The present disclosure generally relates to latchsets, and in particular, to sliding actuator assemblies for latchsets.
Doors are often installed with two latches. The first is typically a retractable latch, and the second is typically a deadbolt that provides greater security. However, manufacturers found that in cases where both latches were latched and room occupants panicked while trying to exit, the action of manually unlocking both latches was difficult. Single action, double bolt release locksets were developed to allow occupants to turn one door knob or lever and unlatch both bolts.
Since that time, changes have been made to individual types of latches and to mechanisms that might connect one latch to another.
However, there is need in the art for a double latch lockset that improves convenience, efficiency, and safety.
A latchset with a sliding actuator assembly comprises a novel latch cam. The latch cam comprises a hub configured to rotate on a door handle tailpiece, a first projection extending radially outward from the hub, a sliding actuator comprising an elongated body and a first tooth, and a spring that resists retraction of the sliding actuator and urges the first projection against the first tooth. When installed for a right-hand door, the latch cam is operative to retract the sliding actuator when a coupled door handle is rotated in only one rotational direction, such that rotation of the coupled door handle in the opposite rotational direction is inoperative to retract the sliding actuator.
In one embodiment, the sliding actuator assembly of claim 1 further comprises a second projection extending radially outward from the hub. However, the first projection is operative in only a right-handed configuration for use in a right-handed door, and the second projection is operative in only a left-handed configuration for use in a left-handed door.
In another embodiment, the sliding actuator comprises a second tooth disposed opposite of the first tooth. The first and second projections are spaced apart such that when the sliding actuator assembly is installed with a right-handed configuration for use in a right-handed door, the second projection is unable to come into contact with the second tooth. When the sliding actuator assembly is installed with a left-handed configuration for use in a left-handed door, the first projection is unable to come into contact with the first tooth.
In another latchset, a novel latch cam comprises a hub comprising a square aperture and first and second projections extending outwardly from the hub, wherein the first and second projections are symmetrically opposed with reference to a diagonal of the square aperture. Moreover, the hub is configured to be rotated by 90° during installation to set the latch cam to operate in an oppositely handed door.
In one implementation, the latch cam further comprises a ring about the outer surface of the hub, wherein the distance between the ends of the first and second projections is less than the diameter of the ring. In another implementation, the distance between the ends of the first and second projections approximates the length of a diagonal of the square aperture.
Various electronic actuators, switches, controllers, and other devices may be employed with the latchsets and its components. The resultant latchsets may be fully or largely mechanical, electronic, or a combination thereof.
Kits are envisioned comprised of various combinations, including, but not limited to a first retractable latch, a second retractable latch, a deadbolt, inside and/or outside actuators for the latches, drive assemblies, clutch assemblies, a locking rack and pinion, sliding actuator assemblies, latch cams, latch bolt assemblies, and a latch bolt tail.
Other systems, devices, methods, features, and advantages of the disclosed product, kits, and methods for forming a double latch lockset and parts of locksets will be apparent or will become apparent to one with skill in the art upon examination of the following figures and detailed description. All such additional systems, devices, methods, features, and advantages are intended to be included within the description and to be protected by the accompanying claims.
The present disclosure may be better understood with reference to the following figures. Corresponding reference numerals designate corresponding parts throughout the figures, and components in the figures are not necessarily to scale.
It will be appreciated that the drawings are provided for illustrative purposes and that the invention is not limited to the illustrated embodiment. For clarity and in order to emphasize certain features, not all of the drawings depict all of the features that might be included with the depicted embodiment. The invention also encompasses embodiments that combine features illustrated in multiple different drawings; embodiments that omit, modify, or replace some of the features depicted; and embodiments that include features not illustrated in the drawings. Therefore, it should be understood that there is no restrictive one-to-one correspondence between any given embodiment of the invention and any of the drawings
Any reference to “invention” within this document is a reference to an embodiment of a family of inventions, with no single embodiment including features that are necessarily included in all embodiments, unless otherwise stated. Furthermore, although there may be references to “advantages” provided by some embodiments, other embodiments may not include those same advantages, or may include different advantages. Any advantages described herein are not to be construed as limiting to any of the claims.
Specific quantities, dimensions, spatial characteristics, compositional characteristics and performance characteristics may be used explicitly or implicitly herein, but such specific quantities are presented as examples only and are approximate values unless otherwise indicated. Discussions and depictions pertaining to these, if present, are presented as examples only and do not limit the applicability of other characteristics, unless otherwise indicated.
In describing preferred and alternate embodiments of the technology described herein, as illustrated in
In this specification, as in common use, the term “latch” may, unless otherwise specified, refer to a single lockset (including its actuators), a latch assembly within a lockset (i.e., a retractable latch or a deadbolt), and/or the bolt component of a latch assembly. “Deadbolt” and “bolt” may likewise have overlapping meanings. Clarity is an objective of this specification; however, clarity is not intended to limit understandable substitutions of terms.
Described below are embodiments of a double latch lockset and kits and methods for making a double latch lockset. Emphasis is placed on interconnectivity between two latches within a lockset, with connecting assemblies providing functionality including simultaneous retraction of two latches, oppositely activated latch projection and/or locking, and other improvements on double latch locksets.
The first retractable latch 300 may be a lower latch having a latch bolt 310 and may be activated by a first inside actuator 30 and/or a first outside actuator 40. The first inside and outside actuators 30, 40 may be handles 31, which may be knobs, levers 31, or other actuators. In this specification, handle and lever 31 are used interchangeably, as a lever 31 makes understanding of the product's functionality more straightforward. However, movement of the first inside and outside actuators 30, 40 may be rotary or linear. Reference to movement in a first direction and a second direction are presented generally and as examples unless otherwise explicitly limited. (For example, moving a lever 31 up on the inside will also move the outside lever 31 up. Likewise, moving a knob counterclockwise inside will move a knob outside clockwise. In either case, the lever or knob's movement moves in a first or second direction.) It should be noted that knobs or levers 31 are a mechanical extension of the first and second inside actuators 30, 40, and therefore can be characterized as a component of those actuators.
The second retractable latch 500 may be an upper latch having a latch bolt 510. The latch 500 and the latch bolt 510 may be referred to as a deadbolt 500 or 510. To aid the reader, this specification may refer to the second retractable latch 500 and first retractable latch 300 using the more familiar terms “deadbolt” and “lower latch,” respectively. However, it is understood that these colloquial terms are intended to represent the retractable latches' broader meanings. Furthermore, unless otherwise specified, either latch 500, 300 may be in either position, upper or lower. The deadbolt 500 may be activated by a second inside actuator 50, often a thumb turn 51, and/or a second outside actuator 60, which may be a key turn or an electronic keypad 61. Actuators are not limited to those illustrated.
Almost the sole focus of prior art was to provide a quick exit to people in a panic by allowing them, from inside their room, to move a lower handle in either direction in order to simultaneously retract both latches on their door. Moving a lower lever up or down would retract both the lower latch and the deadbolt.
A purpose of the improvements embodied in the present invention(s) is to improve the convenience, efficiency, safety, and other functionality of the double latch lockset 10. The present invention not only allows easy unlocking and exit, but also provides easier locking. At the same time, safer locking is achieved by ensuring the closed position of the latch bolts 310, 510 within a door jamb 3.
In general practice, a user may move a first inside and/or outside actuator 30, 40 in a first direction in order to simultaneously retract both retractable latches 300, 500. (For example, moving a lever 30, 40 down retracts both.) Or a user may move a first inside and/or outside actuator 30, 40 in a second direction in order to project or lock the second retractable latch 500. For reasons of safety and functionality, the first retractable latch 300, after being spring-loaded into a projected position into the door jamb 3 as soon as the door was closed, remains projected during movement of the first inside and/or outside actuators in the second direction. (For example, moving the lever 30, 40 up projects the deadbolt 500, yet the lower retractable latch 300 remains projected. The steadfastness of the lower retractable latch 300 assures that during locking a warped door or molding does not push the door 1 open.) Thus, actuation of the first inside and/or outside actuator 30, 40 in a first direction produces an action on both the first and second retractable latches 300, 500; however, actuation of the first inside and/or outside actuator 30, 40 in a second direction produces only a single action on the opposite (second) retractable latch 500.
Although the first and second retractable latches 300, 500 are connected, actuation of the second retractable latch 500, whether from inside or outside, does not open the first retractable latch 300. (For example, an interior thumb turn 51, exterior key turn, or keypad 61 may be actuated to unlock a deadbolt 500, but the lower retractable latch 300 remains projected into the door jamb 3.) Thus, the second inside and outside actuators 50, 60 retract only the second retractable latch 500.
Turning to the specifics of the drive assembly 100,
The drive cam 120 has an aperture 129 configured to be acted upon by the tailpiece 42 of the first inside and/or outside actuators 30 and 40. The drive cam 120 comprises a flange 124 that is configured to fit partially within opposing arms 142 of a first reactor plate 140 and to rotate, its cam tab 126 subject to restriction by a torsion spring 136 configured to cooperate with a spring stop 106 on the front plate 102, and act upon an inner surface 143 of either of the two opposing arms 142. The first reactor plate 140 is configured to act in turn upon a second reactor plate 160 via a first pivot point 168 (proximate the overlap of the first and second reactor plate bodies 140, 160) and a second pivot point at a pivot tab 146, the latter of which passes through an arcuate opening 164 in the second reactor plate 160 near a reactor tab 166 on the second reactor plate 160, both the pivot tab 146 and reactor tab 166 engaging an escapement spring 180 designed to resist over-rotation of the second reactor plate 160, thus making a deadbolt 500 harder to break (see
Characterized in another way, the drive cam 120 is configured when rotating in a clockwise direction to drive the first reactor plate 140 to rotate in a counterclockwise direction about a pivot point 168, and when rotating in a counterclockwise direction to drive the first reactor plate 140 to rotate in a clockwise direction. A coupling between the first and second reactor plates 140 and 160 configures the first and second reactor plates 140, 160 to move substantially in unison to operate the deadbolt 500 unless movement of either the first or second reactor plates 140, 160 is blocked relative to the other.
The second reactor plate 160 is configured in turn to act upon a deadbolt trigger 200 that is configured to retract or project a second retractable latch 500. The part and term “deadbolt trigger” is not limited to use with a deadbolt 500, but may be used with a second retractable latch 500 in general (i.e., a “latch trigger”). The second reactor plate 160 may be referred to as a follower plate or multiplier and may comprise a rack 162 configured to coact with a deadbolt trigger 200 that comprises a gear having teeth 202. However, the second reactor plate 160 may not be a rack 162 and may still be configured to coact with a deadbolt trigger 200 that comprises an arm, and said arm may be rotatable.
Sensors 220, 221 may be included to detect the position of the second reactor plate 160, thereby deducing the position of the bolt 510 of the second retractable latch 500. Electronics and sensors in general may be complex or simple, and they may pertain to one or both latches 300, 500 and to the drive assembly 100. However, the double latch lockset 10 may also be fully mechanical with no electronics or sensors.
Shown in cross-section in
Returning now to the drive assembly 100 parts as arranged in
For example,
An enhanced embodiment of a drive assembly 100 is found in
In cross-section,
To summarize, the double latch lockset may be characterized as a first retractable latch configured to be activated by a first inside and/or outside actuator and a second retractable latch (which may be a deadbolt) configured to be activated by a second inside and/or outside actuator. The second inside or outside actuators may activate the second retractable latch independently of the first retractable latch. When the lockset is assembled, the first and second retractable latches are interconnected. Movement of the first inside and/or outside actuator in a first direction simultaneously retracts both latches. Movement of the first inside and/or outside actuator in a second direction locks (or projects, if a deadbolt) the second retractable latch. The first inside and outside actuators may be configured to move in the second direction without retracting the first retractable latch. The lockset may further comprise a lever configured to move downward in the first direction and upward in the second direction. The first retractable latch may further comprise a one-direction (one-way) latch cam (previously referred to as a latch hub cam) configured to be rotatable by 90° or more during installation to operate in an oppositely handed door (thus maintaining the first and second directions of movement of the first inside and/or outside actuators). The lockset may further comprise a drive cam, a first reactor plate, a second reactor plate, and a deadbolt trigger (which may trigger a retractable latch and not specifically a deadbolt). The first inside and/or outside actuators may be configured to operate the drive cam, which acts on the first reactor plate, which acts on the second reactor plate, which acts on the deadbolt trigger to retract or lock the second retractable latch. An electronic actuator and/or a switch may activate the deadbolt.
Various changes may be made in the above details without departing from the spirit and scope of the double latch lockset as described. The double latch lockset features several meritorious inventive aspects and advantages. The first is a drive assembly that connects a first retractable latch and a deadbolt within a double latch lockset. The drive assembly comprises a drive cam, a first reactor plate comprising at least two arms, a second reactor plate, and a deadbolt trigger. When the drive assembly is assembled, the first reactor plate and at least two arms at least partially surround the drive cam on at least three sides. The drive cam is configured to act on the at least two arms. The first reactor plate is configured to act on the second reactor plate. The first and second reactor plates may cooperate at pivot points. The second reactor plate is configured to act on the deadbolt trigger. The drive assembly may further comprise a (locking) rack (and pinion) configured to coact with the drive cam and deadbolt trigger (to prevent the drive cam from activation by an outside actuator when the deadbolt trigger is locked). The deadbolt trigger may comprise a gear or an arm that may rotate. An escapement spring may be configured to cooperate between the lever cam and the deadbolt trigger to protect the drive assembly from breakage.
The invention can also be characterized as an actuator-arresting assembly. When the actuator-arresting assembly is assembled, the drive cam is configured to act on the pinion; the pinion is configured to act on the (locking) rack; the (locking) rack is configured to act on the deadbolt trigger; and the (locking) rack is configured, when the deadbolt trigger is locked, to prevent the drive cam from activation by a first outside actuator. The drive cam may be configured, even when the deadbolt trigger is locked, to be activated by a first inside actuator to move the pinion and (locking) rack to unlock the deadbolt trigger.
Other Novelties
Within the context of the broader double latch lockset 10, this specification presents other novel aspects. Each is functional and valuable in its own right and as applied to retractable latches that may be configured to work with locksets other than any lockset 10 presented here. In the same vein, the double latch lockset 10 as disclosed is functional and novel with relatively standard retractable latches and not reliant on the retractable latches and components about to be described. The combination of all the novelties in this specification make for an outstanding lockset.
Retractable Latch Comprising a Latch Hub Cam
First, an overview is provided of the functionality of the retractable latch 300, followed by a discussion of figures that show the parts in more detail. In
Having given an overview of the functionality of the retractable latch 300, attention is turned to the detailed drawings.
A latch hub cam 342 has a hub 344 that may resemble a barrel or sleeve having an outer surface 435, a square aperture 342 (fitted for the tailpiece 42, shown elsewhere, of an actuator 30, 40) having a diagonal 357, a ring 348 about the outer surface 345 at the center of the hub 344, and at least one finger or projection 350 extending outwardly from the ring 348. The latch hub cam 342 may have two or more projections 350 and may be of varied design provided similar functionality remains. The latch hub cam 342 rotatably rests on its outer surface 345 within the apertures 364 on either side of a u-shaped latch hub holder 360, the ring 348 keeping the hub 344 centered. The latch hub holder 360 is inserted leading edge 365 forward into a sliding actuator 380 that is located between a housing extension bottom 370 and top 390 and mated with an extension holder 400. A slide cam 410 and slide cam pivot 420 are also mated to the extension holder 400. A latch bolt assembly 311 (comprising a latch bolt 310 and latch bolt tail 440) travels in cooperation with a latch bolt spring 438 and a flange 388 on the sliding actuator 380 as forced by the slide cam 410. A dead locking bar 465 that nestles within the latch bolt 310 travels in cooperation with a dead locking slide 460, a blocker 432, and a blocker spring 432. The latch bolt assembly 311 and dead locking bar 465 assembly feed into the latch housing 308 and latch guide 306 up to the face plate 305.
The latch bolt assembly 311 acts in cooperation with the sliding actuator assembly 381 (shown inside dashed lines in
In contrast to the present one-way latch hub cam 342, prior art cams (see
On a related note,
Persons reasonably skilled in the art will recognize that various changes may be made in the above details without departing from the spirit and scope of the retractable latch comprising a latch hub cam as described. To summarize, the retractable latch comprising a latch hub cam features several meritorious inventive aspects and advantages. The first is a sliding actuator assembly employed in a one-direction (one-way) retractable latch within a door. The sliding actuator assembly comprises a latch cam (elsewhere called a latch hub cam) comprising a hub with an aperture through the length of the hub (for a handle tailpiece) and at least one projection extending outward from the hub, a sliding actuator comprising an elongated body and at least one tooth, and a spring. When the sliding actuator assembly is assembled, it is configured to resist retraction that requires compression of the spring. The at least one projection on the latch cam is positioned substantially parallel to the length of the sliding actuator's elongated body, and the projection is held against the at least one tooth by the sliding actuator's resistance to retraction. The latch cam is configured to rotate in one direction for the projection to push the at least one tooth and retract the sliding actuator, and is configured to rotate in an opposite direction with the projection having no effect on the sliding actuator. The latch cam is configured to be rotated during installation to set the sliding actuator assembly to operate in an oppositely handed door. The latch cam may be rotated by 90° or more. After rotation, the projection may act on a second tooth. The projection acts on the tooth with zero lost rotation, whether the door is right or left handed. The latch cam may further comprise a square aperture and at least two projections extending outward from the hub, and may extend from one side of the hub, wherein the at least two projections are symmetrically opposed with reference to a diagonal of the square aperture. The latch cam may comprise a ring about the outer surface of the hub, wherein the distance between the ends of the at least two projections is less than the diameter of the hub ring. The distance between the ends of the at least two projections may approximate the length of a diagonal of the square aperture.
A second meritorious inventive aspect and advantage of the retractable latch comprising a latch hub cam is the one-direction (one-way) latch cam itself.
A third meritorious inventive aspect and advantage of the retractable latch comprising a latch hub cam is the retractable latch itself, comprising at least a latch housing, a latch bolt assembly, and a sliding actuator assembly with latch hub cam as described herein. The sliding actuator assembly may comprise a latch bolt tail as described below.
Retractable Latch Comprising a Latch Bolt Tail
The latch tab 450 of the present invention is sturdier than tabs of the prior art, such as lanced tabs, as the profile of the tab 450 puts its mass (and its bends) perpendicular to the force applied by the slide cam 410. For example, in U.S. Pat. No. 6,419,288 to Wheatland, a lanced prong (102) is bent in the same direction as the force applied by the cam lever (104), and the prong is not configured to hold the activator (100) in parallel with the latch bolt tail (86). In contrast, the advantages of the present invention allow for fewer, stronger parts within the surrounding latch.
For example, the link (112) is unnecessary.
Persons reasonably skilled in the art will recognize that various changes may be made in the above details without departing from the spirit and scope of the retractable latch comprising a latch bolt tail as described. In summary, the retractable latch comprising a latch bolt tail features several meritorious inventive aspects and advantages. The first is a latch bolt tail comprising a generally planar body configured to mate with a latch bolt, and a tab comprising a return flange configured to wrap around at least an edge of a sliding actuator and releasably engage or catch a slide cam attached to the sliding actuator (the edge of the tab may catch the slide cam as it rotates). The planar body and the tab are configured to hold the sliding actuator parallel to the planar body as the latch bolt moves.
A second meritorious inventive aspect and advantage of the retractable latch comprising a latch bolt tail is a latch bolt slide assembly comprising a latch bolt, latch bolt tail, and sliding actuator assembly.
A third meritorious inventive aspect and advantage of the retractable latch comprising a latch bolt tail is the retractable latch itself, comprising at least a latch housing, a latch bolt assembly comprising a latch bolt tail as described herein, and a sliding actuator assembly.
Kits are envisioned comprised of various combinations of the novelties discussed in this specification, including, but not limited to a first retractable latch, a second retractable latch, a deadbolt, inside and/or outside actuators for the latches, drive assemblies, clutch assemblies, a locking rack and pinion, sliding actuator assemblies, latch cams, latch bolt assemblies, and a latch bolt tail.
Various electronic actuators, switches, controllers, and other devices may be employed with the double latch lockset and its components. The resultant locksets may be fully or largely mechanical, electronic, or a combination thereof. Parts may be made of various materials as warranted, including metal, carbon, polymers, and composites.
It will be understood that many modifications could be made to the embodiments disclosed herein without departing from the spirit of the invention. Having thus described exemplary embodiments of the present invention, it should be noted that the disclosures contained in the drawings are exemplary only, and that various other alternatives, adaptations, and modifications may be made within the scope of the present invention. Accordingly, the present invention is not limited to the specific embodiments illustrated herein, but is limited only by the following claims.
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Number | Date | Country | |
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20180187454 A1 | Jul 2018 | US |