Exhaust hoods for ventilation of pollutants from kitchen appliances, such as ranges, promote capture and containment, that is, full assurance that all pollutants from cooking are captured and exhausted from the kitchen thereby preventing pollution of an adjacent occupied zone. In large commercial kitchens such a function is provided by a tall hood with a large interior void which helps to smooth the fluctuations in fumes. Such hoods tend to be large and tall obstructing the view across the kitchen. Hoods also generally need to draw a great deal of room air in order to ensure that all fumes are captured. Without the interior void it is difficult to ensure full capture and containment without drawing a large volume of air from the room.
Basic exhaust hoods use an exhaust blower to create a negative pressure zone to draw effluent-laden air directly away from the pollutant source. In kitchen hoods, the exhaust blower generally draws pollutants, including room-air, through a filter and out of the kitchen through a duct system. An exhaust blower, e.g., a variable speed fan, contained within the exhaust hood is used to remove the effluent from the room and is typically positioned on the suction side of a filter disposed between the pollutant source and the blower. Depending on the rate by which the effluent is created and the buildup of effluent near the pollutant source, the speed of exhaust blower may be set to minimize the flow rate at the lowest point which achieves capture and containment.
An exhaust hood employs a shallow jet plenum that functions as a low hood that can be repositioned, in embodiments to optimize its overhang for each application, and in embodiments as the need arises. For example, the position of the jet plenum may be changed by an installer during installation of a hood module. In other embodiments, the jet plenum position may be changed to suit a particular appliance that is placed under the hood. In still other embodiments, the jet plenum position may be changed by a cook to permit the cook to view cooking food. The jet plenum position may also be changed automatically by means of a control system.
In embodiments with a control system, the existing positioning of the jet plenum may be done a cook after being initially established by the installer.
The system may include a horizontally-movable side barrier or skirt.
The system may be modular in that a cooking line can be formed with multiple exhaust units each with its own jet plenums side by side with each jet plenum being positionable independently of others in the same cooking line.
For example, a cook may have difficulty seeing food cooking on a particular cooking appliance, such as a grill or a pot, may move only the jet plenum immediately above that particular appliance. In such instances, the cook may retract a single jet plenum. In embodiments, the movement of the jet plenums is controlled automatically by a sensor system that can detect an appliance status such as off, idle, and cooking. See for example, U.S. Pat. No. 9,494,324 which discloses an apparatus that can detect an appliance state using infrared and sensible temperature sensors.
The disclosed system may control the position of the jet plenum responsively to input from such a system. For example, the jet plenum may be retracted when the appliance is off. The jet plenum may be extended partially when the appliance is idle and it may be fully extended when the appliance cooking state is detected. In embodiments, the cook may have override control over any action such an automated system may take. That is, the cook may be provided with a user interface, for example using push-buttons or manually pushing the jet plenum to control the position of the jet plenum to override the control system command.
Objects and advantages of embodiments of the disclosed subject matter will become apparent from the following description when considered in conjunction with the accompanying drawings.
Embodiments will hereinafter be described in detail below with reference to the accompanying drawings, wherein like reference numerals represent like elements. The accompanying drawings have not necessarily been drawn to scale. Where applicable, some features may not be illustrated to assist in the description of underlying features.
Jets are high velocity, low-mass streams of air that are discharged as an initial stream from a jet generator (e.g., jet generator 128 above, with a series of holes 129) into a surrounding mass of air to impart momentum to the surrounding air without adding significantly to the mass of the surrounding air. The function of the jet is the transfer of momentum, not the introduction of an outside substance (e.g., make-up air) and thereby adding mass into the surrounding space. As the initial stream is discharged at high velocity, it mixes with surrounding air and imparts its momentum to the surrounding air, thereby forming a planar jet that is made up principally of the surrounding mass of air. The mass of the initial stream contributes only a very small percentage to the total mass of the jet.
An exhaust fan (not shown) is connected through duct (not shown) in the floor 135 to create a negative pressure in the exhaust duct 1280 plenum, causing fumes to be drawn through grease filters 110. The fumes drawn in through the grease filters 110 are conveyed through the plenum of exhaust duct 1280 to a treatment system (not shown) or may be exhausted to the outside of a building through the duct in the floor.
The jet fan 118 pressurizes an interior volume 121 of the fan plenum 119, which is fluidly connected to one of the jet plenums 103. The same configuration exists to pressurize the interior of the jet plenum 104. The jet plenum 103 has a jet generator 106 which is illustrated here as a series of holes 139 which emit jets that coalesce to form a planar jet that is aimed diagonally downwardly in the direction of the arrow 141. The configuration is the same for jet plenum 104. The jet generator 106 or the jet generator 128 may be embodied in the form of a slot rather than a series of holes in alternative embodiments so as to form a planar jet in a similar manner as an array of holes. As shown, holes 139 of jet generator 106 are aimed diagonally downwardly so that when the jet plenums 103 and 104 are positioned suitably, the jets that they emit may approximately intersect the outer edge of a cooking appliance positioned underneath the respective jet plenum. The cooking appliance is not shown in the drawing but they may have different depths such that repositioning of the jet plenums 103 and 104 may direct the jets as indicated. Further, a deeper appliance extending further out will be better covered by a more extended jet plenum. The interior volume of the fan plenum 119 is indicated at 121 and will be observed to extend proximally to a high section and distally to a narrower section as it tapers in the distal direction forming a curved surface 112.
Referring again to
Each exhaust module 116A and 116B may be of substantially the same configuration. The jet plenum 103, 104 of each may be set in a position responsively to a type and size of cooking appliance. The repositioning of the jet plenum 103, 104 may be done at various time according to different embodiments. For example, jet plenum 103, 104 position may be established or adjusted by an installer of an appliance, in embodiments. In further embodiments, the jet plenum 103, 104 position may be established or adjusted by a cook that is using the appliance. In further embodiments the jet plenum 103, 104 may be positioned automatically according to cooking state data received by a controller of a motor drive that controls the position of the jet plenum.
A horizontally movable side skirt 108, which may be opaque or clear, can be adjusted horizontally by means of a handle 109 integrated into it. A portion of the movable side skirt is hidden and slides out from inside a panel 117.
In a method of exhausting fumes, the jet plenum 302 may be moved until it achieves a position where initial direction of the planar jet 323 (as shown by the dashed line) reaches or extends beyond a distal boundary of the appliance 3302. It is understood that the planar jet 323 thereby traps the fumes below the jet plenum 302, allowing the fumes to only exit through duct section 315 (after they pass through filter 310).
The fan 304 of the fan plenum 308 draws air through a grill 306 that may be positioned in a flat top section of the jet plenum 302. The top section of the jet plenum with grill 306 openings 309 may be simply a flat plate with punched and formed openings 309 so that the top section rises minimally above a fan inlet 305. A fan motor 307 drives the jet fan 304 which may be a centrifugal blower.
Note that in embodiments, the planar jet 323 may overshoot the forward edge 3378 of the appliance 3302. For example, in embodiments, the appliance 3302 may be a front-opening device such as an oven and the optimal position of the planar jet 323 may be directed diagonally further out to help ensure the capture and containment of fumes emitted by such an open door that extends beyond the forward edge 3378.
The forward tilted grease filter 310 may allow fumes to be exhausted downwardly or upwardly according to respective embodiments. In the present figure, the fumes may be exhausted toward the ceiling through the duct section 315 and a further duct or chamber 317 reserved for supply of services such electrical, fuel, and other service conduits. It will be observed that in contrast to the configuration of
A modular services wall 414 may be a cabinet with an interior space for service conduits such as electrical cables, water conduits, exhaust ducts 420 and supply ducts, and other such services, not shown except for the exhaust duct 420. A movable suction plenum 406 interconnects with a fixed suction plenum 408 in a manner similar that that described with reference to
As will be understood, a method of exhausting fumes will include positioning appliance 402 underneath the movable suction plenum 406, generating suction in the movable suction plenum 406 (via the fixed suction plenum), and extending or retracting the movable suction plenum 406 to capture fumes from the appliance. When the appliance 402 is in an idle mode, the movable suction plenum 406 may be retracted, as the appliance will be generating at most a small amount of exhaust fumes. On the other hand, when the appliance 402 is in a cooking mode, more fumes are generated. In this situation, the movable suction plenum 406 may be extended away from duct 420 as shown by one half of arrow 409, so that a larger portion of the appliance 402 is covered by the movable suction plenum 406, thereby capturing more fumes. The method may include an automated control of the extension and retraction of the movable suction plenum 406 in response to the cooking state of the appliance. It is also possible to make this automated control based on detection of fumes escaping past the leading edge of the movable suction plenum 406. If an amount of fumes is detected as escaping, the movable suction plenum 406 may be extended by an amount. This process may be repeated until fumes no longer escape, or the amount that does escape is below some threshold amount.
A filter 412, for example a grease filter is positioned inside the duct 420 and accessible through an access hatch 410 for removal and cleaning. The fixed suction plenum 408 attaches to the duct 420 through an opening 417. The fixed suction plenum 408 may attach and may be affixed and sealed to the duct 420 by any suitable means such that suction in the duct 420 created by a fan 422 draws fumes into an inlet slot 405 in the end of the movable suction plenum 406. The movable suction plenum 406 may be slid in and out as indicated by the double-headed arrow 409. A movable sliding attachment such as a linear bearing may be employed to keep the movable suction plenum 406 in engagement with the fixed suction plenum 408. An appliance 402 is shown below the fixed suction plenum 408 and movable suction plenum 406. The appliance 402 shows a swing-out door 404 which, when opened, releases fumes that are drawn through the inlet slot 405 and passed as indicated by the curved arrows 429 into the movable suction plenum 406, through the opening 419 in the movable suction plenum, through the slot 418 in the fixed suction plenum, through the opening 417 and into the duct 420 passing eventually through the filter 412. The filter 412 may be a grease filter, a mesh filter, or a combination of both. The filter 412 may be held in place by a bracket indicated at and a bracket 423 each with openings or gaps to permit fumes to flow through the slot 423 as indicated. Note that the type of filter indicated admits the flow of fumes from a front face as shown and permits the fumes to flow out the ends, also as indicated by the arrows 425. If a baffle filter is used then the brackets 415 and 423 do not need openings or gaps.
It should be evident that the position of the inlet slot 405 may be changed at will by moving the movable suction plenum 406. The movable suction plenum 406 may be secured to the fixed suction plenum by any suitable means including fasteners, latches, or a mechanical drive (e.g., one driven by a motor—not shown). By moving the inlet slot 405, the suction point can be optimized for the most effective capture and containment of fumes emitted from the appliance 402. As in the foregoing embodiments, the position of the movable suction plenum 406 may be established by an installer or an operator that installs or changes the appliance 402. For example, a larger appliance 402 may be accommodated by moving the movable suction plenum 406 outwardly and to the right from the perspective of the drawing. while a smaller appliance 402 may be accommodated by moving the movable suction plenum inwardly to the left from the perspective of the drawing.
Seals 442 and 441 may be provided and attached to the movable suction plenum to provide a low friction glide and seal the air passage defined by the overlapping slot 418 and opening 419.
The fixed suction plenum 408 may be attached to exhaust modules such as those described with reference to
In embodiments, a forward flow guide such as indicated at 407A may be included at the end of the movable suction plenum to direct the suction field in a downward direction. In the embodiment of 407A, there is shown an angled plate mounted at the end of the movable suction plenum. In further embodiments, a flow guide may be vertical as indicated at 407B in
In slot any and of opening the foregoing embodiments, the jet plenum and fan plenum may be replaced by fixed hood portions such that what replaces the fan plenum is a fixed mini-hood that is retractable and extendable and no jet is generated. For example, according to such further embodiments, the disclosed subject matter includes an exhaust system with a fixed support with an extendable hood portion configured to cover a cooking appliance. The extendable hood portion is movably attached to the fixed support. The fixed support may have a motorized or manual actuator to permit an operator or hood or appliance installer to move the hood portion to a desired position optimized for the appliance or conditions in the kitchen.
According to embodiments, the disclosed subject matter includes an exhaust device with a fan plenum having a fan and a jet plenum having a generally planar shape with one or more jet openings on a distal edge thereof configured to create a planar jet. The jet plenum is movably attached at a proximal end thereof to the fan plenum to permit sliding movement of the jet plenum relative to the fan plenum. The fan plenum and the jet plenum each have a respective flow-transfer opening that overlaps the opening of the other, the respective openings being shaped and arranged to remain overlapped in all positions to which the jet plenum is moved relative to the fan plenum such that an interior of the fan plenum and the jet plenum remain in fluid communication to allow air to flow from the fan to flow from the fan plenum to the jet plenum to the one or more openings and form a jet through the one or more jet openings.
In variations, the foregoing embodiments may be modified to form new embodiments that include an exhaust intake located beneath the fan plenum arranged to be covered by the fan plenum and forming a continuous flow guide from a distal end of the jet plenum leading to the exhaust intake.
In variations, the foregoing embodiments may be modified to form new embodiments in which one of the fan plenum and the jet plenum has a larger flow transfer opening than the other of the fan plenum and the jet plenum.
In variations, the foregoing embodiments may be modified to form new embodiments in which the flow transfer openings are interfaced with each other by a circumnavigating seal that retains air flowing from the fan plenum to the jet plenum.
In variations, the foregoing embodiments may be modified to form new embodiments in which the fan has an intake at a top of the fan plenum which is covered by a louvered grill of the jet plenum when the jet plenum is in a fully retracted position thereby permitting air to flow into the intake.
In variations, the foregoing embodiments may be modified to form new embodiments that include a motor drive connected to the jet plenum.
In variations, the foregoing embodiments may be modified to form new embodiments that include a controller connected to control the motor drive to extend and retract the jet plenum responsively to a detected cooking state of an appliance.
In variations, the foregoing embodiments may be modified to form new embodiments in which the cooking state of the appliance is applied by a signal from a communication system connected to the appliance.
According to embodiments, the disclosed subject matter includes an exhaust system with two or more exhaust modules each having a movable hood portion, each movable hood portion forming a generally flat horizontal flow guide. Each of the two or more exhaust modules movable hood portions being independently movable relative to other movable hood portions. An exhaust inlet located below the movable hood portion, the exhaust inlet being located to permit a cooking appliance to be positioned therebelow.
According to embodiments, the disclosed subject matter includes a method of exhausting fumes from a source of fumes. The method includes providing a fan plenum with a fan, providing a jet plenum having one or more jet openings on a distal end thereof, the one or more jet openings being configured to generate a planar jet, sliding the jet plenum relative to the fan plenum while continuously maintaining a fluid connection between the jet plenum and the fan plenum, and operating the fan to generate a flow of air in the fan plenum that flows through the fluid connection into the jet plenum, and generating a planar jet at the distal end of the jet plenum.
In variations, the foregoing embodiments may be modified to form new embodiments that include providing the source of fumes below the jet plenum, wherein the source of fumes has a distal boundary that extends horizontally beyond the distal end of the jet plenum, and the sliding the jet plenum causes the distal end of the jet plenum to reach a position from which the initial direction of the planar jet extends at least to the distal boundary of the source of fumes.
In variations, the foregoing embodiments may be modified to form new embodiments where the sliding the jet plenum is controlled based on a cooking state of cooking appliance positioned below the jet plenum.
In variations, the foregoing embodiments may be modified to form new embodiments that include providing an exhaust intake below the jet plenum, and exhausting the fumes through the exhaust intake.
In variations, the foregoing embodiments may be modified to form new embodiments where the one or more jet openings point toward the source of fumes.
In variations, the foregoing embodiments may be modified to form new embodiments where the planar jet traps the fumes below the jet plenum.
In variations, the foregoing embodiments may be modified to form new embodiments that include providing a second jet plenum below the jet plenum, the second jet plenum having one or more jet openings pointed above a horizontal direction.
In variations, the foregoing embodiments may be modified to form new embodiments where the one or more jet openings of the second jet plenum generate a second planar jet that intersects the planar jet generated at the distal end of the jet plenum.
In variations, the foregoing embodiments may be modified to form new embodiments where the planar jet and the second planar jet together prevent fumes from the fume source from escaping from below the jet plenum.
According to embodiments, the disclosed subject matter includes a method of exhausting fumes from a source of fumes. The method includes providing a fixed suction plenum that is stationary and generates or conveys suction, providing a movable suction plenum having one or more suction inlets on a distal end thereof, the one or more suction inlets being configured to suck in the exhaust fumes, sliding the movable suction plenum relative to the fan plenum while continuously maintaining a fluid connection between the fixed suction plenum and the movable suction plenum, and operating a fan to generate a flow of air in the fixed suction plenum that flows through the fluid connection and the movable suction plenum.
In variations, the foregoing embodiments may be modified to form new embodiments that include providing the source of fumes below the movable suction plenum, wherein the source of fumes has a distal boundary that extends horizontally beyond the distal end of the jet plenum, and the sliding the movable suction plenum causes the distal end of the movable suction plenum to reach a position from which all exhaust fumes emitted by the source of fumes are captured.
In variations, the foregoing embodiments may be modified to form new embodiments where the sliding the movable suction plenum is controlled based on a cooking state of cooking appliance.
In variations, the foregoing embodiments may be modified to form new embodiments in which each hood portion is supported by a fixed portion having lighting panels positioned and oriented to direct light downwardly toward a cooking appliance beneath it. In variations, the foregoing embodiments may be modified to form new embodiments in which each exhaust module movable hood portion is movable relative to the other to permit cooking appliances of different size and construction to be placed beneath them. In variations, the foregoing embodiments may be modified to form new embodiments that include a motor drive connected to the movable hood portion. In variations, the foregoing embodiments may be modified to form new embodiments that include a controller connected to control the motor drive to extend and retract the movable hood portion responsively to a detected cooking state of an appliance. In variations, the foregoing embodiments may be modified to form new embodiments in which the cooking state of the appliance is applied by a signal from a communication system connected to the appliance. In variations, the foregoing embodiments may be modified to form new embodiments in which each hood portion is supported by a fixed portion, the movable hood portion having lighting panels positioned and oriented to direct light downwardly toward a cooking appliance beneath it.
It is, thus, apparent that there is provided, in accordance with the present disclosure, a compact exhaust system. Many alternatives, modifications, and variations are enabled by the present disclosure. Features of the disclosed embodiments can be combined, rearranged, omitted, etc., within the scope of the invention to produce additional embodiments. Furthermore, certain features may sometimes be used to advantage without a corresponding use of other features. Accordingly, Applicants intend to embrace all such alternatives, modifications, equivalents, and variations that are within the spirit and scope of the present invention.
This application claims priority to and the benefit of U.S. Provisional Patent Application No. 62/829,218 filed Apr. 4, 2019, which is hereby incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2020/026546 | 4/3/2020 | WO | 00 |
Number | Date | Country | |
---|---|---|---|
62829218 | Apr 2019 | US |