropriate value while ensuring a required minimum fixation strength.
Further, the dimension of the minimum gap δ of the elements 3 in the present embodiment is smaller than a minimum gap δ of conventional elements. Setting the dimension of the minimum gap δ to be smaller is effective in setting the pitch p of the elements 3 to be smaller. But, if the dimension of the minimum gap δ is too smaller, a mold for molding the elements 3 has a thinned thickness at portions thereof for forming the gaps and is likely to be damaged. Thus, in order to prevent the mold from being damaged, the dimension of the minimum gap δ needs to be set to have an appropriate value.
A flexibility test and a bending stiffness test were performed using the elements 3 of the present embodiment as described above.
For test objects of the present embodiment, four types of elements 3 having different combinations of thickness t and pitch p are used. The four types of elements 3 were fixed on each of fastener tapes 2 having, respectively, a first double-woven structure and a second double-woven structure, and thus eight types of slide fastener chains 1 are obtained. Also, as a comparative objects, a slide fastener chain 1 in which elements which are not encompassed in the elements 3 of the present embodiment are fixed on a fastener tape 2 having a first double-woven structure is used.
Now, woven structures of the fastener tape 2 of the slide fastener chain 1 according to the present embodiment will be described.
In the first woven structure of the fastener tape 2 of the present embodiment, two first warp yarns 22a and 22b arranged adjacent to the outside of core strings 21a and 21b constituting the edge portion 21 are arranged side by side in the front and back direction of the fastener tape 2. On the inside of the core strings 21a and 21b, a plurality of sets of second warp yarns 23a to 23f in which two yarns are arrayed as one set are arranged.
A first weft yarn 24a is weft-inserted between the plurality of sets of second warp yarns 23a to 23f, forms a looped end around the first warp yarn 22a on the front surface side, passes around the core string 21b on the back surface side, and then is weft-inserted back between the plurality of sets of second warp yarns 23a to 23f A second weft yarn 24b is weft-inserted between the plurality of sets of second warp yarns 23a to 23f, forms a looped end around the first warp yarn 22b on the back surface-side end, passes around the core string 21a on the front surface side, and then is weft-inserted back between the plurality of sets of second warp yarns 23a to 23f.
In the second woven structure of the fastener tape 2 of the present embodiment, three first warp yarns 22a to 22c arranged adjacent to the outside of a core string 21 constituting the edge portion 21 are arranged side by side in the front and back direction of the fastener tape 2. On the inside of the core string 21, a plurality of sets of second warp yarns 23a to 23f in which two yarns are arrayed as one set are arranged. Third warp yarns 25a to 25h are arranged around the core string 21 between the first warp yarns 22a to 22c and the second warp yarns 23a to 23f.
A first weft yarn 24a is weft-inserted between the plurality of sets of second warp yarns 23a to 23f, is weft-inserted between the third warp yarns 25h, 25f, 25d and 25b and then passes around the first warp yarns 22c, 22a and 22b. Subsequently, the first weft yarn 24a is weft-inserted between the third warp yarns 25a, 25c, 25e and 25g and then is weft-inserted back between the plurality of sets of second warp yarns 23a to 23f. A second weft yarn 24b is weft-inserted between the plurality of sets of second warp yarns 23a to 23f, is weft-inserted between the third warp yarns 25g, 25e, 25c and 25a and then passes around the first warp yarns 22b, 22a and 22c. Subsequently, the second weft yarn 24b is weft-inserted between the third warp yarns 25b, 25d, 25f and 25h and then is weft-inserted back between the plurality of sets of second warp yarns 23a to 23f.
Next, dimensions of the elements 3 of the present embodiment used in the tests will be described. Thicknesses t and pitches p of elements 3 of the test objects and the comparative object are shown in the following Table 1. Herein, the unit is mm.
Also, the test objects of the present embodiment were configured so that the inclination angle θ of the side surfaces 3e and 3f of the elements 3 as shown in
In addition, a width w of element rows 3′ in a state where the element rows 3′ are engaged with each other as shown in
Next, the flexibility test will be described.
First, slide fastener chains 1 of 120 mm or more using elements 3 of each sample shown in Table 1 are manufactured. The elements 3 were in an engaged state. As shown in
As shown in
The clamp 54 supports the slide fastener chains 1 in a state where the loop portion 1a protrudes upward therefrom and the overlap portion 1b is sandwiched therebetween. In this state, the movable member 51 is moved downward. As the movable member 51 is moved downward, the load cell 52 and the pressurizer 53 are also moved downward. Then, as shown in
Table 2 shows the results of test performed on each of the test objects and comparative object. As shown in Table 2, the flexibility test was performed five times for each of Samples 1 to 8 of the test objects and three times for Sample 9 of the comparative object, and then a maximum value (max), a minimum value (min) and an average value (Ave) were obtained for each sample.
As shown in
Specifically, the slide fastener chains 1 of the present embodiment have the maximum load F within the moving range in the flexibility test satisfying the following equation (3).
0<F≦6.5 N (3)
Also, it is preferable that the maximum load F within the moving range satisfies the following equation (3′).
0.8 N≦F≦4.0 N (3′)
Further, it is more preferable that the maximum load F within the moving range satisfies the following equation (3″).
2.0 N≦F≦2.5 N (3″)
Also, the test objects of the present embodiment are configured so that the inclination angle θ of the side surfaces 3e and 3f and the radius R of the chamfered portions 3g of the elements 3 are smaller than those of the comparative object. Typically, if elements 3 have the same thickness t and pitch p, a slide fastener chain 1 in which an inclination angle of inclined portions 3e and 3f and a radius of chamfered portions 3g are larger has an extended moving distance until adjacent elements 3 thereof come in contact with each other and thus has an excellent flexibility. However, the elements 3 of the present embodiment have reduced thickness t and pitch p, thereby allowing the inclination angle of the inclined portions 3e and 3f and the radius of the chamfered portions 3g to be reduced.
Next, the bending stiffness test will be described.
As shown in
First, slide fastener chains 1 of 100 mm using elements 3 of each sample shown in Table 1 are manufactured. Then, slide fastener chains 1 are installed so that a distance between the fixed portion 61 and the movable portion 62 is 40 mm. Subsequently, as shown in
In the bending stiffness test, a bending load as a function of a curvature at that time is measured. As shown in
Table 3 shows the results of test performed on each of the test objects and comparative object. As shown in Table 3, the bending stiffness test was performed on three states, i.e., a state where elements of the slide fastener chain 1 are engaged with each other, a state where elements of the slide fastener chain 1 are not engaged with each other, and a state where only a tape is used. These states are respectively represented as “Engaged chain”, “Non-engaged chain” and “Tape” in
As shown in
Specifically, the slide fastener chains 1 of the present embodiment have the bending stiffnesses α within a moving range in the bending stiffness test satisfying the following equation (4).
0<α≦60×10−4 Nm/m (4)
Also, it is preferable that the bending stiffness α within the moving range in the bending stiffness test satisfies the following equation (4′).
0<α≦40×10−4 Nm/m (4′)
Also, it is more preferable that the bending stiffness α within the moving range in the bending stiffness test satisfies the following equation (4″).
0<α≦20×10−4 Nm/m (4″)
Meanwhile, in the slide fastener chain 1 in the engaged state, the number of elements per one pitch (p) is two. Specifically, for adjacent elements 3 fixed on one fastener tape 2, a half portion of an element 3 arranged on the front side of the slide fastener chain 1, which is arranged rearward relative to the center line thereof as a boundary, and a half portion of an element 3 arranged on the rear side of the slide fastener chain 1, which is arranged forward relative to the center line thereof as a boundary, are counted as one element. Also, an element 3 fixed on the other fastener tape 2 and engaged with the half portions is counted as one element. The number of elements per a predetermined length (L) of the slide fastener chain 1 is calculated by 2 L/p. On the basis of this equation and assuming that the length (L) is 10 mm, the number of elements of the slide fastener chain 1 of the present embodiment preferably satisfies the following equation (5).
5 elements<2L/p≦9 elements (5)
As described above, the slide fastener chain 1 of the present embodiment includes a pair of fastener tapes 2 and a plurality of elements 3 fixed on each of opposing edge portions 21 of the fastener tapes 2 at a predetermined pitch, wherein the elements 3 include base portions 31a and 32a fixed on the respective fastener tape 2 and head portions 31c and 32c protruding from the base portions 31a and 32a and configured to be engaged with the opposing elements 3, and have a thickness t and a pitch p satisfying the following equations (1) and (2).
0<t≦2.2 mm (1)
0<p≦3.5 mm (2)
Accordingly, a slide fastener chain which includes thin elements and has flexibility enough to be smoothly bent with a smaller curvature radius can be provided.
Also, in the slide fastener chain 1 of the present embodiment, a maximum load F occurred when a loop portion 1a formed by bending the slide fastener chain with the elements 3 engaged is pressed from above satisfies the following equation (3).
0<F≦6.5 N (3)
Accordingly, a slide fastener chain which is thinner and more flexible can be provided.
Further, in the slide fastener chain 1 of the present embodiment, when one side of the slide fastener chain with the elements 3 engaged is fixed and the other side is rotated about the fixed one side, an average value a of an inclination (α+) of a load with respect to a curvature in the curvature of between 0.5 and 1.5 and an inclination (α−) in the curvature of between −0.5 and −1.5 satisfies the following equation (4).
0<α≦60×10−4 Nm/m (4)
Accordingly, a slide fastener chain which is thinner and more flexible can be provided.
Further, in the slide fastener chain 1 of the present embodiment, a dimension of a minimum gap δ between the adjacent elements 3 is 0.4 mm or more. Accordingly, a slide fastener chain which is thinner and more flexible can be provided.
Further, the slide fastener 10 of the present embodiment includes the slide fastener chain 1, stops 4 and 5 fixed on the edge portions 21 of the fastener tapes 2 at terminating ends of element rows 3′ formed by the plurality of elements 3 and a slider 6 movable to engage or disengage the element rows 3′ with or from each other. Accordingly, a thin and flexible slide fastener can be provided.
In the foregoing, although various embodiments of the present invention have been described, the present invention is not limited to the foregoing embodiments, and accordingly, any other embodiments constructed by appropriately combining configurations of the foregoing embodiments are intended to be encompassed by the scope of the invention.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2013/076581 | 9/30/2013 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2015/045168 | 4/2/2015 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 2625726 | Austin | Jan 1953 | A |
| 20110000053 | Dono | Jan 2011 | A1 |
| 20130097819 | Kojima | Apr 2013 | A1 |
| 20150157096 | Mikuma | Jun 2015 | A1 |
| Number | Date | Country |
|---|---|---|
| 47-037061 | Sep 1972 | JP |
| 0361191982 | Feb 1982 | JP |
| 1645091984 | Nov 1984 | JP |
| 2006-149707 | Jun 2006 | JP |
| 2012004871 | Jan 2012 | WO |
| Entry |
|---|
| International Search Report, PCT Application No. PCT/JP2013/076581, dated Dec. 17, 2013. |
| Number | Date | Country | |
|---|---|---|---|
| 20160227887 A1 | Aug 2016 | US |
