The present invention relates to bed frames, and, more particularly, to a bed frame having a locking mechanism for affixing the center beam to the cross bars.
In general, bed frames are comprised of a pair of angle iron side rails and a plurality of cross bars that span between the side rails in order to assemble and complete the bed frame structure, forming a rectangle. Conventionally, the cross bars lock together by means of keyhole slots and standoff rivets that interlock with each other. The bed frame, once assembled is adapted to support a box spring and a mattress to make up the bed itself. Therefore, the conventional bed frame assembly is shipped and delivered unassembled for convenience and general transportation.
There is also, normally, a center beam that is positioned so as to be generally parallel to the side rails and which is located at or near the center of the bed frame in order to provide additional support to the overall structure and, of course to the box spring and mattress. The center beam is generally constructed of a pair of angle irons affixed together and the center beam is normally screwed into place between the cross bars. Stamped metal legs are permanently riveted at each corner of the resultant rectangle and at each end of the center beam in order to support the mattress and box spring off of the floor. The center beam is added to the bed frame to span between the cross bars in order to prevent the further relative movement between the cross bars as well as to secure the center beam into the bed frame to finalize the task of assembling that bed frame. The junction between the center beam and the cross bars must also be sufficiently stable and strong to minimize the tendency of the leg extending downwardly from the center beam to wobble in the direction of the longitudinal axis of the cross bars.
One of the difficulties with the conventional assembly of a bed frame, however, is that the center beam is normally affixed to the cross bars by means of screws, typically four screws with two at each end of the center beam, and therefore, the assembly of the bed frame requires extra pieces, i.e screws, a tool and a longer assembly time.
It would thus be advantageous to have a locking mechanism to allow the affixing of the center beam to the cross bars, and thus the assembly of the bed frame that did not require the use of tools, additional components, such as screws and which would simplify and speed up the assembly procedures and steps and yet be sufficiently strong to minimize the wobble of the leg extending downwardly from the center beam.
Now, in accordance with the present invention, there is provided a bed frame that includes a locking mechanism that affixes the ends of the center beam to the cross bars. The center beam itself has a T-shaped cross section having a horizontal flange and a vertical flange resulting from the joining together of a pair of L-shaped angle irons. At the ends of the center beam, however, the vertical flange is not present such that the ends of the center beam comprise only the horizontal flange.
With the present invention, there are locking mechanisms located at each of the ends of the center beam in order to carry out the affixation of the center beam between the cross bars without the use of need for tools or any separate components. As such, the locking mechanism of the present invention comprises a slide that is slidably affixed to the ends of the center beam. The slide is movable between a retracted, unlocked position and an extended, locked position and that movement of the slide can be effected by the hand of a user without the need for any tools and yet, the locking mechanism effectively affixes and locks the center beam to the cross bars.
The ends of the center beam also include a pair of posts that are permanently formed in the ends and extend downwardly therefrom. There are corresponding holes formed in the cross bars such that, in assembling a center beam of the present invention to the cross bars, the ends of the center beam can be positioned atop of the cross bar and lowered such that the posts pass through the holes in the cross bar to properly align the center beam with the cross bar and form a stable junction.
At this point, the user can grasp the slide by means of a downwardly extending member and move the slide relative to the center beam from its retracted, unlocked position to its extended, locked position where a forward extension of the slide forcefully engages the underside of the cross bar preventing the center beam from moving vertically upwardly to disengage the posts from the holes in the cross bar, thereby effectively locking the center beam to the cross bars without the need for tools or additional parts. The cross bars are effectively sandwiched between the center beam itself that is seated atop of the cross bars and the slide that engages the undersurface of the cross bars.
The forward extension of the slide, that is, the portion of the slide that contacts the underside of the cross bars, can be bifurcated to form two forward ends that are separately oriented and are preferable both located outboard of the center beam so as to resist the tendency of the leg extending downwardly from the center bean to wobble in the direction of the longitudinal axis of the cross bars. Thus, due to the distance between the two forward ends, or the width of the forward extension if the forward extension is not bifurcated, there is more stability of the leg in the side to side to direction.
As further features that can be included with the present invention, the forward extension of the slide can have one or more nipples that project upwardly and which engage the underside of the cross rails. In such manner, the contact between the forward extension of the slide and the cross rails can be at one or more points, as opposed to a surface area contact or even a line contact, which makes the sliding movement of the slide easier to carry out by the user moving from its extended, locked position to its retracted, unlocked position since there is little friction between the contact of the forward extension of the slide against the cross rails.
Other features of the present bed frame with the toolless locking mechanism for affixing the center beam to the cross bars will become more apparent in light of the following detailed description of a preferred embodiment thereof and as illustrated in the accompanying drawings.
Referring now to
Legs 30 extend downwardly from each of the cross bar members 22, 24, 26, 28 generally at or proximate to the pivot point between the cross bar member and the side rails 12, 14 and the legs 30 thereby provide the support for the bed frame 10 after the assembly thereof. As shown, the legs 30 are provided with glides that contact the floor, however, it can be seen that there may be rollers affixed to the underside of the legs that allow the bed frame to freely roll along the floor, and such rollers can be of the type shown and described in U.S. patent application Ser. No. 09/519,725, filed Mar. 3, 2000, entitled “CASTER ASSEMBLY FOR A BED FRAME MEMBER OR FURNITURE”, now U.S. Pat. No. 6,568,031 and assigned to the assignee of the present invention.
Thus, during the assembly of the bed frame 10, the assembler rotates the cross bar members, 22, 26, for example, and affixes the free ends of those cross bar members 22, 26 together at about the center of the bed frame 10 in order to complete a cross bar 32. Since the same procedure will be used for the formation of the other cross bar 34, only the cross bar 32 will be hereinafter described in detail. The means for carrying out the joining of the cross bar members 22 and 26 together may be by a variety of mechanisms, one of which is shown in
A center beam 40 is added to complete the bed frame 10 and which also has a pair of legs 42 and which provide overall support for the cross bars 32, 34 at the center of the bed frame 10. As can be seen, the center beam 40 spans between the two cross bars 32, 34 and is normally secured by means of screws 44 that are threaded into nuts, not shown, and which secure the center beam 40 to the cross bars 32, 34 as well as to secure the cross bar members 22, 26 and 24, 28 together to prevent relative motion between the mating cross bar members that might allow the cross bar members to come apart. As indicated, the use of screws adds a complication, however, as the assembler then needs to have tools to secure the bed frame 10 together and also the supplier needs to ship the appropriate screws and mating nuts, if captive nuts or Tinnerman clips are not used, along with each bed frame 10.
Turning now to
As can be seen, the locking mechanism comprises a slide 50 that is slidably affixed to the center beam 46. The slide 50 can preferably be a stamped metal construction and has an upper portion 52 that overlies the upper surface of the horizontal flange 54 of the center beam 46 and a pair of outer portions 56, 58 extending outwardly therefrom. Each of the outer portions 56, 58 are formed in mirror image and include a downwardly extending portion 60 at a proximal end 62 of the slide 50, that is, the proximal end 62 of the slide 50 that is inward with respect to the end 64 of the center beam 46. At the distal end 66 of the slide 50 there is formed a forward extension 68 that will be later explained.
In order to conveniently affix the slide 50 to the center beam 46, there may be inwardly directed tabs 70, only one of which is shown in
As also can be seen, at or proximate to the end 64 of the center beam 46 there are a pair of posts 72 that extend downwardly therefrom. The posts 72 can be press fitted into suitable holes formed in the center beam 46 and therefore are firmly or permanently located in the center beam 46. The posts 72 are illustrated as comprising two posts 72, however, there may be only one post or more that two posts in carrying out the present invention.
Accordingly, when the center beam 46 is affixed to the cross bar 32, the posts 72 descend downwardly as the center beam 46 is rested atop of the cross bar 32 and the posts 72 fit into suitable shaped and located holes 74 formed in the cross bar 32 and, as can be seen, the holes 74 pass through both of the cross bar members 22, 26 that overlap in forming cross bar 32. Thus the end 64 of the center beam 46 is securely lodged in an affixed position to the cross bar 32 by means of the intermitting of the posts 72 into the holes 74.
The forward extension 68 of the slide 50 is preferably formed so as to make a firm contact with the lower surface of the cross bar 32 but configured so as to reduce the friction therebetween so that the user can easily move the slide 50 from its extended, locked position to its retracted, unlocked position without having to overcome considerable friction between the slide 50 and the lower surface of the cross bar 32. As such, therefore, the extended portion 68 is shaped in a generally laying down S-shaped configuration such that an upward edge 80 is formed that actually contacts the lower surface of the cross bar 32 in a line contact.
As a further enhancement to the reduction of friction between the slide 50 and the lower surface of the cross bar 32, there may be one or more nipples 82 that extend outwardly from the upward edge 80 and which contact the lower surface of the cross bar 32, thereby creating a contact at one or more points. The use of the S-shaped extended portion 68 also insures that there is an angled surface facing the cross bar 32 and not a straight edge to enable the forward extension 68 to ride up onto the lower surface of the cross bar 32 and exert a pressure against that surface. As will be later explained, it is noted that the location of the nipples 82 is outboard of the center beam 46.
Accordingly, in the construction of the bed frame, as can now be seen, the affixation of the center beam 46 to the cross bar 32 is secure and remains so during the use of the bed frame since there are no natural forces that tend to pull the components apart, that is, the center beam 46 is positioned atop of the cross bar 32 such that the weight of the box spring and mattress tend to secure that junction rather than to pull it apart. As such the affixation remains secure and does not tend to come apart.
Turning, therefore, to
It will be noted that the forward extension 68 is basically a bifurcated extension such that two separate forward ends are actually present in the embodiment and each may have a nipple formed therein so that the contact between the forward extension 68 of the slide 50 and the cross bar 32 may be a two point contact, it being understood that other embodiments can be constructed having one or more nipples to effect that contact with a minimum of friction therebetween. In addition it can be seen that the vertical flange 69 of the center beam 46 is cut back to enable the horizontal flange 71 of the center beam 46 to extend over and rest atop of the cross bar 32.
It is important that the spacing between the nipples 82 be relatively wide so as to minimize the potential wobble of the leg extending downwardly from the center beam 46 in the side to side direction, that is, the direction along the longitudinal axis of the cross bar 32. As can be seen, the side to side stability of the leg is dependent on the width of the contact between the slide 50 and the lower surface of the cross bar 32, that is, the wider the distance of the contact, the more stable the leg is with respect to side to side wobble. Thus, it is preferred that the nipples 82 actually contact the lower surface of the cross bar 32 outboard of the horizontal flange 71 of the center beam 46.
The width of the forward extension 68 should be, therefore, wider than the width of the horizontal flange 71 of the center beam 46. As indicated, while the use of spaced apart nipples 82 is preferred in order to make the movement of the slide 50 easier by reducing the friction, the forward extension 68 of the slide 50 may contact the underside of the cross bar 32 in a line contact, in which case, to provide stability to the leg and prevent side-to-side wobble of the leg 48 (
Turning, therefore, to
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While the present invention has been set forth in terms of a specific embodiment or embodiments, it will be understood that the present bed frame having a locking mechanism to affix the center beam to cross bars herein disclosed may be modified or altered by those skilled in the art to other configurations. Accordingly, the invention is to be broadly construed and limited only by the scope and spirit of the claims appended hereto.
The present patent application is based upon and hereby claims priority to Provisional patent application Ser. No. 60/652,321, filed Feb. 11, 2005.
Number | Name | Date | Kind |
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3761971 | Behnke | Oct 1973 | A |
6625827 | Polevoy et al. | Sep 2003 | B1 |
6851140 | Polevoy et al. | Feb 2005 | B2 |
Number | Date | Country | |
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20060191071 A1 | Aug 2006 | US |
Number | Date | Country | |
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60652321 | Feb 2005 | US |