Slider reclosable bags with dual tamper-evident features

Information

  • Patent Grant
  • 6386760
  • Patent Number
    6,386,760
  • Date Filed
    Monday, June 12, 2000
    24 years ago
  • Date Issued
    Tuesday, May 14, 2002
    22 years ago
Abstract
A flexible reclosable package includes a package surrounding wall. The surrounding wall includes a first side panel and a second side panel opposite the first side panel. A reclosable zipper is mounted along the mouth for selective opening and closing of the package. The reclosable zipper includes a first and second closure member with the second side panel extending between them. The second side member includes a tear region having lower shear strength than remaining portions of the second side panel. Methods of operation and manufacture are described.
Description




FIELD OF THE DISCLOSURE




This disclosure generally relates to closure arrangements for polymer packages, such as plastic bags. In particular, this disclosure describes reclosable packages with tamper-evident structures.




BACKGROUND




Form, fill, and seal technology is known in the packaging industry as a method to package consumable goods. Consumable goods that are not used completely when the package is initially opened rely on a zipper closure to reclose the package and keep the remaining contents fresh. Examples of consumable goods that are often packaged in packages with a zipper closure include potting soil, fertilizer, pet food, dog biscuits, and many different foods edible by humans.




Often, the opening and closing of the zipper closure is facilitated by a slider device that is mounted on the zipper closure. The slider device is constructed to pry apart the interlocking zipper closure members when the slider device is moved in a first direction along the zipper, and to engage the interlocking zipper closure members when the slider device is moved in a second, opposite direction along the zipper. For some applications, a tamper-evident structure or seal, to notify whether access has been gained to the zipper closure, is desired. Improvements in these types of packages are desirable.




SUMMARY OF THE DISCLOSURE




The present disclosure relates to a reclosable zipper combined with a flexible package to create a tamper-evident flexible package. The flexible package includes a package surrounding wall defining an interior and having a mouth. The surrounding wall includes two opposing side panels. A reclosable zipper is provided along the mouth for selective opening and closing of the mouth. The reclosable zipper is mounted on the package and includes a first and second closure profile with a side panel extending between the first and second closure profiles. The reclosable zipper includes a tear region located between the first and second closure profiles. The tear region has a lower shear strength than the remaining portions of the second side panel.




Methods of operation are described. Methods include a step of providing a flexible package with a reclosable zipper. The flexible package has a surrounding wall including a first side panel and a second side panel opposite the first side panel. A reclosable zipper is mounted along the mouth for selective opening and closing of the package. The reclosable zipper includes a first and second closure member with the second side panel extending between them. The second side member includes a tear region having lower shear strength than remaining portions of the second side panel. The method further includes a step of penetrating the tear region.




Methods of manufacturing are described. Methods include a step of providing a zipper closure with a first closure profile and a second closure profile. A first side panel is attached to the first closure profile. A second side panel is attached to the first closure profile and the second closure profile to provide a tamper-evident structure. A slider device is operable mounted onto the zipper closure to provide the reclosable package. The slider device is constructed and arranged for interlocking the first closure profile with the second closure profile when the slider device is moved in a first direction, and for disengaging the first closure profile from the second closure profile when the slider device is moved in a second opposite direction.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a flexible, reclosable package;





FIG. 2



a


is a schematic, cross-sectional view of an flexible, reclosable package, similar to that depicted in

FIG. 1

, taken along line


2





2


of

FIG. 1

;





FIG. 2



b


is a schematic, cross-sectional view of a flexible, reclosable package, with the tamper-evident structure breached, similar to that depicted in

FIG. 1

, taken along line


2





2


of

FIG. 1

;





FIG. 3



a


is a schematic, cross-sectional view of a second embodiment of a flexible, reclosable package, analogous to the view of the package of

FIG. 2



a;







FIG. 3



b


is a schematic, cross-sectional view of a second embodiment of a flexible, reclosable package, with the tamper-evident structure breached, analogous to the view of the package of

FIG. 2



b;







FIG. 4



a


is a schematic, cross-sectional view of a third embodiment of a flexible, reclosable package, analogous to the view of the package of

FIG. 2



a;







FIG. 4



b


is a schematic, cross-sectional view of a second embodiment of a flexible, reclosable package, with the tamper-evident structure breached, analogous to the view of the package of

FIG. 2



b;







FIG. 5



a


is a schematic, cross-sectional view of a fourth embodiment of a flexible, reclosable package, analogous to the view of the package of

FIG. 2



a;







FIG. 5



b


is a schematic, cross-sectional view of a second embodiment of a flexible, reclosable package, with the tamper-evident structure breached, analogous to the view of the package of

FIG. 2



b.













DETAILED DESCRIPTION




Flexible Reclosable Package




A flexible, reclosable package


10


is shown in

FIGS. 1 and 2



a


. Package


10


has opposing side panels


12


and


14


(

FIG. 2



a


) defining an interior


11


(

FIG. 2



a


); side panels


12


,


14


are generally polymeric film. Package


10


includes opposite side edges


13


,


15


and bottom edge


17


. The distance between first side edge


13


and second side edge


15


is the length of package


10


. Preferably, each of first side edge


13


and second side edge


15


is a heat seal between side panels


12


,


14


, which is formed when a single sheet of film is folded to form the two side panels. Bottom edge


17


can be a fold line formed when a single piece of film is folded, or bottom edge


17


can be a seal, created by the application of heat and pressure to side panels


12


,


14


. Bottom edge


17


can include a gusset


19


, shown in

FIG. 2



a


and

FIG. 4



a


. Gussets are known for providing packages with “stand-up” features.




Throughout this disclosure, the side of the package having the bottom edge


17


will be referred to as the “bottom” of the package, and the side having the zipper closure


20


will be referred to as the “top” of the bag. It is understood that package


10


can be oriented so that bottom edge


17


is not positioned below zipper closure


20


; nevertheless, the reference for “top” at the zipper closure remains.




A mouth


21


provides access to interior


11


of package


10


along the top of the package. A zipper closure


20


has mating or closure profiles


22


,


24


to open and close (unseal and reseal) the mouth


21


of package


10


. Preferably, the zipper closure


20


extends across the length of package


10


. Preferably, the zipper closure


20


extends from first side edge


13


to second side edge


15


. Preferably, in some arrangements, at each of first and second side edges


13


,


15


is a crush point


23


,


25


. Crush points


23


,


25


are areas where zipper closure


20


has been sealed to side panels


12


,


14


. The zipper closure


20


can include a variety of configurations and structures. Zipper closure


20


can be configured in any known manner, for example, such as disclosed in U.S. Pat. Nos. 4,240,241; 4,246,288; and 4,437,293; each of which is incorporated by reference herein.




Zipper Closure




Zipper closure


20


,

FIG. 2



a


,

FIG. 2



b


,

FIG. 3



a


,

FIG. 4



a


,

FIG. 5



a


, and

FIG. 5



b


has a first closure profile


22


and a second closure profile


24


that engage and disengage, as appropriate, to open and close package


10


. Zipper closure


20


generally extends from a first side edge


13


to a second side edge


15


at mouth


21


(FIG.


1


). First and second closure profiles


22


,


24


of zipper closure


20


are attached to side panels


12


,


14


, respectively, by sealing flanges


26


,


28


as will be described in detail below. Sealing flanges


26


,


28


are located at a first end


5


of the closure profiles


22


,


24


. Distal flanges


27


,


29


are located at a second end


6


of the closure profiles


22


,


24


. The zipper closure


20


is preferably made from polyethylene, polypropylene, or copolymers of polyethylene and polypropylene. Especially preferred materials are linear low density polyethylene, low density polyethylene and linear and low density polyethylene/polypropylene mixtures. In preferred arrangements, the sealing flange


26


,


28


is from 1 to 10 mil thick and preferably between 4 to 8 mil thick. In preferred arrangements, the distal flange


27


,


9


is from 1 to 15 mil thick and preferably between 4 to 10 mil thick.




Attachment Arrangement




In preferred embodiments, the package


10


will include an attachment arrangement for securing the zipper closure


20


to the side panels


12


,


14


in a particular, preferred manner. In the particular embodiment illustrated in

FIG. 2



a


, the attachment arrangement utilizes the sealing flanges


26


,


28


. In general, first closure sealing flange


26


has an inner surface


34


and an outer surface


36


. Second closure sealing flange


28


has an inner surface


35


and an outer surface


37


.

FIG. 2



a


shows a first sealing layer


32


disposed on the inner surface


34


of the first sealing flange


26


. A second sealing layer


33


is disposed on the inner surface


35


of the second sealing flange


28


. A third sealing layer


38


is disposed on the inner surface


34


of the first sealing flange


26


. The third sealing layer


38


can be spaced apart from the first sealing layer


32


and between the first sealing layer


32


and the main body of the first closure profile


22


. A non-sealing layer


31


may be disposed on the inner surface


35


of the second closure sealing flange


28


. The non-sealing layer


31


is preferably located directly opposite from the third sealing layer


38


. A first side panel


12


of the flexible package


10


is attached to the first sealing layer


32


. A second side panel


14


of the flexible package


10


is attached to the second sealing layer


33


and the third sealing layer


38


. The second side panel


14


extends between and is attached to the first and second sealing flange


24


,


26


. A tear region is located between the first and second sealing flange


26


,


28


and is detailed below. This embodiment has side panels


12


,


14


that extend on the sealing flanges


26


,


28


at dissimilar heights. The first side panel


12


extends to the top of the first sealing layer


32


. In contrast, the second side panel


14


extends to the top of the third sealing layer


38


. Thus, the area between the first sealing layer


32


and the third sealing layer


38


on the first sealing flange does not have a side panel spanning the sear. This type of arrangement is useful for applications that do not require a hermetic seal, since hermetic sealing material is preferably incorporated on the polymer side panels


12


,


14


.




In contrast,

FIGS. 3



a


and


5




a


have a first side panel


12


that extends to the top of the third sealing layer


38


. This embodiment is useful for applications that require a hermetic seal, among others. Hermetic sealing material can be incorporated in the side panels


12


,


14


and completely enclose the contents of the flexible package


10


.

FIGS. 3



a


and


5




a


show a first sealing layer


32


disposed on the inner surface


34


of the first sealing flange


26


. A second sealing layer


33


is disposed on the inner surface


35


of the second sealing flange


28


. A third sealing layer


38


is disposed on the inner surface


34


of the first sealing flange


26


. The third sealing layer


38


can be spaced apart from the first sealing layer


32


and between the first sealing layer


32


and the main body of the first closure profile


22


. A non-sealing layer


31


may be disposed on the inner surface


35


of the second closure sealing flange


28


. The non-sealing layer


31


is preferably located directly opposite from the third sealing layer


38


. A first side panel


12


of the flexible package


10


is attached to the first sealing layer


32


and the third sealing layer


38


. A second side panel


14


of the flexible package


10


is attached to the second sealing layer


33


and the first side panel


12


. The second side panel


14


extends between and is attached to the first and second sealing flange


26


,


28


. A tear region is located between the first and second sealing flange


26


,


28


and is detailed below.




Another non-hermetic embodiment is illustrated as

FIG. 4



a


.

FIG. 4



a


shows a first sealing layer


32


disposed on the outer surface


36


of the first sealing flange


26


. A second sealing layer


33


is disposed on the inner surface


35


of the second sealing flange


28


. A third sealing layer


38


is disposed on the inner surface


34


of the first sealing flange


26


. The third sealing layer


38


can be offset from the first sealing layer


32


and between the first sealing layer


32


and the main body of the first closure profile


22


. A non-sealing layer


31


may be disposed on the inner surface


35


of the second closure sealing flange


28


. The non-sealing layer


31


is preferably located directly opposite from the third sealing layer


38


. A first side panel


12


of the flexible package


10


is attached to the first sealing layer


32


. A second side panel


14


of the flexible package


10


is attached to the second sealing layer


33


and the third sealing layer


38


. The second side panel


14


extends between and is attached to the first and second sealing flange


26


,


28


. A tear region is located between the first and second sealing flange


26


,


28


and is detailed below.





FIG. 5



a


shows a web arrangement


51


that extends between the distal ends


6


of the first and second closure profiles


22


,


24


. Details of the web arrangement


51


are discussed below.

FIG. 2



a


and

FIG. 3



a


show the zipper closure


20


with a slider device


40


mounted on the zipper closure


20


. The slider device


40


is provided to open and close the zipper closure


20


. Preferably the slider device


40


is a one-piece unitary, molded plastic member with no movable parts.




The first, second, and third sealing layers


32


,


33


,


38


bond readily to other materials at temperatures below the melt temperature of the sealing flanges


26


,


28


. The sealing layers


32


,


33


,


38


are preferably a mixture of low density polyethylene and ethylene vinyl acetate. This mixture allows the sealant material to seal at lower temperatures than low density polyethylene by providing the sealant material with a melting point ranging preferably from 90° C. to 115° C.




The first and second sealing layers


32


,


33


can be directly opposite of each other or can be offset. For instance, the first sealing layer


32


can be located at a point lower on the first sealing flange


26


than the second sealing layer


33


on the second sealing flange


28


, or vice versa. The sealing layers


32


,


33


may also have widths that are dissimilar. The third sealing layer


38


is offset from the second sealing layer


33


. Offset sealing layers allow sealing heat to be offset relative to each side. Thus, the sealing flanges inner surfaces


34


,


35


may not reach a temperature sufficient to bond the inner surfaces


34


,


35


together.




A non-sealing layer


31


may be disposed on the inner surface


35


of the second closure profile sealing flange


28


. Preferably, the non-sealing layer


31


is located directly opposite the third sealing layer


38


.




The non-sealing layer


31


does not bond readily to other materials. The non-sealing layer


31


is composed of a heat resistant (or insulating) material. Non-sealing layer


31


ensures that the inner surfaces of the sealing flanges


34


,


35


do not bond together during the heat sealing process of attaching the polymeric side panels


12


,


14


to the first and second sealing layers


32


,


33


. The non-sealing layer


31


and the first, second, and third sealing layers


32


,


33


,


38


can be co-extruded together with the closure profile


20


.




Another approach to prevent inner surface


34


,


35


bonding is to increase sealing flange


26


,


28


thickness. A thicker sealing flange


26


,


28


will prevent the inner surface


34


,


35


from obtaining a temperature high enough to allow the inner surfaces


34


,


35


of the sealing flanges


26


,


28


from bonding with each other.




Tamper Evident Structure




Package


10


includes at least one, and in some arrangements, more than one, tamper-evident structures


50


,


51


positioned between or joining first and second closure profiles


22


,


24


. By “tamper-evident”, it is meant that it provides an indication to the consumer as to whether package


10


has been previously opened. In order to access the interior


11


of the package


10


, the tamper-evident structure


50


needs to be penetrated. In other words, tamper-evident structure


50


acts as a barrier to and blocks access to the package interior


11


. Tamper-evident structure


50


is considered an “internal” tamper-evident structure because it is positioned between zipper closure


20


and package interior


11


. Tamper-evident structure


51


is considered an “external” tamper-evident structure because it is positioned between zipper closure


20


and package exterior. Tamper-evident structure


51


acts as a barrier and blocks access to the zipper closure


20


.




For package


10


in

FIG. 2



a


to

FIG. 5



b


, the particular tamper-evident structure


50


illustrated is the second side panel


14


attached to the inner surfaces


34


,


35


of the sealing flanges


26


,


28


forming an internal web or membrane structure or arrangement


50


. This tamper-evident structure


50


includes a tear region


52


located between sealing flanges


26


,


28


of first and second closure profiles


22


,


24


. For embodiments with an external tamper-evident structure


51


where the tamper-evident structure is a web member


51


(see

FIG. 5



a


), the web member


51


and distal flanges


27


,


29


may have a discernable boundary where the distal flanges


27


,


29


and web member


51


interface.




A preferred tamper-evident structure


50


,


51


is a tear region


52


,


53


of preferential weakness. This tear region


52


,


53


may take the form of a perforated line, score line, micro-cut, or thinned line relative to the thickness of the portions remaining following penetration of the tear region


52


,


53


.




The external tamper-evident structure


51


may be similar to the tamper-evident structure


50


or may take the form of a web arrangement


51


joining the first closure profile


22


and the second closure profile


24


. This web arrangement


51


may include a plurality of tear regions


53


spaced across the web arrangement


51


. By “spaced”, it is meant that the tear regions are located intermittently along the web arrangement


51


, spaced a distance apart from one another and between the distal flanges. Each tear region has a lower shear strength than the remaining portions following penetration of the web arrangement


51


. By “shear strength”, it is meant the degree of force applied tangentially on a section on which the action is performed. The action of this force causes, or tends to cause, two contiguous parts of the web arrangement


51


to slide relative to each other in a direction parallel to their plane of contact. The lower shear strength of the tear regions relative to the remaining portions allow for penetration of the internal and external tamper-evident structures


50


,


51


and provides a visual indication that the integrity of the flexible package has been compromised.




The tear regions


52


,


53


may include a material different than the material of the remaining portions of the web arrangement


51


and second side panel


14


. The tear regions


52


,


53


may include a material similar to, but thinner than, the material of the remaining portions of the web arrangement


51


and second side panel


14


. Either embodiment provides tear regions


52


,


53


with a shear strength less than the shear strength of the remaining portions of the web arrangement


51


and second side panel


14


.




The tear region


52


,


53


may include a material different than the remaining portions of the web arrangement


50


,


51


. The material of the remaining portions can be the same material used to make the first and second closure profiles


22


,


24


. The tear region


52


,


53


material can be co-extruded with the closure profile from either a flat or a tube extrusion die.




Preferably, the material of the remaining portions of the web arrangement


50


,


51


is a polymer selected from the group consisting of low density polyethylene, linear low density polyethylene, ethylene vinyl acetate and mixtures thereof. Preferably, the material of the tear regions


52


,


53


is a polymer selected from the group consisting of polypropylene, polybutylene, polyester nylon, high molecular weight high density polyethylene, high density polyethylene and mixtures thereof.




The first and second side panels


12


,


14


may have a plurality of layers depending on the desired film barrier properties. With a plurality of layers preferably has two layers of different material but may have three or more layers of different material depending on the desired application. One layer may function as a hermetic barrier layer made from a material such as nylon or Saran®, for example.




The tear region


52


may have a thickness less than the thickness of the second side panel


14


. Preferably, the tear region


52


has a thickness ratio of tear region


52


to remaining portions of second side panel


14


of about 1:1.5 to 1:10 and preferably about 1:2 to 1:5. The thickness of the tear region


52


can be about 0.5 to 2 mil thick. The thickness of the second side panel


14


can be about 4 to 10 mil thick. External tamper-evident structures


51


may have a single tear region


53


where portions of the tear region


54


have a thickness less than the remaining portions.




Referring again to

FIG. 1

,

FIG. 2



a


, and

FIG. 3



a


, there is an optional slider device


40


mounted on zipper closure


20


to facilitate opening and closing zipper closure


20


. Slider devices


40


and how they function to open and close zipper closures, in general, are taught, for example, in U.S. Pat. Nos. 5,063,644; 5,301,394; and 5,442,837, each of which is incorporated by reference herein. A preferred slider device


40


is taught in U.S. patent applications Ser. Nos. 09/365,215 and 29/108,657, both filed Jul. 30, 1999, and incorporated herein by reference in their entirety. A notch


42


is disposed within zipper closure


20


adjacent to a second edge


15


in package


10


. Notch


42


is designed to provide a “park place” into which slider device


40


settles when zipper closure


20


is sealed and slider device


40


is at second edge


15


. Such a notch


42


may decrease any tendency for an incomplete interlock between first closure profile


22


and second closure profile


24


.




Methods of Use




In order to open the reclosable flexible package


10


using the embodiments of

FIGS. 2



a


and


2




b


,


3




a


and


3




b


,


4




a


and


4




b


, the consumer grips the first closure profile


22


and the second closure profile


24


and pulls the first closure profile


22


and the second closure profile


24


apart such that the closure profiles


22


,


24


disengage from one another and expose web arrangement


52


. The second side panel


14


extends between the first and second sealing flange


26


,


28


and blocks access to the package interior


11


. Next, the consumer penetrates the tear region


52


. The flexible package


10


can be resealed utilizing the reclosable zipper closure


20


. Specifically, the consumer grips first and second closure profiles


22


,


24


and moves it from the open position to the closed position so as to engage the complimentary closure profiles


22


,


24


. Optionally, a slider device


40


mounted on zipper closure


20


facilitates the opening and closing of the zipper closure


20


as the slider device


40


moves from a first position to a second position along the zipper closure


20


.




In embodiments such as one depicted in

FIG. 5



a


and


5




b


, where the first and second closure profiles


22


,


24


include second web arrangement


53


, the consumer penetrates the second web arrangement


53


prior to or during the action of disengaging the first and second closure profiles


22


,


24


. Optionally, a slider device


40


mounted on zipper closure


20


facilitates the penetration of the second web member


53


as the slider device


40


moves from a first position to a second position along the zipper closure


20


. After the second web arrangement


53


is broken, the first and second closure profiles


22


,


24


are disengaged, and the first web arrangement


52


is exposed and broken, as described above.

FIGS. 2



b


,


3




b


,


4




b


, and


5




b


illustrate the reclosable packages with tamper-evident structures that have been breached.




Methods of Manufacture




To construct the reclosable package


10


with a slider device


40


, the package


10


may be formed by either a blown extrusion process or by using a preformed roll of film. The film is folded in the form shown in FIG.


1


. The zipper closure


20


has a first closure profile


22


and a second closure profile


24


. The first closure profile


22


may be applied to a first side panel


12


of the flexible bag. The second side panel


14


may be applied to both the first closure profile


22


and the second closure profile


24


providing a tamper evident structure


50


. A slider device


40


may optionally be mounted onto the zipper closure


20


to provide a reclosable package


10


. The slider device


40


is constructed and arranged for interlocking the first closure profile


22


with the second closure profile


24


when the slider device


40


is moved in a first direction. The slider device


40


is constructed and arranged for disengaging the first closure profile


22


from the second closure profile


24


when the slider


40


is moved in a second opposite direction.




The above specification is believed to provide a complete description of the manufacture and use of particular embodiments of the invention. Many embodiments of the invention can be made without departing from the spirit and scope of the invention.



Claims
  • 1. A flexible package comprising:(a) a package surrounding wall defining a package interior and having a mouth; the mouth providing access to the package interior; the surrounding wall includes a first side panel and a second side panel opposite the first side panel; (b) a reclosable zipper along the mouth for selective opening and closing of the mouth; the zipper including: (i) a first closure profile; (A) the first closure profile having a sealing flange located at a first end of the first closure profile and a distal flange located at a second end of the first closure profile; (B) the sealing flange of the first closure profile having an inner and outer surface; (ii) a second closure profile; (A) the second closure profile having a scaling flange located at a first end of the second closure profile and a distal flange located at a second end of the second closure profile; (B) the sealing flange of the second closure profile having an inner and outer surface; (iii) the second side panel extending between the sealing flanges of the first closure profile and the second closure profile; the second side panel including a tear region located between the first closure profile and the second closure profile; the tear region having a lower shear strength than remaining portions of the second side panel; (c) a first sealing layer disposed on the inner surface of the first closure profile sealing flange; (d) a second sealing layer disposed on the inner surface of the second closure profile sealing flange; (e) a third sealing layer disposed on the inner surface of the first closure profile sealing flange; and (f) a non-sealing layer disposed on the inner surface of the second closure profile scaling flange opposite the third sealing layer.
  • 2. A flexible package according to claim 1, herein the tear region has a thickness less than the remaining portions of the second side panel.
  • 3. A flexible package according to claim 1, wherein the thickness of the tear region to the thickness of the remaining portions of the second side panel ratio is about 1:1.5 to 1:10.
  • 4. A flexible package according to claim 1, wherein the first side panel is disposed on the first and third sealing layers, and the second side panel is disposed on the first side panel opposite the non-sealing layer.
  • 5. A flexible package according to claim 1, wherein a web arrangement extends between the distal flanges of the first closure profile and the second closure profile.
  • 6. A flexible package according to claim 1, further comprising a slider device operably mounted onto the reclosable zipper, the slider device being constructed and arranged for interlocking the first closure profile with the second closure profile when the slider device is moved in a first direction, and for disengaging the first closure profile from the second closure profile when the slider device is moved in a second opposite direction.
  • 7. A flexible package comprising:(a) a package surrounding wall defining a package interior and having a mouth; the mouth providing access to the package interior; the surrounding wall includes a first side panel and a second side panel opposite the first side panel; (b) a reclosable zipper along the mouth for selective opening and closing of the mouth; the zipper including: (i) a first closure profile; (A) the first closure profile having a scaling flange located at a first end of the first closure profile and a distal flange located at a second end of the first closure profile; (B) the sealing flange of the first closure profile having an inner and outer surface; (ii) a second closure profile; (A) the second closure profile having a sealing flange located at a first end of the second closure profile and a distal flange located at a second end of the second closure profile; (B) the sealing flange of the second closure profile having an inner and outer surface; (iii) the second side panel extending between the sealing flanges of the first closure profile and the second closure profile; the second side panel including a tear region located between the first closure profile and the second closure profile, the tear region having a lower shear strength than remaining portions of the second side panel; (c) a first sealing layer disposed on the outer surface of the first closure profile sealing flange; (d) a second sealing layer disposed on the inner surface of the second closure profile sealing flange; (e) a third sealing layer disposed on the inner surface of the first closure profile sealing flange; and (f) a non-sealing layer disposed on the inner surface of the second closure profile sealing flange opposite the third scaling layer.
  • 8. A flexible package according to claim 7, wherein the tear region has a thickness less than the remaining portions of the second side panel.
  • 9. A flexible package according to claim 7, wherein the thickness of the tear region to the thickness of the remaining portions of the second side panel ratio is about 1:1.5 to 1:10.
  • 10. A flexible package according to claim 7, wherein a web arrangement extends between the distal flanges of the first closure profile and the second closure profile.
  • 11. A flexible package according to claim 7, further comprising a slider device operably mounted onto the reclosable zipper, the slider device being constructed and arranged for interlocking the first closure profile with the second closure profile when the slider device is moved in a first direction, and for disengaging the first closure profile from the second closure profile when the slider device is moved in a second opposite direction.
  • 12. A flexible package comprising:(a) a package surrounding wall defining a package interior and having a mouth; the mouth providing access to the package interior; the surrounding wall includes a first side panel and a second side panel opposite the first side panel; (b) a reclosable zipper along the mouth for selective opening and closing of the mouth; the zipper including: (i) a first closure profile; (A) the first closure profile having a sealing flange located at a first end of the first closure profile and a distal flange located at a second end of the first closure profile; (B) the sealing flange of the first closure profile having an inner and outer surface; (ii) a second closure profile; (A) the second closure profile having a sealing flange located at a first end of the second closure profile and a distal flange located at a second end of the second closure profile; (B) the sealing flange of the second closure profile having an inner and outer surface; (iii) the second side panel extending between the sealing flanges of the first closure profile and the second closure profile; the second side panel including a tear region located between the first closure profile and the second closure profile; (c) a second closure profile sealing layer disposed on the inner surface of the second closure profile sealing flange; (d) a first closure profile sealing layer disposed on the inner surface of the first closure profile sealing flange; and (f) a non-sealing layer disposed on the inner surface of the second closure profile sealing flange opposite the first closure profile sealing layer.
  • 13. A flexible package according to claim 12, wherein the tear region has a thickness less than the remaining portions of the second side panel.
  • 14. A flexible package according to claim 12, wherein the thickness of the tear region to the thickness of the remaining portions of the second side panel ratio is about 1:1.5 to 1:10.
  • 15. A flexible package according to claim 12 further comprising:(a) an additional first closure profile scaling layer disposed on one of the outer surface and inner surface of the first closure profile sealing flange.
  • 16. A flexible package according to claim 12, further comprising a slider device operably mounted onto the reclosable zipper, the slider device being constructed and arranged for interlocking the first closure profile with the second closure profile when the slider device is moved in a first direction, and for disengaging the first closure profile from the second closure profile when the slider device is moved in a second opposite direction.
  • 17. A method of using a reclosable package comprising steps of:(a) providing a package with an interior defined by a first side panel and a second side panel opposite the first side panel and having a reclosable mouth and a reclosable zipper arrangement for opening and closing the mouth; the zipper arrangement including: a first closure profile and a second closure profile; the first closure profile having a scaling flange located at a first end of the first closure profile and a distal flange located at a second end of the first closure profile; the second closure profile having a sealing flange located at a first end of the second closure profile and a distal flange located at a second end of the second closure profile; the second side panel extending between the first and second closure profiles blocking access to the package interior; the second side panel extending between the first and second closure profiles including a tear region between the first and second closure profiles; the tear region having lower shear strength than remaining portions of the second side panel; a second closure profile sealing layer disposed on an inner surface of the second closure profile sealing flange; a first closure profile sealing layer disposed on an inner surface of the first closure profile sealing flange; a non-sealing layer disposed on the inner surface of the second closure profile sealing flange opposite the first closure profile sealing layer; and (b) penetrating the tear region.
  • 18. A method according to claim 17 wherein the step of providing a package includes providing a package having a web arrangement extending between the first and second distal end of the first and second closure profiles, and further including a step of:(a) before the step of penetrating the tear region, penetrating the web arrangement to unlock the reclosable zipper and open the mouth.
  • 19. A method of manufacturing a reclosable package; the method comprising:(a) providing a zipper closure having a first closure profile and a second closure profile; the first closure profile and the second closure profile each having a sealing flange; the first closure profile and the second closure profile having selectively interlocking closure members; (b) attaching an inner surface of the first closure profile sealing flange to a first side panel to form a first attachment area; (c) attaching an inner surface of the second closure profile sealing flange to a second side panel; (d) attaching the inner surface of the first closure profile sealing flange to the second side panel to form a second attachment area; (i) the second attachment area being between the first attachment area and the interlocking closure members; (ii) the second side panel extending between the first closure profile scaling flange and the second closure profile sealing flange to form a tamper-evident web; (d) disposing a non-sealing layer on the inner surface of the second closure profile sealing flange opposite to the second attachment area of the first closure profile sealing flange; and (d) operably mounting a slider device onto the zipper closure to provide the reclosable package, the slider device constructed and arranged for selectively interlocking the first closure profile members with the second closure profile members when the slider device is moved in a first direction, and for selectively disengaging the first closure profile members from the second closure profile members when the slider device is moved in a second opposite direction.
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Foreign Referenced Citations (1)
Number Date Country
0528721 Feb 1993 EP