Typically, water resistant slide fasteners include coil coupling elements that are attached to stringer tapes. However, zippers used with the coil coupling elements tend to stick and become difficult to operate at lower temperatures, making them unsuitable for use with outdoor clothing that may be worn in low temperature environments. In addition, these zippers become difficult to operate when exposed to sand, debris, or ice.
Plastic molded coupling elements are not as susceptible to sticking at lower temperatures or when exposed to sand, debris, or ice, but known plastic molded coupling elements do not repel water effectively.
Accordingly, there is a need in the art for an improved slide fastener that is water resistant.
Various embodiments of the invention provide a plurality of coupling elements for use with a slide fastener. Each of the coupling elements includes a first base portion, a second base portion, an engaging portion, and a front face. The first base portion is disposed adjacent a first surface of a stringer tape, and the second base portion is disposed adjacent a second surface of the stringer tape, wherein the first surface of the stringer tape is opposite the second surface of the stringer tape. In addition, the first base portion and the second base portion define a channel therebetween for receiving a longitudinal edge of the stringer tape.
The engaging portion extends outwardly from the first and the second base portions, and the engaging portion includes a first surface and a second surface. The first surface of the engaging portion is opposite and spaced apart from the second surface of the engaging portion. The first surface of the engaging portion has a first shape, and the second surface of the engaging portion has a second shape. A portion of the second shape adjacent a distal end of the engaging portion has a width dimension that is greater than a width dimension of a portion of the first shape adjacent the distal end. Each of the width dimensions are measured in a direction substantially parallel with the longitudinal edge of the stringer tape.
The front face is disposed at the distal end of the engaging portion and extends between the first and the second surface thereof.
A first set of coupling elements are disposed on a first stringer tape, and a second set of coupling elements are disposed on a second stringer tape. A first gap is defined by the first surfaces of the engaging portions of two adjacent coupling elements in the second set, and a second gap is defined by the second surfaces of the engaging portions of the two adjacent coupling elements in the second set. In addition, a third gap is defined by the first surfaces of the engaging portions of two adjacent coupling elements in the first set, and a fourth gap is defined by the second surfaces of the engaging portions of the two adjacent coupling elements in the first set.
When the first set of coupling elements are removably joined together with the second set of coupling elements, the first surface of the engaging portion of a first coupling element in the first set is at least partially disposed within the first gap, and the second surface of the engaging portion of the first coupling element is at least partially disposed within the second gap. In addition, the first surface of the engaging portion of a second coupling element in the second set is at least partially disposed within the third gap, and the second surface of the engaging portion of the second coupling element is at least partially disposed within the fourth gap. Furthermore, the front face of the first coupling element is disposed adjacent and cofaces the longitudinal edge of the second stringer tape, and the front face of the second coupling element is disposed adjacent and cofaces the longitudinal edge of the first stringer tape.
Various embodiments of a slide fastener may include coupling elements such as those described above. In a particular embodiment, the first surfaces of the first and the second stringer tapes are laminated with a liquid resistant material. In addition, in one embodiment, the coupling elements are molded from a plastic material.
According to various embodiments, the first shape includes a substantially trapezoidal shaped distal end portion and a substantially trapezoidal shaped intermediate portion. The distal end portion is disposed adjacent the distal end of the engaging potion, and the intermediate portion is disposed between the distal end portion and the first base portion. Furthermore, a width of a base of the intermediate portion is greater than a width of a base of the distal end portion. In addition, in certain embodiments, the second shape comprises a neck portion and a head portion. The head portion is adjacent the distal end of the engaging portion, and the neck portion is disposed between the second base portion and the head portion. A width of the neck portion is less than a width of the head portion, and the width of the head portion is greater than a width of the distal end portion. When the first set of coupling elements are removably joined together with the second set of coupling elements, the distal end portion of the first coupling element is disposed between the intermediate portions of the two adjacent coupling elements in the second set, and the distal end portion of the second coupling element is disposed between the intermediate portions of the two adjacent coupling elements in the first set. In addition, in certain embodiments, the head portion of the first coupling element is disposed between the neck portions of the two adjacent coupling elements in the second set, and the head portion of the second coupling element is disposed between the neck portions of the two adjacent coupling elements in the first set.
In various embodiments, a width of a first surface of the first base portion is greater than a width of a second surface of the second base portion, wherein the first surface of the first base portion is spaced above and apart from the first surface of the stringer tape and the second surface of the second base portion is spaced above and apart from the second surface of the stringer tape. In a further embodiment, the first and second base portions include side surfaces, and the side surfaces extend outwardly from the first surface and second surface of the first and second base portions, respectively, toward the first and second surfaces of the stringer tapes, respectively, at an angle relative to a vertical axis that extends substantially perpendicular to the first surface and the second surface of the stringer tape. The angle at which the side surfaces of the first base portion extend is smaller than the angle at which the side surfaces of the second base portion extend.
According to various embodiments, the engaging portion of each coupling element includes a sealing portion and a fastening portion that abut each other at an interface. The sealing portion extends between the first surface of the engaging portion and the interface, and the fastening portion extends between the second surface of the engaging portion and the interface. In addition, the sealing portion includes first and second engaging faces that each extend between the first surface of the engaging portion and the interface, and the fastening portion includes first and second fastening faces that each extend between the second surface of the engaging portion and the interface. The fastening portion further includes an interface surface that is opposite and spaced apart from the second surface of the engaging portion, and the interface surface defines a first groove and a second groove that extend downwardly from said interface surface in a direction substantially toward said second surface of the engaging portion. The first groove is disposed adjacent and extends substantially along at least a portion of the first engaging face of the sealing portion, and the second groove is disposed adjacent and extends substantially along at least a portion of the second engaging face of the sealing portion.
When the coupling elements disposed on first and second stringer tapes are removably joined together, the intermediate portion of the coupling elements on the first stringer tape are generally disposed between adjacent distal end portions of the coupling elements on the second stringer tape and vice versa. Thus, when the stringer tapes are bent such that the first surfaces of the engaging portions of the coupling elements on each stringer tape are moved closer together, the intermediate portions of the coupling elements on the first stringer tape that are within the bending radius of the stringer tapes engage the grooves defined on the interface surface of the coupling elements disposed on the second stringer tape that are within the bending radius of the stringer tapes.
Furthermore, according to certain embodiments, the fastening portion of each coupling element includes first and second chamfered surfaces. The first chamfered surface extends between the interface surface and the first fastening face, and the second chamfered surface extends between the interface surface and the second fastening face.
Having thus described various embodiments of the invention in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
Various embodiments of the invention are described more fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the invention are shown in the figures. These inventions may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements.
A slide fastener according to various embodiments is shown in
Each coupling element 105 includes a first base portion 135, a second base portion 125, an engaging portion 137, and a front face 121. The first base portion 135 is disposed adjacent the first surface 109 of the stringer tape 101, 103, and the second base portion 125 is disposed adjacent the second surface 111 of the stringer tape 101, 103. In addition, the first base portion 135 and the second base portion 125 define a channel 151 therebetween for receiving a longitudinal edge 107 of the stringer tape 101, 103.
The engaging portion 137 extends outwardly from the first 135 and the second base portions 125 and includes a first surface 113 and a second surface 115. The first surface 113 of the engaging portion 137 is spaced apart from and cofaces the second surface 115 of the engaging portion 137. The first surface 113 of the engaging portion 137 has a first shape and is disposed adjacent the first surface 109 of the stringer tape 101, 103, and the second surface 115 of the engaging portion 137 has a second shape and is disposed adjacent the second surface 111 of the stringer tape 101, 103. A portion of the second surface 115 of the engaging portion 137 adjacent a distal end 153 of the engaging portion 137 has a width dimension W1 that is greater than a width dimension W2 of a portion of the first surface 113 of the engaging portion 137 adjacent the distal end 153. The width dimensions are measured in a width plane that is substantially parallel to the first surface 113 and the second surface 115 of the engaging portion 137. In the embodiment shown in
In the embodiment shown in
As shown in FIGS. 1A and 3B-3C, the sealing portion 139 includes a first engaging face 144a and a second engaging face 144b. The first and second engaging faces 144a, 144b extend from the first surface 113 to the interface 141.
According to the embodiment shown in FIGS. 1B and 3B-3C, the fastening portion 145 includes a neck portion 127 and a head portion 129. The head portion 129 includes the front face 121, and the neck portion 127 is disposed between the second base portion 125 and the head portion 129. The neck portion 127 has a width dimension that is less than the width dimension of the head portion 129 and the second base portion 125. According to the embodiment shown in
A first gap 155 is defined by the first surfaces 113 and the engaging faces 144a, 144b of two adjacent coupling elements 105 in the second set, and a second gap 157 is defined by the second surfaces 115 and the fastening faces 147a, 147b of the two adjacent coupling elements 105 in the second set. In addition, a third gap 159 is defined by the first surfaces 113 and the engaging faces 144a, 144b of two adjacent coupling elements 105 in the first set, and a fourth gap 161 is defined by the second surfaces 115 and the fastening faces 147a, 147b of the two adjacent coupling elements 105 in the first set.
When the first set of coupling elements 105 are removably joined together with the second set of coupling elements 105, the first surface 113 of the engaging portion 137 and the sealing portion 139 of a first coupling element 105a in the first set are at least partially disposed within the first gap 155, and the second surface 115 of the engaging portion 137 and the fastening portion 145 of the first coupling element 105a are at least partially disposed within the second gap 157. In addition, the first surface 113 of the engaging portion 137 and the sealing portion 139 of a second coupling element 105b in the second set are at least partially disposed within the third gap 159, and the second surface 115 of the engaging portion 137 and the fastening portion 145 of the second coupling element 105b are at least partially disposed within the fourth gap 161. In particular, the head portions 129 of the coupling elements 105 in the first set are disposed between adjacent neck portions 127 of the coupling elements 105 in the second set, and the head portions 129 of the coupling elements 105 in the second set are disposed between adjacent neck portions 127 of the coupling elements 105 in the first set. The engagement of the head portions 129 between the neck portions 127 prevents the coupling elements 105 from inadvertently disengaging.
Furthermore, when the first set of coupling elements 105 are removably joined together with the second set of coupling elements 105, the front face 121 of the first coupling element 105a is disposed adjacent and cofaces the longitudinal edge 107 of the second stringer tape 103, and the front face 121 of the second coupling element 105b is disposed adjacent and cofaces the longitudinal edge 107 of the first stringer tape 101.
In a particular embodiment, such as shown in
In addition, the first base portions 135 of the adjacent coupling elements 105 on the first coupling tape 101 may be spaced apart, and the second base portions 125 of the adjacent coupling elements 105 on the first coupling tape 101 may be spaced apart, as shown in the embodiment in
In addition, in the embodiment shown in
According to various embodiments, each coupling element 105 is molded from a plastic material, such as polyester, polypropylene, polyethylene, or polyamide. However, in various other embodiments, the coupling elements may be formed of other materials, including, for example, metal, ceramic, or wood, or a combination thereof.
In addition, in one embodiment, the coupling elements 105 in the first set are molded to the first stringer tape 101, and the coupling elements 105 in the second set are molded to the second stringer tape 103. For example, in certain embodiments, the coupling elements 105 are molded to the stringer tapes 101, 103 using an injection molding process. In a further embodiment, holes (not shown) are defined along and adjacent to the longitudinal edges of the stringer tapes through which the molten material used in the injection molding process may pass for joining the base portions of each coupling element. In this embodiment, the holding force of the molten material on the stringer tapes is increased. In an alternative embodiment, the coupling elements may be formed separately and attached to the stringer tapes.
According to a particular embodiment, the first surface 109 of each stringer tape 101, 103 is laminated with a liquid resistant coating. The liquid resistant coating may include, for example, polyurethane, polyester, polypropylene, nylon, poly vinyl chloride, or another type of film. In addition, the first surface 109 of each stringer tape 101, 103 is laminated prior to molding the coupling elements 105 onto the stringer tapes 101, 103, according to a particular embodiment. However, in an alternative embodiment in which an ultra flexible and stretchable film is used in the lamination process, the lamination step may occur after the coupling elements 105 are molded to the stringer tapes 101, 103.
The stringer tapes 101, 103 are attached to an article having two seams to be joined together (e.g., clothing or bag) such that first surfaces 109 of stringer tapes 101, 103 and the first surfaces 113 of the coupling elements 105 are disposed adjacent an outside of the article and the second surfaces 111 of the stringer tapes 101, 103 and the second surfaces 115 of the coupling elements 105 are disposed adjacent an inside of the article. A slider 119 is urged over the coupling elements 105 in a first direction to join the coupling elements 105 on each stringer tape 101, 103 into engagement with each other, and the slider 119 is urged in a second direction opposite the first direction to disengage the coupling elements 105 on each stringer tape 101, 103.
In an alternative embodiment shown in
The grooves 451 and the shape of the first surface 413 of the engaging portion 437 further increase the ability of the fastening portions 445 to maintain their engagement as the stringer tapes 101, 103 are bent, according to various embodiments. In particular, when the stringer tapes 101, 103 are bent as described above in relation to
Furthermore, as shown in
The embodiments shown in
The embodiment of the slide fasteners 100, 200, 400 shown in
Although this invention has been described in specific detail with reference to the disclosed embodiments, it will be understood that many variations and modifications may be effected within the spirit and scope of the invention as described in the appended claims.
This patent application is a continuation-in-part patent application of U.S. application Ser. No. 12/164,659 entitled “SLIDE FASTENER” and filed Jun. 30, 2008, which is herein incorporated by reference in its entirety.
Number | Date | Country | |
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Parent | 12164659 | Jun 2008 | US |
Child | 12477773 | US |